Surface spot corrosion repairing device

Abstract

The utility model provides a surface spot corrosion repairing device, and relates to the field of corrosion repairing. The connecting plate structure is fixed to the upper portion of the front end of the repairing device through bolts, the two sides of the connecting plate structure are sleeved with sliding rods, the bottoms of the sliding rods and the splicing plate structure are spliced and installed through a bottom plate, and a collecting groove is formed in the splicing plate structure of a T-shaped structure in a penetrating mode. When spot corrosion repairing is carried out, the bottom plate and the splicing plate structure are controlled to be placed at the corrosion position, the center position of the collecting groove is located above spot corrosion, the spot corrosion position is removed, in the removing process, splashed metal powder enters the collecting groove, meanwhile, the metal powder is blocked by the baffle structure, the metal powder is conveniently collected and stored, and the repairing efficiency is improved. According to the surface spot corrosion repairing device, splashing is avoided, and the problems that in the repairing process of a common surface spot corrosion repairing device, generated metal powder can diffuse to the periphery and is difficult to collect, and the body health of workers can be affected are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of corrosion repair, in particular to a surface pitting corrosion repair device. Background Art

[0002] After long-term use, corrosive liquids will drip onto the surface of the industrial gas generator, causing pitting corrosion. Pitting corrosion is a very serious problem. The amount of metal lost due to corrosion worldwide accounts for about 10% of its annual output each year, and the amount of metal lost due to corrosion in industrial gas generators is also 8% of its original weight. Pitting corrosion not only shortens the service life of industrial gas generators and causes economic losses, but also easily leads to various accidents, threatening safe production. After serious pitting corrosion occurs on the surface of the industrial gas generator, a repair device is required to use polishing to remove the corroded part, and then spray an anti-rust coating to repair the corrosion. However, the common surface pitting corrosion repair devices on the market are generally wider when stored, which is inconvenient to store and will take up a large space. In addition, during the repair process, the metal powder generated will spread to the surrounding area, making it difficult to collect and affecting the health of the staff. Utility Model Content

[0003] The disclosed embodiment relates to a surface pitting corrosion repair device. When the repair device needs to be stored, the outer rod assembly can be directly pulled outward to move the insertion head inside the auxiliary groove. At the same time, the inner end of the inner shaft assembly moves inside the long groove. The pulling rod is pulled inside the guide assembly to squeeze the spring, and then the outer rod assembly is controlled to rotate so that the outer rod assembly rotates through the inner shaft assembly, thereby shortening the overall width, facilitating storage, and reducing the space occupied.

[0004] According to a first aspect of the present disclosure, a surface pitting corrosion repair device is provided, which specifically includes: a repair device; a handle is provided at the rear end of the repair device, a servo motor is installed inside the repair device, both sides of the repair device are connected to the outer rod assembly through a connecting head assembly and an insertion head, the outer rod assembly is a telescopic rotating structure, an inner shaft assembly is passed through and fixed at the inner end of the outer rod assembly, and a circular plate is provided at the top of the inner shaft assembly; a connecting plate structure; the connecting plate structure is fixed above the front end of the repair device by bolts, sliding rods are mounted on both sides of the connecting plate structure, the bottom of the sliding rods are spliced ​​and installed with a splicing plate structure through a bottom plate, a collecting groove is passed through the splicing plate structure of a T-shaped structure, the collecting groove is a circular structure, the inner side of the bottom end of the collecting groove is an inclined structure, and the outer side of the bottom end of the collecting groove is provided with a groove.

[0005] In at least some embodiments, a cutter head is installed at the bottom of the front end of the repair device, and a servo motor drives the cutter head to rotate, and a connecting head assembly is fixed at each end of the repair device; a guide assembly for guiding is fixed at the top of the connecting head assembly, and an insertion head is fixed at the outer end of the connecting head assembly, and the outer end of the insertion head is an arc-shaped structure, and a long groove is opened through the inside of the insertion head, and the inner end of the inner shaft assembly is inserted into the inside of the long groove and slides freely; a pull rod is inserted through the inside of the guide assembly, and a spring is installed on the outside of the pull rod, the inner side of the pull rod contacts the side of the guide assembly, the outer end of the pull rod is rotatably connected to the top of the inner shaft assembly, the inner end of the outer rod assembly is opened with an auxiliary groove of a T-shaped structure, the insertion head is inserted into the inside of the auxiliary groove, and the inner end of the inner shaft assembly is inside the auxiliary groove.

