Part welding device
By designing the automatic flip and rotating component welding device, the problems of large labor, low efficiency and reduced accuracy caused by manual flip and welding in the prior art are solved, and an efficient and accurate welding process is achieved.
Patent Information
- Application Number
- CN202421438728.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-21
AI Technical Summary
When welding lightweight tubular parts, existing parts welding devices require operators to manually turn and weld, resulting in large labor, low efficiency and reduced welding accuracy.
A component welding device including a support seat, a rotating support member, a driving assembly and a clamping assembly is designed, and the automatic flip and rotation of the tubular component is realized through the sliding support, a roller and a driving assembly.
The device avoids manual flip and welding, reduces the labor of the operator, improves welding efficiency and accuracy, and is suitable for tubular components of different diameters.
Smart Images
Figure CN222767651U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding, in particular to a component welding device. Background Art
[0002] With the rapid development of the automobile industry, the welding process of vehicle parts plays an important role in the automobile manufacturing process. The welding quality directly affects the overall performance and safety of the car.
[0003] At present, the existing parts welding devices on the market can meet the welding needs to a certain extent. However, the following problems still exist: In the traditional welding process, for light tubular parts, operators usually need to manually flip the tubular parts to be welded and then manually weld them. However, due to the large number of parts on the production line, frequent manual operations will undoubtedly increase the workload of operators and reduce their welding efficiency. The welding accuracy will also decrease due to the operator's reduced physical strength.
[0004] Therefore, a component welding device is proposed to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a component welding device to solve the above-mentioned shortcomings. In the welding process of the prior art, for light-weight tubular components, the operator usually needs to manually flip the tubular components to be welded and then manually weld them. However, due to the large number of components on the production line, frequent manual operations will undoubtedly increase the operator's workload and reduce the operator's welding efficiency. There is also a problem that the welding accuracy decreases due to the operator's reduced physical strength.
[0006] To solve the above technical problems, the utility model adopts the following technical solutions: a component welding device, comprising a support seat, a rotating support, a driving assembly and a clamping assembly, the support seat is provided with a supporting table and supporting legs; the rotating support comprises a first sliding support, a second sliding support, a first roller and a second roller, the first sliding support is slidably connected to one side of the supporting table; the second sliding support is slidably connected to the other side of the supporting table; the first roller is rotatably connected to the first sliding support; the second roller is rotatably connected to the second sliding support; the driving assembly is rotatably connected to the first roller, for driving the second roller to rotate, so as to drive the tubular component to rotate; the clamping assembly is fixed on the first sliding support, for limiting the position of the tubular component.
[0007] Furthermore, the support table is provided with a plurality of limit holes, and the limit clamps are inserted into the limit holes. The limit clamps are used to fix the first sliding support and the second sliding support at positions where they need to be fixed.
[0008] Furthermore, the limit clamp includes a pin body, a sleeve body, a handle and a limit frame, the pin body is inserted into the limit hole; the sleeve body is sleeved on the pin body, and abuts against the first sliding support and the second sliding support respectively, so as to increase the friction force between the first sliding support and the second sliding support; the handle is fixed to the upper end of the pin body; the limit frame is fixed on both sides of the handle, and abuts against the first sliding support and the second sliding support.
[0009] Furthermore, the driving assembly includes a rotating shaft, a belt and a rotating drum, the rotating shaft is rotatably connected to the supporting leg; one end of the belt is sleeved on the first drum, and the other end is sleeved on the rotating shaft; the rotating drum is fixed on the rotating shaft, and a pedal is provided on the rotating drum, for an operator to step on the pedal to drive the first drum to rotate when the first drum needs to rotate.
[0010] Furthermore, the clamping assembly includes an arc frame, a support rod, a roller, a rotating bracket and a positioning gas support, and the arc frames are provided with two, which are distributed on the first sliding support along the axial direction of the tubular component; the two ends of the support rod are respectively fixed on the two arc frames; the roller is rotatably connected to the two ends of the support rod for abutting the tubular component; the rotating bracket is fixed on the first sliding support; the positioning gas support is provided with a fixed end and a telescopic end, the fixed end of the positioning gas support is rotatably connected to the rotating bracket, and the telescopic end of the positioning gas support is rotatably connected to the support rod, so as to make the roller abut against the top of the tubular component from top to bottom.
[0011] Furthermore, the first roller and the second roller are covered with rubber sleeves.
