Automatic assembling machine for plate-type microporous aerator

Abstract

The utility model belongs to the technical field of plate-type microporous aerators, and particularly relates to an automatic assembling machine for a plate-type microporous aerator, which comprises a fixed plate, bottom support frames are fixedly mounted on the left side and the right side of the top of the fixed plate, and support rods are fixedly mounted at four corners of the top of the bottom support frame on the left side; the top of the supporting rod is fixedly provided with an expansion supporting frame, the inner side of the bottom supporting frame and the inner side of the expansion supporting frame are rotationally provided with conveying belts, and the device can respectively place a base and an air inlet pipe which form the plate-type microporous aerator above the conveying belts on the upper side and the lower side through the arranged moving assembly; a first motor is controlled to drive a first one-way lead screw to rotate, so that the first one-way lead screw can drive a first sliding block to slide through thread fit, and a lower electric telescopic rod can drive a clamping block to clamp an air inlet pipe above the lower conveying belt; and the hooking block at the upper part is positioned above the conveying belt at the upper part.

Description

Technical Field

[0001] The utility model relates to the technical field of plate-type microporous aerators, in particular to an automatic assembly machine for plate-type microporous aerators. Background Art

[0002] Diaphragm microporous aerators are widely used in biochemical treatment projects of industrial wastewater and urban domestic wastewater in petrochemical, printing and dyeing, textile, food, brewing, pharmaceutical, leather, papermaking, etc. At present, the microporous aeration equipment used in general sewage treatment is mainly disc aerator and tube aerator. The disc aerator mainly includes a flat disc base, a disc membrane on the disc base, and a center nut and a ferrule. There are various models of disc aerators, which are generally divided into: 300, 260 and 215 according to the size of the outer diameter. Its advantages are small pressure drop during use and energy saving; its disadvantages are small service area and small ventilation volume of a single aeration disc. The tubular aerator mainly includes a support tube and a diaphragm, which is densely covered with multiple micropores. The tubular aerator generally has an inner diameter of 63mm and a length of 1000mm. The ventilation volume of a single aerator is larger than that of a disc aerator. However, due to the tube shape of the tubular aerator, the microbubbles generated during the aeration process are easy to combine together to form large bubbles, which reduces the oxygen transfer rate and the sewage treatment effect. In addition, the tubular aerator has a large pressure drop during use, which wastes energy.

[0003] In the prior art, when it is in use, the assembly of the air intake device and the base required for filtration requires the cooperation of multiple workers, and the device needs to be carried to the top of the processing table so that the workers can press the base to assemble it with the air intake device, which makes the work efficiency low and is time-consuming and labor-intensive. Therefore, we propose an automatic assembly machine for plate-type microporous aerators. Utility Model Content

[0004] The utility model aims to provide an automatic assembly machine for a plate-type microporous aerator, which solves the existing problems.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A plate-type microporous aerator automatic assembly machine comprises a fixed plate, bottom support frames are fixedly installed on the left and right sides of the top of the fixed plate, support rods are fixedly installed on the four corners of the top of the left bottom support frame, an extension support frame is fixedly installed on the top of the support rod, a conveyor belt is rotatably installed on the inner sides of the bottom support frame and the extension support frame, a fixed box is fixedly installed on the front and back sides of the top of the fixed plate, and a workbench is fixedly installed in the middle of the top of the fixed plate; a moving component also includes a lifting mechanism and a clamping mechanism, and the moving component is installed on the fixed box; an assembling component, and the assembling component is installed on the moving component.

[0007] As a further improvement of the above scheme, the moving assembly includes a first motor, a first one-way screw, a first sliding block and an installation box. The first motor is fixedly installed on the right side of the fixed box, the first one-way screw is fixedly installed on the output end of the first motor, the first sliding block is threadedly installed on the outside of the first one-way screw, and the installation box is fixedly installed on the top of the first sliding block.

