Battery piece disassembling machine
By designing a battery bar disassembly machine, using the combination of motion devices, milling devices, correction units and ranging units, the problems of inefficiency and safety hazards in the disassembly of the battery bar disassembly are solved, and a more efficient and safe disassembly process is achieved.
Patent Information
- Application Number
- CN202421628955.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The prior art is time-consuming and labor-intensive, inefficient, and has safety hazards during the disassembly of the battery bar. Especially since there may be residual electrical energy in the battery, improper operation can easily lead to the battery ignition.
A battery bar disassembly machine is designed, including a frame, a motion device, a milling device, a correction unit and a distance measuring unit. The movement device drives the correction unit and the ranging unit to position and distance measurement the battery bar plate. The milling device performs accurate milling on the basis of correction and distance measurement to avoid inadequate milling or milling through the bar plate.
It improves the safety and efficiency of the battery bar disassembly process, reduces the professional requirements for disassembly technicians, and avoids battery damage and safety hazards.
Smart Images

Figure CN222767358U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of battery bar disassembly, and in particular to a battery bar disassembly machine. Background Art
[0002] With the continuous development of new energy technologies, batteries are widely used in photovoltaic energy storage, new energy vehicles, industrial robots and other fields. However, when recycling or maintaining batteries, it is often necessary to disassemble the busbars integrated in the battery. At present, this disassembly work is mostly done by disassembly technicians using diagonal pliers. This method is time-consuming, labor-intensive and inefficient. In addition, since there may be residual electrical energy in the battery, there are certain safety risks when disassembling the busbars of the integrated busbars. This makes the disassembly work have high technical requirements for disassembly technicians. Improper operation by personnel can easily cause the battery to spark and other phenomena. When using an electric drill for direct disassembly, due to the high speed of the electric drill and the lack of a support point for the electric drill, it is difficult for the disassembly technician to hold the electric drill, and there are safety hazards in the operation. Utility Model Content
[0003] In view of this, the present application provides a battery bar disassembly machine in order to solve the technical problem of disassembling the battery integrated busbar bar. The battery bar disassembly machine comprises: a frame, comprising a first part and a second part, the first part is arranged on the upper part of the second part, the second part is provided with a disassembly station, and the disassembly station carries the battery; a motion device, arranged on the first part, the motion device comprises: a first linear module, a second linear module and a third linear module, wherein the first linear module and the second linear module are arranged horizontally on the first part, the third linear module is arranged vertically on the second linear module, and the first linear module is vertically connected to the second linear module; a milling device, arranged on the third linear module and located above the disassembly station; a correction unit, arranged on the third linear module and arranged close to the milling device, configured to determine the position of the battery to correct the position of the milling device; a distance measuring unit, arranged on the third linear module and arranged close to the milling device, configured to determine the distance between the milling device and the battery; the milling device is also configured to disassemble the battery bar through the motion device based on the distance determined by the distance measuring unit.
[0004] The above battery bar disassembly machine can use the motion device to drive the correction unit to position the battery bar to correct the position of the milling device and the distance measuring unit, so that it can accurately align the bar and obtain a reliably determined milling distance. The milling device can accurately mill the bar under the correction of the correction unit, and determine the milling depth according to the distance measurement result of the distance measuring unit to prevent the bar from being milled out of place or milling through the bar to cause damage to the battery cell. The above process does not require manpower to disassemble the bar, which improves the safety of the battery bar disassembly process and the professional requirements for personnel, and further improves the efficiency of bar disassembly.
[0005] Optionally, the disassembly station includes: a support plate, which is arranged on the second part; and a plurality of limit blocks, which are arranged around the support plate to limit the battery.
[0006] Optionally, the disassembly station includes: a slider disposed at the lower part of the support plate; a track disposed on the first part and connected to the support plate through the slider; and a cylinder connected to the slider and configured to drive the slider to move on the track to adjust the position of the disassembly station.
[0007] Optionally, the first linear module includes: a first motor and a first motion mechanism; the second linear module includes: a second motor and a second motion mechanism, and the second motion mechanism is connected to the first motion mechanism; wherein the first motor is configured to drive the first motion mechanism and drive the second motion mechanism to move along the first motion mechanism; the third linear module includes: a third motor and a third motion mechanism, and the third motion mechanism is connected to the second motion mechanism; wherein the second motor is configured to drive the second motion mechanism and drive the third motion mechanism to move along the second motion mechanism, and the third motor is configured to drive the third motion mechanism and drive one or more of the milling device, the correction unit, or the ranging unit to move along the third motion mechanism.