[0006] In at least some embodiments, the top of the connecting plate structure is connected to the top of the sliding rod through a spring, a clamping structure is mounted on the right side of the sliding rod, the bottom of the clamping structure is fixedly connected to the connecting plate structure, and the clamping structure is a rotatable clamping structure; an L-shaped bottom groove is respectively opened on both sides of the bottom of the sliding rod, and a limiting rod structure that can move freely up and down is inserted into the interior of the bottom groove, and the limiting rod structure is inserted into the interior of both sides of the splicing plate structure; an L-shaped bottom plate is fixed at each end of the bottom of the sliding rod, and a baffle structure with a circular ring structure is fixed to the top of the splicing plate structure, and the baffle structure is at the top of the collecting groove.

[0007] The utility model provides a surface pitting corrosion repair device, which has the following beneficial effects:

[0008] When the repair device needs to be stored, the outer rod assembly can be directly pulled outward to move the insertion head inside the auxiliary groove. At the same time, the inner end of the inner shaft assembly moves inside the long groove, and the pulling rod is pulled inside the guide assembly to squeeze the spring. Then, the outer rod assembly is controlled to rotate so that the outer rod assembly rotates through the inner shaft assembly, shortening the overall width, facilitating storage, and reducing the space occupied.

[0009] When pitting corrosion repair is required, the base plate and the splicing plate structure can be controlled to be placed at the corrosion position so that the center of the collection tank is above the pitting corrosion and aligned with the cutter head. Then the repair device is controlled to operate, and the repair device is pressed downward by the outer rod assembly to slide the repair device and the connecting plate structure on the outside of the sliding rod so that the cutter head can contact the pitting corrosion position and clear the pitting corrosion position. During the clearing process, the splashed metal powder enters the interior of the collection tank, and the baffle structure blocks the metal powder, so that the metal powder can be easily collected and stored to avoid splashing. After cleaning, metal can be added to the clearing position, and then the anti-rust coating can be re-sprayed to complete the pitting corrosion repair. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings of the embodiment will be briefly introduced below.

[0011] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.

[0012] In the attached picture:

[0013] Figure 1 A three-dimensional structural schematic diagram of the present application is shown;

[0014] Figure 2 A bottom-up structural schematic diagram of the present application is shown;

[0015] Figure 3 The exploded three-dimensional structure diagram of the present application is shown;

[0016] Figure 4 A schematic diagram of the exploded three-dimensional structure of the repair device of the present application is shown;

[0017] Figure 5 The schematic diagram of the exploded three-dimensional structure and partial cross-sectional structure of the connection plate structure of the present application is shown;

[0018] Figure 6 The schematic diagram of the exploded bottom view and partial cross-section structure of the connection plate structure of the present application is shown;

[0019] Reference numerals list

[0020] 1. Repair device; 101. Cutting head; 102. Connecting head assembly; 103. Guide assembly; 104. Insertion head; 105. Pull rod; 106. External rod assembly; 107. Auxiliary groove; 108. Internal shaft assembly;

[0021] 2. Connecting plate structure; 201. Sliding rod; 202. Clamping structure; 203. Bottom groove; 204. Limiting rod structure; 205. Bottom plate; 206. Splicing plate structure; 207. Baffle structure; 208. Collecting groove. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example 1: Please refer to Figures 1 to 6 :

[0024] The utility model proposes a surface pitting corrosion repair device, comprising: a repair device 1; a handle is provided at the rear end of the repair device 1, a servo motor is installed inside the repair device 1, both sides of the repair device 1 are connected to an outer rod assembly 106 through a connecting head assembly 102 and an insertion head 104, the outer rod assembly 106 is a retractable rotating structure, so that the outer rod assembly 106 can be pulled outward and then rotated to reduce the overall width for convenient storage, and an inner shaft assembly 108 is fixed through the inner end of the outer rod assembly 106, so that the outer rod assembly 106 can be rotated by the inner shaft assembly 108 for use. A circular plate is provided at the top of the inner shaft assembly 108; a connecting plate structure 2; the connecting plate structure 2 is fixed to the top of the front end of the repair device 1 by bolts, and sliding rods 201 are mounted on both sides of the connecting plate structure 2, and the bottom of the sliding rod 201 is spliced ​​and installed with the splicing plate structure 206 through the bottom plate 205, and a collecting groove 208 is opened inside the splicing plate structure 206 of a T-shaped structure. The collecting groove 208 is a circular structure, and the inner side of the bottom end of the collecting groove 208 is an inclined structure to facilitate the circulation of metal powder, and a groove is provided on the outer side of the bottom end of the collecting groove 208 to store metal powder and improve the collection effect.