[0008] As a further improvement of the above scheme, the lifting mechanism includes a second motor, a second one-way screw and a lifting block. The second motor is fixedly installed on the top of the mounting box, the second one-way screw is fixedly installed on the output end of the second motor, and the lifting block is threadedly installed on the outside of the second one-way screw.

[0009] As a further improvement of the above scheme, the clamping mechanism includes a partition, an electric telescopic rod and a clamping block, the partition is fixedly installed on one side of the installation box, the electric telescopic rod is fixedly installed on one side of the partition, and the clamping block is fixedly installed on the output end of the electric telescopic rod.

[0010] As a further improvement of the above scheme, the assembly component includes a third motor, a bidirectional screw, a limit rod, a second sliding block and a hook block. The third motor is fixedly installed on the rear side of the front lifting block, the bidirectional screw is fixedly installed on the output end of the third motor, the limit rod is fixedly installed between one side of the lifting block, the second sliding block is threadedly installed on the front and rear sides of the outer side of the bidirectional screw, and the hook block is fixedly installed on the bottom of the second sliding block.

[0011] As a further improvement of the above solution, a limiting groove is provided on one side of the fixed box and the installation box, and the first sliding block and the lifting block are slidably installed on the inner side of the limiting groove.

[0012] As a further improvement of the above solution, a mounting groove is provided at the top of the bottom support frame and the extended support frame, and the conveyor belt is rotatably mounted between the front and rear inner walls of the mounting groove.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] (1) The utility model is an automatic assembly machine for plate-type microporous aerators. Through the mobile assembly, the device can place the base and the air inlet pipe constituting the plate-type microporous aerator above the upper and lower conveyor belts respectively, so that the double-layer conveyor belts can transport them, and control the first motor to drive the first one-way screw to rotate, so that the first one-way screw can drive the first sliding block to slide through the threaded fit, so that the lower electric telescopic rod can drive the clamping block to clamp the air inlet pipe above the lower conveyor belt, and the upper hook block is located above the upper conveyor belt;

[0015] (2) The utility model is an automatic assembly machine for plate-type microporous aerators. Through the assembly components provided, according to the specifications of the base, the third motor can be controlled to drive the bidirectional screw to rotate, so that the bidirectional screw can drive the second sliding blocks and the hooking blocks on both sides to slide in opposite directions, so that the hooking blocks can hook the base, control the first sliding block to move to one side of the workbench, and control the second motor to drive the second unidirectional screw to rotate, so that the second unidirectional screw can drive the lifting block to descend after the rotation, so that the lifting block can drive the base clamped above and the air intake pipe below to assemble and splice after descending. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 This is a three-dimensional structural schematic diagram of an automatic assembly machine for a plate-type microporous aerator proposed by the utility model;

[0018] Figure 2 It is a partial three-dimensional structural schematic diagram of an automatic assembly machine for a plate-type microporous aerator proposed by the utility model;

[0019] Figure 3 The utility model is a partial three-dimensional structural schematic diagram of an automatic assembly machine for a plate-type microporous aerator.

