Tin soldering machine for processing controller circuit board
By designing an exhaust gas purification mechanism in the solder machine, and using an adsorption wheel to adsorb and purify the toxic waste gas generated when soldering, the harm of toxic gases to the human body during use is solved, and the safety and purification effect are improved.
Patent Information
- Application Number
- CN202421370320.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-17
AI Technical Summary
When used in existing solder machines, since the rosin in the welding wire produces toxic and harmful gases when heated, long-term inhalation will cause damage to the human body, which poses safety hazards.
A solder machine for the processing of the controller circuit board is designed, equipped with an exhaust gas purification mechanism, which includes a suction ring, a housing, an adsorption wheel, an intake pipe and a fan. The exhaust gas is sucked in through the suction ring and is transported to the adsorption wheel through the intake pipe for purification. The adsorption wheel rotates through the motor to adsorb and discharge harmful gases.
It effectively purifies the exhaust gas generated during soldering, avoids toxic and harmful gases being sucked in by the human body, improves the safety of use, and extends the life of the purifier through multiple uses of the adsorption rotor.
Smart Images
Figure CN222767460U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of soldering machines, in particular to a soldering machine used for processing controller circuit boards. Background Art
[0002] The automatic soldering machine is an automated soldering equipment, which mainly uses the robot movement function to complete the soldering operation. The core part of the automatic soldering machine is the soldering system. The soldering system is mainly composed of an automatic tin feeding mechanism and temperature control, a heating element, and a soldering iron tip. The fully automatic soldering machine is fully adjustable in three dimensions, so that the soldering iron / UL soldering station, soldering nozzle, and solder wire do not need to be operated by the operator. It completely replaces your hands, and the arm can be adjusted to any welding position you want. Automatic tin feeding system: Just step on the foot switch lightly, and the tin wire will automatically, at a constant speed, and in a fixed quantity, reach the soldering iron tip temperature. The manual digital temperature setting is clear at a glance, and the automatic constant temperature control method is adopted.
[0003] When the soldering machine in the prior art is in use, since the soldering wire contains rosin inside, toxic and harmful gases such as carbon dioxide and sulfur dioxide will be generated when the soldering wire is heated. When inhaled by the human body for a long time, it will cause a certain degree of damage to the human body, posing certain safety hazards.
[0004] Therefore, how to provide a soldering machine for controller circuit board processing to solve the problems existing in the prior art is of great significance to its application. Utility Model Content
[0005] In view of this, the purpose of the present application is to provide a soldering machine for controller circuit board processing, so as to solve the problem that when the soldering machine in the prior art is in use, due to the rosin contained in the welding wire, toxic and harmful gases such as carbon dioxide and sulfur dioxide will be generated when the welding wire is heated. When inhaled by the human body for a long time, it will cause a certain degree of damage to the human body, posing certain safety hazards.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A soldering machine for processing controller circuit boards, including an exhaust gas purification mechanism, the exhaust gas purification mechanism including an air suction ring, an outer shell and an adsorption wheel, an air intake pipe and a fan are respectively installed on both sides of the outer shell, a cover plate is snap-connected to the front of the outer shell, a support plate is fixedly connected to the bottom end of the cover plate, a support rod is fixedly connected to the top of the support plate, a motor is fixedly connected to one side of the top of the support rod, an output shaft of the motor is transmission-connected to a cross rod, a cross groove is provided inside the adsorption wheel, the air suction ring is snap-connected to the cross rod, an air outlet end of the air intake pipe is fitted with one side of the adsorption wheel, and an air inlet end of the fan is fitted with the adsorption wheel.
[0008] As a preferred technical solution of the utility model, the welding machine also includes a welding wire feeding mechanism and a machine head, the exhaust gas purification mechanism is installed on the front of the machine head, the welding wire feeding mechanism is installed on one side of the machine head, a lifting rod is installed at the bottom end of the machine head, and a solder head is installed at the bottom end of the lifting rod.
[0009] As a preferred technical solution of the utility model, a connecting frame is fixedly connected to one side of the lifting rod, a wire feeding head is installed at the bottom end of the connecting frame, and the wire feeding head is connected to the welding wire conveying mechanism through a wire feeding tube.