[0012] The beneficial effects of the utility model are embodied in:
[0013] The utility model has a first sliding support slidably connected to the support table, and a second sliding support slidably connected to the support table, and the tubular parts are placed on the first roller and the second roller. When the diameter of the tubular parts is small, the first sliding support and the second sliding support only need to be moved closer to each other; when the diameter of the tubular parts is large, the first sliding support and the second sliding support are moved away from each other, thereby satisfying the support of tubular parts of different diameters. In addition, a driving assembly is also provided for driving the tubular parts to rotate. This avoids the situation in the prior art where, for lighter tubular parts, the operator usually needs to manually flip the tubular parts to be welded and then manually weld them. However, since the number of parts on the production line is very large, when manual operation is frequently performed, the operator's workload is increased and the operator's welding efficiency is reduced. There is also the problem of reduced welding accuracy due to reduced physical strength of the operator. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is one of the overall structural schematic diagrams of a component welding device of the utility model;
[0015] Figure 2 for Figure 1 The enlarged view of point B in the middle;
[0016] Figure 3 This is the second overall structural schematic diagram of a component welding device of the utility model.
[0017] In the figure:
[0018] 1. Support seat; 11. Support table; 111. Limit hole; 112. Limit clamp; 1121. Pin body; 1122. Sleeve body; 1123. Handle; 1124. Limit frame; 12. Support leg;
[0019] 2. Rotating support; 21. First sliding support; 22. Second sliding support; 23. First roller; 24. Second roller;
[0020] 3. driving assembly; 31. rotating shaft; 32. belt; 33. rotating cylinder;
[0021] 4. Clamping assembly; 41. Arc frame; 42. Support rod; 43. Roller; 44. Rotating bracket; 45. Positioning gas support;
[0022] 5. Tubular parts. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-3 The utility model discloses a component welding device, including a support base 1, a rotating support member 2, a driving assembly 3 and a clamping assembly 4, wherein the support base 1 is provided with a supporting table 11 and a supporting leg 12; the rotating support member 2 includes a first sliding support 21, a second sliding support 22, a first roller 23 and a second roller 24, wherein the first sliding support 21 is slidably connected to one side of the supporting table 11; the second sliding support 22 is slidably connected to the other side of the supporting table 11; the first roller 23 is rotatably connected to the first sliding support 21; the second roller 24 is rotatably connected to the second sliding support 22; the driving assembly 3 is rotatably connected to the first roller 23, and is used to drive the second roller 24 to rotate, so as to drive the tubular component 5 to rotate; the clamping assembly 4 is fixed on the first sliding support 21, and is used to limit the tubular component 5.
[0025] In this embodiment, since the tubular component 5 needs to be turned over during the welding process, the first roller 23 and the second roller 24 are provided to support the tubular component 5, and the driving assembly 3 drives the first roller 23, thereby realizing the turning over of the tubular component 5.
[0026] In addition, in the actual welding process, there are various tubular components 5 with different diameters. If the diameter of the tubular component 5 is smaller than the distance between the first roller 23 and the second roller 24, it will fall; if the diameter of the tubular component 5 exceeds a certain distance, it will affect the balance of the support of the tubular component 5.
[0027] In some embodiments, the support table 11 is provided with a plurality of limiting holes 111 , and the limiting holes 111 are plugged with limiting clamps 112 , and the limiting clamps 112 are used to fix the first sliding support 21 and the second sliding support 22 at positions where they need to be fixed.
[0028] In some embodiments, the limiting clamp 112 includes a pin body 1121, a sleeve 1122, a handle 1123 and a limiting frame 1124, the pin body 1121 is plugged into the limiting hole 111; the sleeve 1122 is sleeved on the pin body 1121, and respectively abuts against the first sliding support 21 and the second sliding support 22, so as to increase the friction force between the first sliding support 21 and the second sliding support 22; the handle 1123 is fixed to the upper end of the pin body 1121; the limiting frame 1124 is fixed on both sides of the handle 1123, and abuts against the first sliding support 21 and the second sliding support 22.
[0029] In this embodiment, after the first sliding support 21 and the second sliding support 22 move relative to each other, if positioning is not performed, when the weight of the tubular component 5 is too heavy, the first sliding support 21 and the second sliding support 22 may slide. Therefore, the first sliding support 21 and the second sliding support 22 are fixed by providing a limit clamp 112.
[0030] In addition, the sleeve body 1122 is made of rubber material, thereby increasing the friction force, and the limit frame 1124 can increase the support area. When the limit clamp 112 needs to be removed, only the handle 1123 needs to be pushed by hand.
[0031] In some embodiments, the driving assembly 3 includes a rotating shaft 31, a belt 32 and a rotating cylinder 33, the rotating shaft 31 is rotatably connected to the supporting leg 12; one end of the belt 32 is sleeved on the first roller 23, and the other end is sleeved on the rotating shaft 31; the rotating cylinder 33 is fixed on the rotating shaft 31, and a pedal is provided on the rotating cylinder 33, which is used for the operator to step on the pedal to drive the first roller 23 to rotate when the first roller 23 needs to rotate.
[0032] In this embodiment, when the operator needs to turn over the tubular component 5, he only needs to step on the pedal of the rotating cylinder 33. This facilitates the operation of the operator and increases the work efficiency of the operator.