[0020] In the figure: 1. fixed plate; 2. bottom support frame; 3. support rod; 4. extension support frame; 5. conveyor belt; 6. fixed box; 7. workbench; 8. first motor; 9. first one-way screw; 10. first sliding block; 11. installation box; 12. second motor; 13. second one-way screw; 14. lifting block; 15. partition; 16. electric telescopic rod; 17. clamping block; 18. third motor; 19. two-way screw; 20. limit rod; 21. second sliding block; 22. hook block. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] refer to Figure 1-3, an automatic assembly machine for a plate-type microporous aerator, comprising a fixed plate 1, a bottom support frame 2 is fixedly installed on the left and right sides of the top of the fixed plate 1, and a support rod 3 is fixedly installed on the four corners of the top of the left bottom support frame 2, the support rod 3 is convenient for supporting the upper extension support frame 4, and the support rod 3 is not easy to interfere with the electric telescopic rod 16 and the clamping block 17, so that the clamping block 17 can clamp and move the parts on the lower bottom support frame 2, and the top of the support rod 3 is fixedly installed with an extension support frame 4, so that the device can transport the parts of the upper and lower parts separately, so that the plate-type microporous aerator can be automatically assembled, and a conveyor belt 5 is rotatably installed on the inner side of the bottom support frame 2 and the extension support frame 4, and a fixed box 6 is fixedly installed on the front and rear sides of the top of the fixed plate 1, and the fixed box 6 is convenient for limiting the first sliding block 10, so that The first sliding block 10 can only slide after being subjected to force, and a workbench 7 is fixedly installed at the middle of the top of the fixed plate 1; the moving component also includes a lifting mechanism and a clamping mechanism, and the moving component is installed on the fixed box 6; an assembling component, and the assembling component is installed on the moving component; the moving component includes a first motor 8, a first one-way screw rod 9, a first sliding block 10 and an installation box 11, the first motor 8 is fixedly installed on the right side of the fixed box 6, the first one-way screw rod 9 is fixedly installed at the output end of the first motor 8, and the first one-way screw rod 9 can drive the first sliding block 10 to move under force through threaded cooperation after rotation, the first sliding block 10 is threadedly installed on the outside of the first one-way screw rod 9, and the installation box 11 is fixedly installed on the top of the first sliding block 10, so that the first sliding block 10 can drive the installation box 11 and the components above to move after moving.

[0023] The lifting mechanism includes a second motor 12, a second one-way screw rod 13 and a lifting block 14. The second motor 12 is fixedly installed on the top of the installation box 11, the second one-way screw rod 13 is fixedly installed at the output end of the second motor 12, and the lifting block 14 is threadedly installed on the outside of the second one-way screw rod 13; the second one-way screw rod 13 can drive the lifting block 14 to lift after rotation, and the clamping mechanism includes a partition 15, an electric telescopic rod 16 and a clamping block 17. The partition 15 is fixedly installed on one side of the installation box 11, the electric telescopic rod 16 is fixedly installed on one side of the partition 15, and the clamping block 17 is fixedly installed at the output end of the electric telescopic rod 16; the electric telescopic rod 16 can drive the clamping block 17 to move, so that the clamping block 17 can clamp the parts above the conveyor belt 5 below.

[0024] The assembly components include a third motor 18, a bidirectional screw rod 19, a limit rod 20, a second sliding block 21 and a hook block 22. The third motor 18 is fixedly installed on the rear side of the front lifting block 14, the bidirectional screw rod 19 is fixedly installed on the output end of the third motor 18, the limit rod 20 is fixedly installed between one side of the lifting block 14, the second sliding block 21 is threadedly installed on the front and rear sides of the outer side of the bidirectional screw rod 19, and the hook block 22 is fixedly installed at the bottom of the second sliding block 21; the hook block 22 can lift the parts above, so that the device does not require manual assembly by the staff, and the work efficiency is higher; a limit groove is opened on one side of the fixed box 6 and the installation box 11, and the first sliding block 10 and the lifting block 14 are slidably installed on the inner side of the limit groove; the top of the bottom support frame 2 and the extended support frame 4 is provided with an installation groove, and the conveyor belt 5 is rotatably installed between the front and rear inner walls of the installation groove.

[0025] The implementation principle of an automatic assembly machine for plate-type microporous aerators in the embodiment of the present application is as follows: the device can respectively place the base and the air inlet pipe constituting the plate-type microporous aerator above the upper and lower conveyor belts 5, so that the double-layer conveyor belt 5 can transport them, and control the first motor 8 to drive the first one-way screw 9 to rotate, so that the first one-way screw 9 can drive the first sliding block 10 to slide through the threaded fit, so that the lower electric telescopic rod 16 can drive the clamping block 17 to clamp the air inlet pipe above the lower conveyor belt 5, and the upper hook block 22 is located on the upper conveyor belt 5. above; according to the specifications of the base, the third motor 18 can be controlled to drive the bidirectional screw rod 19 to rotate, so that the bidirectional screw rod 19 can drive the second sliding blocks 21 and the hooking blocks 22 on both sides to slide in opposite directions, so that the hooking blocks 22 can hook the base, control the first sliding block 10 to move to one side of the workbench 7, control the second motor 12 to drive the second unidirectional screw rod 13 to rotate, so that the second unidirectional screw rod 13 can drive the lifting block 14 to descend after rotation, so that the lifting block 14 can drive the base clamped above and the air intake pipe below to assemble and splice after descending.