[0010] As a preferred technical solution of the utility model, the bottom end of the wire feeding head is sleeved with an air suction ring, the bottom end of the air suction ring is provided with an air suction hole, and the air outlet end of the air suction ring is connected to the air inlet pipe.
[0011] As a preferred technical solution of the utility model, the back of the head is slidably connected to a bracket, the bottom end of the bracket is fixedly connected to a base, the top end of the base is fixedly connected to a slide rail, and the top end of the slide rail is slidably connected to a sliding plate.
[0012] As a preferred technical solution of the utility model, a side shell is fixedly connected to one side of the shell, and the side shell is adapted to the motor.
[0013] As a preferred technical solution of the utility model, a connecting block is fixedly connected to the top end of the cover plate, and the connecting block is fixedly connected to the housing by screws.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model processes the waste gas by arranging a waste gas purification mechanism, an air suction ring and an air intake pipe. When soldering, the waste gas generated by the solder head during spot welding is sucked in by the air suction ring, and then the waste gas is transported to the waste gas purification mechanism through the air intake pipe for purification. At this time, the adsorption wheel adsorbs the harmful gas in the waste gas, and then it is extracted by the fan. The utility model can purify the waste gas generated during spot welding to avoid physical damage caused by human inhalation, and is safer to use.
[0016] 2. The adsorption wheel in the exhaust gas purification mechanism of the utility model can be replaced. When purifying the exhaust gas, the motor drives the adsorption wheel to rotate through the cross rod, so that different positions of the adsorption wheel are used to purify the exhaust gas, and the purification effect is better. The adsorption wheel can be removed from the cross rod, so that the purification effect of the exhaust gas purification mechanism is better. The adsorption wheel rotates continuously, which prolongs the service life of the adsorption wheel, reduces the frequency of replacing the adsorption wheel, and can achieve a better purification effect.
[0017] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application so that it can be implemented in accordance with the contents of the specification, and to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the following is a detailed description of the preferred embodiments of the present application in conjunction with the accompanying drawings as follows.
[0018] Based on the detailed description of the specific embodiments of the present application in combination with the accompanying drawings below, those skilled in the art will become more aware of the above and other objects, advantages and features of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can also be obtained based on these drawings without creative work. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.
[0020] Figure 1 It is a schematic diagram of the structure of the utility model;
[0021] Figure 2 It is a structural diagram of the exhaust gas purification mechanism in the utility model;
[0022] Figure 3 It is the structural diagram of the air intake ring in the utility model.
[0023] In the figure: 1. base; 2. slide rail; 3. slide plate; 4. solder head; 5. bracket; 6. lifting rod; 7. machine head; 8. welding wire feeding mechanism; 9. exhaust gas purification mechanism; 10. wire feeding tube; 11. connecting frame; 12. wire feeding head; 13. suction ring; 14. cross groove; 15. adsorption wheel; 16. air inlet pipe; 17. cross rod; 18. shell; 19. cover plate; 20. suction hole; 21. support plate; 22. support rod; 23. motor; 24. fan. DETAILED DESCRIPTION
[0024] To make the purpose, technical scheme and advantages of the embodiment of the present application clearer, the technical scheme in the embodiment of the present application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiment of the present application. Obviously, the described embodiment is a part of the embodiment of the present application, rather than all of the embodiments. In the following description, specific details such as specific configuration and components are provided only to help fully understand the embodiments of the present application. Therefore, it should be clear to those skilled in the art that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of the present application. In addition, for clarity and brevity, the description of known functions and structures is omitted in the embodiment.
[0025] In addition, the present application may repeat reference numerals and / or letters in different examples. This repetition is for the purpose of simplicity and clarity, and does not in itself indicate the relationship between the various embodiments and / or settings discussed.
[0026] The term "and / or" in this article is only a description of the association relationship of associated objects, indicating that there can be three relationships. For example, A and / or B can mean: A exists alone, B exists alone, and A and B exist at the same time. The term " / and" in this article describes another type of association object relationship, indicating that there can be two relationships. For example, A / and B can mean: A exists alone, and A and B exist alone. In addition, the character " / " in this article generally indicates that the previous and next associated objects are in an "or" relationship.
[0027] It should also be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusions.