[0033] In some embodiments, the clamping assembly 4 includes an arc frame 41, a support rod 42, a roller 43, a rotating bracket 44 and a positioning gas support 45. The arc frame 41 is provided with two, which are distributed on the first sliding support 21 along the axial direction of the tubular component 5; the two ends of the support rod 42 are respectively fixed on the two arc frames 41; the roller 43 is rotatably connected to the two ends of the support rod 42, and is used to abut the tubular component 5; the rotating bracket 44 is fixed on the first sliding support 21; the positioning gas support 45 is provided with a fixed end and a telescopic end, the fixed end of the positioning gas support 45 is rotatably connected to the rotating bracket 44, and the telescopic end of the positioning gas support 45 is rotatably connected to the support rod 42, and is used to make the roller 43 abut against the top of the tubular component 5 from top to bottom.
[0034] In this embodiment, since the positioning gas support 45 can be stopped at any position when in use, the operator only needs to push the positioning gas support 45 to a suitable position after manually placing the tubular component 5 on the first roller 23 and the second roller 24.
[0035] In some embodiments, the first roller 23 and the second roller 24 are covered with rubber sleeves.
[0036] In this embodiment, since the tubular component 5 may slide, by putting rubber sleeves on the first roller 23 and the second roller 24, the friction force can be greatly increased so that the tubular component 5 will not slide.
[0037] The beneficial effects of the utility model are embodied in:
[0038] The utility model has a first sliding support slidably connected to the support table, and a second sliding support slidably connected to the support table, and the tubular parts are placed on the first roller and the second roller. When the diameter of the tubular parts is small, the first sliding support and the second sliding support only need to be moved closer to each other; when the diameter of the tubular parts is large, the first sliding support and the second sliding support are moved away from each other, thereby satisfying the support of tubular parts of different diameters. In addition, a driving assembly is also provided for driving the tubular parts to rotate. This avoids the situation in the prior art where, for lighter tubular parts, the operator usually needs to manually flip the tubular parts to be welded and then manually weld them. However, since the number of parts on the production line is very large, when manual operation is frequently performed, the operator's workload is increased and the operator's welding efficiency is reduced. There is also the problem of reduced welding accuracy due to reduced physical strength of the operator.
[0039] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0040] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0041] In addition, "plurality" means two or more.
[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A component welding device, characterized in that: include: A support base (1) provided with a support table (11) and support legs (12); A rotating support member (2), comprising: A first sliding support (21) which is slidably connected to one side of the supporting table (11); A second sliding support (22) slidably connected to the other side of the supporting table (11); A first roller (23) rotatably connected to the first sliding support (21); a second roller (24) rotatably connected to the second sliding support (22); a driving assembly (3) which is rotatably connected to the first roller (23) and is used to drive the second roller (24) to rotate, thereby driving the tubular component (5) to rotate; A clamping assembly (4) is fixed on the first sliding support (21) and is used to limit the position of the tubular component (5).
2. A component welding device according to claim 1, characterized in that: The support table (11) is provided with a plurality of limiting holes (111), and the limiting holes (111) are plugged with limiting clamps (112), and the limiting clamps (112) are used to fix the first sliding support (21) and the second sliding support (22) at positions where they need to be fixed.
3. A component welding device according to claim 2, characterized in that: The position limiting clamp (112) comprises: A pin body (1121) plugged into the limiting hole (111); A sleeve body (1122) is sleeved on the pin body (1121) and abuts against the first sliding support (21) and the second sliding support (22) respectively, so as to increase the friction between the first sliding support (21) and the second sliding support (22); A handle (1123) fixedly disposed on the upper end of the pin body (1121); A limiting frame (1124) is fixed on both sides of the handle (1123) and is in contact with the first sliding support (21) and the second sliding support (22).
4. A component welding device according to claim 1, characterized in that: The driving assembly (3) comprises: A rotating shaft (31) rotatably connected to the supporting leg (12); A belt (32), one end of which is sleeved on the first roller (23) and the other end of which is sleeved on the rotating shaft (31); The rotating cylinder (33) is fixed on the rotating shaft (31), and a pedal is provided on the rotating cylinder (33) for driving the first roller (23) to rotate by an operator stepping on the pedal when the first roller (23) needs to rotate.
5. The component welding device according to claim 1, characterized in that: The clamping assembly (4) comprises: Two arc-shaped frames (41) are provided and are distributed on the first sliding support (21) along the axial direction of the tubular component (5); A support rod (42), both ends of which are respectively fixed on the two arc-shaped frames (41); Rollers (43) are rotatably connected to both ends of the support rod (42) and are used to abut against the tubular component (5); A rotating bracket (44) fixed on the first sliding support (21); The positioning gas support (45) is provided with a fixed end and a telescopic end. The fixed end of the positioning gas support (45) is rotatably connected to the rotating bracket (44), and the telescopic end of the positioning gas support (45) is rotatably connected to the support rod (42), so as to enable the roller (43) to abut against the top of the tubular component (5) from top to bottom.
6. The component welding device according to claim 1, characterized in that: The first roller (23) and the second roller (24) are covered with rubber sleeves.