[0025] In the present disclosure, Figure 3 and Figure 4 As shown, a cutter head 101 is installed at the bottom of the front end of the repair device 1, which is used to contact the pitting corrosion position and remove the pitting corrosion. The servo motor drives the cutter head 101 to rotate, and a connecting head assembly 102 is fixed at each end of the repair device 1; a guiding assembly 103 for guiding is fixed at the top of the connecting head assembly 102, which is used to control the pulling rod 105 for guiding and pulling. An insertion head 104 is fixed at the outer end of the connecting head assembly 102. The outer end of the insertion head 104 is an arc-shaped structure, which is inserted into the interior of the auxiliary groove 107 for pulling and pulling. A long groove is opened inside the insertion head 104, and the inner end of the inner shaft assembly 108 is inserted into the interior of the long groove and slides freely. , so that the inner shaft assembly 108 is guided to move; a pull rod 105 is inserted through the interior of the guide assembly 103, and a spring is mounted on the outside of the pull rod 105, so that the spring continuously pulls the inner shaft assembly 108 and the outer rod assembly 106, thereby improving the connection effect between the outer rod assembly 106 and the connecting head assembly 102, and the inner side of the pull rod 105 contacts the side of the guide assembly 103, and the outer end of the pull rod 105 is rotatably connected to the top end of the inner shaft assembly 108. An auxiliary groove 107 of a T-shaped structure is provided at the inner end of the outer rod assembly 106, and the insertion head 104 is inserted into the auxiliary groove 107, and the inner end of the inner shaft assembly 108 is located inside the auxiliary groove 107.

[0026] In the present disclosure, Figure 5 and Figure 6As shown, the top of the connecting plate structure 2 is connected to the top of the sliding rod 201 through a spring, so that after the repair device 1 and the connecting plate structure 2 stop pressing down, the spring pulls the repair device 1 and the connecting plate structure 2 to rise and reset. The right side of the sliding rod 201 is provided with a clamping structure 202, and the bottom of the clamping structure 202 is fixedly connected to the connecting plate structure 2. The clamping structure 202 is a rotatable clamping structure, so that the clamping structure 202 and the sliding rod 201 are clamped and fixed, so that the repair device 1 is fixed at an appropriate height; an L is respectively opened on both sides of the bottom of the sliding rod 201 The bottom groove 203 has an L-shaped structure, and a limit rod structure 204 that can move freely up and down is inserted into the interior of the bottom groove 203. The limit rod structure 204 is inserted into the inside of both sides of the splicing plate structure 206, so that the splicing plate structure 206 can be firmly fixed for use after being inserted and installed; the two ends of the bottom of the sliding rod 201 are respectively fixed with a bottom plate 205 of an L-shaped structure, and the top of the splicing plate structure 206 is fixed with a baffle structure 207 of a circular ring structure. The baffle structure 207 is at the top of the collecting groove 208 to assist in blocking the metal powder and improve the collection effect of the metal powder.

[0027] Embodiment 2: Based on embodiment 1, the cutter head 101 can be replaced with a different model so that cutter heads 101 of different sizes can remove pitting corrosion of different sizes. The cutter head 101 can also be replaced with a grinding wheel to improve the polishing effect.

[0028] Embodiment 3: Based on embodiment 1, a baffle ring with a circular structure may be provided on the inner side of the top of the baffle structure 207 to further improve the blocking and collecting effect on the metal powder.