[0028] See also Figure 1-3The utility model provides a technical solution of a soldering machine for processing controller circuit boards: it includes an exhaust gas purification mechanism 9, the exhaust gas purification mechanism 9 includes an air intake ring 13, a shell 18 and an adsorption wheel 15, an air intake pipe 16 and a fan 24 are respectively installed on both sides of the shell 18, a cover plate 19 is snap-connected to the front of the shell 18, a support plate 21 is fixedly connected to the bottom end of the cover plate 19, a support rod 22 is fixedly connected to the top of the support plate 21, a motor 23 is fixedly connected to one side of the top of the support rod 22, an output shaft of the motor 23 is transmission-connected to a cross rod 17, and a cross is opened inside the adsorption wheel 15. Groove 14, the air intake ring 13 is snap-connected with the cross rod 17, the air outlet end of the air intake pipe 16 is fitted with one side of the adsorption wheel 15, and the air intake end of the fan 24 is fitted with the adsorption wheel 15. When soldering, the waste gas generated by the solder head 4 during spot welding is sucked in through the air intake ring 13, and then the waste gas is transported to the waste gas purification mechanism 9 through the air intake pipe 16 for purification. At this time, the adsorption wheel 15 adsorbs the harmful gas in the waste gas, and then extracts it through the fan 24. The utility model can purify the waste gas generated during spot welding to avoid physical damage caused by inhalation by the human body, and is safer to use.
[0029] Reference Figure 2 Combination Figure 3 When purifying the exhaust gas, the motor 23 drives the adsorption wheel 15 to rotate through the cross rod 17, so that the exhaust gas is purified by using different positions of the adsorption wheel 15, and the purification effect is better. The adsorption wheel 15 can be removed from the cross rod 17, so that the purification effect of the exhaust gas purification mechanism 9 is better. The adsorption wheel 15 rotates continuously, which makes the service life of the adsorption wheel 15 longer, reduces the frequency of replacing the adsorption wheel 15, and can achieve a better purification effect.
[0030] Furthermore, the welding machine also includes a welding wire feeding mechanism 8 and a machine head 7. The exhaust gas purification mechanism 9 is installed on the front of the machine head 7. The welding wire feeding mechanism 8 is installed on one side of the machine head 7. A lifting rod 6 is installed at the bottom end of the machine head 7. A solder head 4 is installed at the bottom end of the lifting rod 6. When in use, the machine head 7 drives the solder head 4 to perform spot welding through the lifting rod.
[0031] Furthermore, a connecting frame 11 is fixedly connected to one side of the lifting rod 6, and a wire feeding head 12 is installed at the bottom end of the connecting frame 11. The wire feeding head 12 is connected to the welding wire feeding mechanism 8 through a wire feeding tube 10. The welding wire feeding mechanism 8 is used to transport the welding wire to the wire feeding head 12 through the wire feeding tube 10 to complete the transportation of the welding wire.
[0032] Furthermore, an air suction ring 13 is provided at the bottom end of the wire feeding head 12, and an air suction hole 20 is opened at the bottom end of the air suction ring 13. The air outlet end of the air suction ring 13 is connected to the air inlet pipe 16. When in use, the waste gas generated during spot welding is sucked in through the air suction hole 20 at the bottom end of the air suction ring 13, and the waste gas is transported through the air inlet pipe 16.
[0033] Furthermore, a bracket 5 is slidably connected to the back of the machine head 7, the bottom end of the bracket 5 is fixedly connected to a base 1, the top of the base 1 is fixedly connected to a slide rail 2, the top of the slide rail 2 is slidably connected to a slide plate 3, the slide plate 3 is used to place the PCB board, and the slide plate 3 can move along the slide rail 2 to facilitate loading and unloading.
[0034] Furthermore, a side shell is fixedly connected to one side of the outer shell 18 . The side shell is adapted to the motor 23 . The side shell is used to accommodate the motor 23 and maintain the sealing of the outer shell 18 .
[0035] Furthermore, a connection block is fixedly connected to the top of the cover plate 19 , and the connection block is fixedly connected to the outer shell 18 by screws, so as to fix and install the cover plate 19 and the outer shell 18 .