[0026] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0027] The above is a detailed introduction to the plate-type microporous aerator automatic assembly machine provided by the utility model. This article uses specific embodiments to explain the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of ​​the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.

Claims

1. An automatic assembly machine for plate-type microporous aerator, characterized in that: include: A fixed plate (1), a bottom support frame (2) is fixedly installed on the left and right sides of the top of the fixed plate (1), a support rod (3) is fixedly installed on the four corners of the top of the left bottom support frame (2), an extension support frame (4) is fixedly installed on the top of the support rod (3), a conveyor belt (5) is rotatably installed inside the bottom support frame (2) and the extension support frame (4), a fixed box (6) is fixedly installed on the front and back sides of the top of the fixed plate (1), and a workbench (7) is fixedly installed in the middle of the top of the fixed plate (1); The moving assembly further comprises a lifting mechanism and a clamping mechanism, and the moving assembly is mounted on a fixed box (6); An assembling component is mounted on the moving component.

2. The automatic assembly machine for plate-type microporous aerator according to claim 1, characterized in that: The moving assembly comprises a first motor (8), a first one-way screw rod (9), a first sliding block (10) and an installation box (11); the first motor (8) is fixedly mounted on the right side of the fixed box (6); the first one-way screw rod (9) is fixedly mounted on the output end of the first motor (8); the first sliding block (10) is threadedly mounted on the outer side of the first one-way screw rod (9); and the installation box (11) is fixedly mounted on the top of the first sliding block (10).

3. The automatic assembly machine for plate-type microporous aerator according to claim 1, characterized in that: The lifting mechanism comprises a second motor (12), a second one-way screw rod (13) and a lifting block (14); the second motor (12) is fixedly mounted on the top of the mounting box (11); the second one-way screw rod (13) is fixedly mounted on the output end of the second motor (12); and the lifting block (14) is threadedly mounted on the outside of the second one-way screw rod (13).

4. The automatic assembly machine for plate-type microporous aerator according to claim 2, characterized in that: The clamping mechanism comprises a partition (15), an electric telescopic rod (16) and a clamping block (17); the partition (15) is fixedly mounted on one side of the installation box (11); the electric telescopic rod (16) is fixedly mounted on one side of the partition (15); and the clamping block (17) is fixedly mounted on the output end of the electric telescopic rod (16).

5. The automatic assembly machine for plate-type microporous aerator according to claim 3, characterized in that: The assembly component comprises a third motor (18), a bidirectional screw rod (19), a limiting rod (20), a second sliding block (21) and a hooking block (22); the third motor (18) is fixedly mounted on the rear side of the front lifting block (14); the bidirectional screw rod (19) is fixedly mounted on the output end of the third motor (18); the limiting rod (20) is fixedly mounted between one side of the lifting block (14); the second sliding block (21) is threadedly mounted on the front and rear sides of the outer side of the bidirectional screw rod (19); and the hooking block (22) is fixedly mounted on the bottom of the second sliding block (21).

6. The automatic assembly machine for plate-type microporous aerator according to claim 2, characterized in that: A limiting groove is provided on one side of the fixing box (6) and the installation box (11), and the first sliding block (10) and the lifting block (14) are slidably installed inside the limiting groove.

7. The automatic assembly machine for plate-type microporous aerator according to claim 1, characterized in that: The tops of the bottom support frame (2) and the extended support frame (4) are provided with mounting grooves, and the conveyor belt (5) is rotatably mounted between the front and rear inner walls of the mounting grooves.

Images