[0008] Optionally, the correction unit is a camera; and the distance measuring unit is a rangefinder.
[0009] Optionally, it also includes: an operating unit, which is arranged in the first part and includes at least one operating button, and is configured to start disassembly of the battery tabs when the operating button is pressed.
[0010] The above-mentioned battery cell disassembly machine can prevent personnel from accidentally starting the device by setting multiple operation buttons, thereby further improving the safety of the cell disassembly process. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The following is a brief introduction to the drawings used in describing the embodiments of this application:
[0012] Figure 1 A schematic diagram of the front structure of a battery tab disassembly machine provided in an embodiment of the present application is shown;
[0013] Figure 2 A schematic structural diagram of a battery tab disassembly machine provided in an embodiment of the present application is shown.
[0014] Explanation of the accompanying figures: 100 - battery bar disassembly machine, 110 - frame, 111 - first part, 112 - second part, 120 - disassembly station, 130 - moving device, 131 - first linear module, 132 - second linear module, 133 - third linear module, 140 - milling device, 150 - correction unit, 160 - distance measuring unit, 210 - support plate, 220 - limit block, 230 - slide block, 240 - track, 250 - cylinder, 260 - operating unit. DETAILED DESCRIPTION
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the specific implementation methods of the present application will be described below with reference to the accompanying drawings. The accompanying drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other accompanying drawings or embodiments can be obtained based on these accompanying drawings or embodiments without paying creative work. The adjustments and improvements made without departing from the concept of the present application all belong to the protection scope of the present application.
[0016] In order to simplify the drawings, each figure only schematically shows the parts related to the embodiments, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only a part of the components with the same structure or function is schematically drawn, and there may be more or less components with the same structure or function in reality.
[0017] In this application, unless otherwise clearly specified and limited, ordinal numbers, such as "first", "second", etc., are only used to distinguish and describe associated objects, and cannot be understood as indicating or implying the relative importance or order between associated objects; in addition, they do not represent the number of associated objects. "Multiple" includes two or more, and other quantifiers are similar. " / " is used to describe the relationship between associated objects, which indicates the "or" relationship between associated objects. "And / or" is used to describe the relationship between associated objects, which includes any combination relationship between associated objects, such as "a and / or b" includes: "alone a", "alone b", or "a and b". "One or more" or "at least one" in multiple objects refers to any object or any combination of multiple objects, such as "one or more of a1, a2, a3" or "at least one of a1, a2, a3" includes: "alone a1", "alone a2", "alone a3", "a1 and a2", "a1 and a3", "a2 and a3" or "a1, a2 and a3".
[0018] With the continuous development of new energy technology, batteries are widely used in many fields such as photovoltaic energy storage, new energy vehicles and industrial robots. However, when recycling or maintaining batteries, it is often necessary to disassemble the battery module. There is usually an integrated busbar (Cells Contact System, CCS) in the battery module, which is used for the electrical connection structure inside the battery module to connect the battery cells in series and parallel with high voltage to realize the current collection and transmission of the battery cells, and can perform the temperature sampling and cell voltage sampling functions of the battery. On the integrated busbar, the bar sheet is closely connected to the electrode (such as the positive or negative electrode) of the battery as a current collecting belt, which effectively collects the current generated by the battery and transmits it to the external circuit. The material of the bar sheet often needs to consider conductivity and structural strength, such as using aluminum metal or copper metal, and enhancing its structural strength and corrosion resistance through welding, electroplating and other processes. Therefore, the bar sheet can be recycled when the battery module is disassembled, and the structural strength of the bar sheet itself makes it difficult to disassemble. At present, the disassembly work is mostly done by disassembly technicians using diagonal pliers. This method is time-consuming, labor-intensive and inefficient. In addition, since there may be residual electrical energy in the battery, there are certain safety risks when disassembling the busbars of the integrated busbar, which makes the disassembly work have high technical requirements for disassembly technicians. Improper operation by personnel can easily cause the battery to spark, etc. When using an electric drill for direct disassembly, it is difficult for the disassembly technician to hold the electric drill due to its high speed and lack of support points, and there are safety hazards in the operation.