[0036] During specific use, when soldering is performed, the exhaust gas generated by the solder head 4 during spot welding is sucked in through the suction ring 13, and then the exhaust gas is transported to the exhaust gas purification mechanism 9 through the intake pipe 16 for purification. At this time, the adsorption wheel 15 adsorbs the harmful gas in the exhaust gas, and then it is extracted through the fan 24. The utility model can purify the exhaust gas generated during spot welding to avoid physical damage caused by human inhalation, and is safer to use. When purifying the exhaust gas, the motor 23 drives the adsorption wheel 15 to rotate through the cross rod 17, so that different positions of the adsorption wheel 15 are used for exhaust gas purification, and the purification effect is better. The adsorption wheel 15 can be removed from the cross rod 17, so that the purification effect of the exhaust gas purification mechanism 9 is better. The adsorption wheel 15 rotates continuously, which makes the service life of the adsorption wheel 15 longer, reduces the frequency of replacing the adsorption wheel 15, and can achieve a better purification effect.
[0037] The above description is only the preferred embodiment of the utility model, which does not limit the protection scope of the utility model. For those skilled in the art, the utility model can be modified and varied in various ways. Any changes, modifications, substitutions, integrations and parameter changes to these embodiments within the spirit and principle of the utility model through conventional substitutions or capable of achieving the same functions without departing from the principles and spirit of the utility model shall fall within the protection scope of the utility model.
Claims
1. A soldering machine for processing controller circuit boards, characterized in that: The invention comprises an exhaust gas purification mechanism (9), wherein the exhaust gas purification mechanism (9) comprises an air intake ring (13), a shell (18) and an adsorption wheel (15), an air intake pipe (16) and a fan (24) are respectively installed on both sides of the shell (18), a cover plate (19) is snap-connected to the front of the shell (18), a support plate (21) is fixedly connected to the bottom end of the cover plate (19), and a support rod (22) is fixedly connected to the top end of the support plate (21), A motor (23) is fixedly connected to one side of the top end of the support rod (22); the output shaft of the motor (23) is drivingly connected to a cross rod (17); a cross groove (14) is provided inside the adsorption wheel (15); the air suction ring (13) is snap-fittedly connected to the cross rod (17); the air outlet end of the air inlet pipe (16) is in contact with one side of the adsorption wheel (15); and the air inlet end of the fan (24) is in contact with the adsorption wheel (15).
2. A soldering machine for processing a controller circuit board as claimed in claim 1, characterized in that: The soldering machine also includes a welding wire conveying mechanism (8) and a machine head (7), the exhaust gas purification mechanism (9) is installed on the front of the machine head (7), the welding wire conveying mechanism (8) is installed on one side of the machine head (7), a lifting rod (6) is installed at the bottom end of the machine head (7), and a solder head (4) is installed at the bottom end of the lifting rod (6).
3. A soldering machine for processing a controller circuit board as claimed in claim 2, characterized in that: A connecting frame (11) is fixedly connected to one side of the lifting rod (6), a wire feeding head (12) is installed at the bottom end of the connecting frame (11), and the wire feeding head (12) is connected to the welding wire conveying mechanism (8) through a wire feeding tube (10).
4. A soldering machine for processing a controller circuit board as claimed in claim 3, characterized in that: The bottom end of the wire feeding head (12) is sleeved with an air suction ring (13), the bottom end of the air suction ring (13) is provided with an air suction hole (20), and the air outlet end of the air suction ring (13) is connected to the air inlet pipe (16).
5. A soldering machine for processing a controller circuit board as claimed in claim 2, characterized in that: The back side of the machine head (7) is slidably connected to a bracket (5), the bottom end of the bracket (5) is fixedly connected to a base (1), the top end of the base (1) is fixedly connected to a slide rail (2), and the top end of the slide rail (2) is slidably connected to a sliding plate (3).
6. A soldering machine for processing a controller circuit board as claimed in claim 1, characterized in that: A side shell is fixedly connected to one side of the housing (18), and the side shell is adapted to the motor (23).
7. A soldering machine for processing a controller circuit board as claimed in claim 1, characterized in that: A connection block is fixedly connected to the top end of the cover plate (19), and the connection block is fixedly connected to the housing (18) via screws.