[0029] The working principle of this embodiment: when the repair device 1 is stored, the outer rod assembly 106 is directly pulled outward to make the insertion head 104 pull out inside the auxiliary groove 107, the inner shaft assembly 108 moves inside the long groove, and the pull rod 105 is pulled out inside the guide assembly 103 to compress the spring and control the outer rod assembly 106 to rotate through the inner shaft assembly 108, thereby reducing the overall width and volume and not excessively occupying the storage space. When the repair device 1 needs to be used to repair the pitting corrosion position, the outer rod assembly 106 can be controlled to rotate, turn and flip, so that the spring pushes the pull rod 105 to move, and the insertion head 104 is reinserted into the auxiliary groove 107, so that the outer rod assembly 106 is connected to the connector assembly 102. When used together, pull the limit rod structure 204 to rise, control the splicing plate structure 206 to be inserted between the two bottom plates 205, stop pulling the limit rod structure 204, insert the limit rod structure 204 into the inside of the splicing plate structure 206 and fix it, then control the repair device 1 to move as a whole, align the bottom of the collecting tank 208 with the pitting corrosion position, control the repair device 1 to operate, press down the repair device 1 to move, make the cutter head 101 contact the pitting corrosion position, and remove the corroded part. During the removal process, metal powder enters the interior of the collection tank 208 and is blocked by the baffle structure 207, so that the metal powder can be easily collected. After use, fill metal at the pitting corrosion position, and then re-spray the anti-rust coating to complete the pitting corrosion repair.

[0030] In this article, there are a few points to note:

[0031] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.

[0032] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.

[0033] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. A surface pitting corrosion repair device, characterized in that: include: A repair device (1); a handle is provided at the rear end of the repair device (1); a servo motor is installed inside the repair device (1); both sides of the repair device (1) are connected to an outer rod assembly (106) through a connecting head assembly (102) and an insertion head (104); the outer rod assembly (106) is a retractable rotating structure; an inner shaft assembly (108) is fixedly passed through the inner end of the outer rod assembly (106); a circular plate is provided at the top end of the inner shaft assembly (108); a connecting plate structure (2); the connecting plate structure The structure (2) is fixed to the upper front end of the repair device (1) by bolts, and sliding rods (201) are mounted on both sides of the connecting plate structure (2), and the bottom of the sliding rod (201) is spliced ​​and installed with the splicing plate structure (206) through the bottom plate (205), and a collecting groove (208) is opened inside the splicing plate structure (206) of the T-shaped structure, and the collecting groove (208) is a circular structure, and the inner side of the bottom end of the collecting groove (208) is an inclined structure, and the outer side of the bottom end of the collecting groove (208) is provided with a groove.

2. A surface pitting corrosion repair device according to claim 1, characterized in that: A cutter head (101) is installed at the bottom of the front end of the repair device (1), and a servo motor drives the cutter head (101) to rotate. A connector assembly (102) is fixed to each of the two ends of the repair device (1).

3. A surface pitting corrosion repair device according to claim 2, characterized in that: A guiding assembly (103) is fixed at the top of the connecting head assembly (102), an insertion head (104) is fixed at the outer end of the connecting head assembly (102), the outer end of the insertion head (104) is an arc-shaped structure, a long groove is penetrated inside the insertion head (104), and the inner end of the inner shaft assembly (108) is inserted into the long groove and slides freely.

4. A surface pitting corrosion repair device according to claim 3, characterized in that: A pulling rod (105) is inserted through the interior of the guide assembly (103), a spring is mounted on the exterior of the pulling rod (105), the inner side of the pulling rod (105) contacts the side of the guide assembly (103), the outer end of the pulling rod (105) is rotatably connected to the top of the inner shaft assembly (108), the inner end of the outer rod assembly (106) is provided with an auxiliary groove (107) of a T-shaped structure, the insertion head (104) is inserted into the interior of the auxiliary groove (107), and the inner end of the inner shaft assembly (108) is located inside the auxiliary groove (107).

5. A surface pitting corrosion repair device according to claim 4, characterized in that: The top end of the connecting plate structure (2) is connected to the top end of the sliding rod (201) via a spring, a clamping structure (202) is sleeved on the right side of the sliding rod (201), the bottom of the clamping structure (202) is fixedly connected to the connecting plate structure (2), and the clamping structure (202) is a rotatable clamping structure.

6. A surface pitting corrosion repair device according to claim 5, characterized in that: The bottom sides of the sliding rod (201) are respectively penetrated by a bottom groove (203) of an L-shaped structure, and a limit rod structure (204) that can freely move up and down is inserted into the bottom groove (203), and the limit rod structure (204) is inserted into the inside of both sides of the splicing plate structure (206).

7. A surface pitting corrosion repair device according to claim 6, characterized in that: An L-shaped bottom plate (205) is fixed to each of the two ends of the bottom of the sliding rod (201), and a circular ring-shaped baffle structure (207) is fixed to the top of the splicing plate structure (206), and the baffle structure (207) is located at the top of the collecting tank (208).

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