[0019] Please refer to Figure 1, which shows a schematic diagram of the front structure of a battery bar disassembly machine provided in an embodiment of the present application. The battery bar disassembly machine 100 includes: a frame 110, including a first part 111 and a second part 112, the first part 111 is arranged on the upper part of the second part 112, the second part 112 is provided with a disassembly station 120, and the disassembly station 120 carries the battery; a motion device 130, which is arranged on the first part 111, and the motion device 130 includes: a first linear module 131, a second linear module 132 and a third linear module 133, wherein the first linear module 131 and the second linear module 132 are horizontally arranged on the first part 111, and the third linear module 133 is vertically arranged on the second linear module 132, and the first linear module 131 is vertically connected to the second linear module 132; the milling device 140 is arranged on the third linear module 133 and is located above the disassembly station 120; the correction unit 150 is arranged on the third linear module 133 and is arranged close to the milling device 140, and is configured to determine the position of the battery to correct the position of the milling device 140; the distance measuring unit 160 is arranged on the third linear module 133 and is arranged close to the milling device 140, and is configured to determine the distance between the milling device 140 and the battery; the milling device 140 is also configured to disassemble the battery tabs through the motion device 130 based on the distance determined by the distance measuring unit 160.
[0020] The solution of the present application manually places the battery on the disassembly station 120, and starts the battery tab disassembly machine to automatically disassemble the tabs. The motion device 130 is responsible for the movement of the milling device 140, the correction unit 150 and the distance measuring unit 160. The first linear module 131 can control the above-mentioned units or devices to move in a first direction on the horizontal plane, and the second linear module 132 can control the movement in a second direction on the horizontal plane. The first direction is perpendicular to the second direction, forming a rectangular coordinate system on the horizontal plane; the third linear module 133 can control the above-mentioned units or devices to move in a direction perpendicular to the horizontal plane, forming a spatial rectangular coordinate system with the rectangular coordinate system of the horizontal plane. Driven by the first linear module 131 and the second linear module 132 of the motion device 130, the correction unit 150 reaches above the battery, and can adjust the height distance between the correction unit 150 and the battery through the third linear module 133 to take pictures of the positions of each welding bar of the battery, and can identify specific points of the bar, such as identifying the center point of the bar welding trajectory, determine the coordinates of the point, and feed the coordinates back to the first linear module 131 and the second linear module 132, and then calibrate the milling device 140 through the motion device 130, so that the milling device 140 is located directly above the bar of the battery, which is convenient for milling the bar. The imbalance of the milling point of the bar can easily cause the bar to be unevenly stressed and fly out, causing production risks. The correction of the correction unit 150 can improve the accuracy and safety of milling. After calibration, the motion device 130 moves the distance measuring unit 160 to the point according to the determined coordinates, determines the distance between the milling device 140 and the bar through the distance measuring unit 160, and provides the distance to the third linear module 133, so that the milling device 140 can control the downward movement distance of the third linear module 133 when milling the bar, so as to avoid the milling device 140 descending too far and thus milling through the bar, causing damage to the battery cell or leakage leading to production risks, or to prevent the milling distance from being too short, resulting in failure to disassemble the bar. During milling, the first linear module 131 and the second linear module 132 of the motion device 130 cooperate to drive the milling device 140 to the coordinate point to align with the bar, and the milling device 140 is driven downward by the third linear module 133 to mill the bar, thereby completing the automatic disassembly of the battery bar.
[0021] In some embodiments of this application, please refer to Figure 2 , which shows a schematic diagram of the structure of a battery tab disassembly machine provided in an embodiment of the present application. The disassembly station includes: a support plate 210, which is arranged on the second part 112; and a plurality of limit blocks 220, which are arranged around the support plate 210 to limit the battery.
[0022] In some embodiments of this application, please continue to refer to Figure 2The disassembly station 120 includes: a slider 230, which is arranged at the lower part of the support plate 210; a track 240, which is arranged on the first part 111 and connected to the support plate 210 through the slider 230; a cylinder 250, which is connected to the slider 230 and is configured to drive the slider 230 to move on the track 240 to adjust the position of the disassembly station 120.
[0023] In the solution of the present application, the battery is placed on the support plate 210 and fixed by the limit block 220 to prevent the battery from being displaced with the tab during the disassembly process. After the battery tab disassembly machine is started, the cylinder 250 drives the slider 230 to drive the support plate 210 carrying the battery to the specified disassembly position, so that the milling device 140 can align the tab for disassembly. After the disassembly is completed, the cylinder 250 drives the slider 230 to drive the support plate 210 carrying the disassembled battery out of the disassembly position.
[0024] In some embodiments of the present application, the first linear module 131 includes: a first motor and a first motion mechanism; the second linear module 132 includes: a second motor and a second motion mechanism, and the second motion mechanism is connected to the first motion mechanism; wherein the first motor is configured to drive the first motion mechanism and drive the second motion mechanism to move along the first motion mechanism; the third linear module 133 includes: a third motor and a third motion mechanism, and the third motion mechanism is connected to the second motion mechanism; wherein the second motor is configured to drive the second motion mechanism and drive the third motion mechanism to move along the second motion mechanism, and the third motor is configured to drive the third motion mechanism and drive one or more of the milling device 140, the correction unit 150, or the ranging unit 160 to move along the third motion mechanism.
[0025] In some embodiments of the present application, the correction unit 150 is a camera; the distance measuring unit 160 is a rangefinder. The types of cameras may include charge coupled device (CCD) cameras, complementary metal oxide semiconductor (CMOS) cameras, and other cameras that can acquire images and perform image recognition to determine the coordinates of specific points.
[0026] In some embodiments of the present application, it also includes: an operating unit 260, which is arranged in the first part 111 and includes at least one operating button, and is configured to start the disassembly of the battery bar when the operating button is pressed. The operating unit 260 is used for the bar disassembly technician to start the battery bar disassembly machine. The operating unit 260 can be set with one or more operating buttons. For example, when an operating button is set, the disassembly of the battery can be quickly started. When two operating buttons are set, it can be set to start the battery bar disassembly machine when the two operating buttons are pressed at the same time to prevent accidental touch by personnel and improve the safety of equipment use.
[0027] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described or recorded in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments. In addition, the above embodiments can be freely combined as needed.
Claims
1. A battery bar disassembly machine, characterized in that: include: The frame comprises a first part and a second part, wherein the first part is arranged on the upper part of the second part, and the second part is provided with a disassembly station, and the disassembly station carries a battery; A motion device is arranged on the first part, and the motion device comprises: a first linear module, a second linear module and a third linear module, wherein the first linear module and the second linear module are arranged horizontally on the first part, the third linear module is arranged vertically on the second linear module, and the first linear module is vertically connected to the second linear module; A milling device, arranged on the third linear module and located above the disassembly station; a correction unit, disposed on the third linear module and close to the milling device, configured to determine the position of the battery to correct the position of the milling device; a distance measuring unit, arranged on the third linear module and close to the milling device, configured to determine the distance between the milling device and the battery; The milling device is further configured to disassemble the tabs of the battery by the movement device based on the distance determined by the distance measuring unit.
2. The battery tab disassembly machine according to claim 1, characterized in that: The disassembly station includes: a support plate, disposed on the second portion; A plurality of limiting blocks are arranged around the support plate to limit the battery.
3. The battery tab disassembly machine according to claim 2, characterized in that: The disassembly station comprises: A sliding block, arranged at the lower part of the supporting plate; A track, disposed on the first portion and connected to the support plate through the slider; The cylinder is connected to the slider and is configured to drive the slider to move on the track to adjust the position of the disassembly station.
4. The battery tab disassembly machine according to any one of claims 1 to 3, characterized in that: The first linear module includes: a first motor and a first motion mechanism; The second linear module comprises: a second motor and a second motion mechanism, and the second motion mechanism is connected to the first motion mechanism; Wherein, the first motor is configured to drive the first motion mechanism to drive the second motion mechanism to move along the first motion mechanism; The third linear module comprises: a third motor and a third motion mechanism, and the third motion mechanism is connected to the second motion mechanism; The second motor is configured to drive the second motion mechanism to drive the third motion mechanism to move along the second motion mechanism, and the third motor is configured to drive the third motion mechanism to drive one or more of the milling device, the correction unit, or the ranging unit to move along the third motion mechanism.
5. The battery tab disassembly machine according to claim 4, characterized in that: The correction unit is a camera; The distance measuring unit is a distance meter.
6. The battery tab disassembly machine according to any one of claims 1 to 3, characterized in that: Also includes: The operating unit is arranged on the first part, and comprises at least one operating button, and is configured to start the disassembly of the battery tab when the operating button is pressed.