Automatic assembling equipment for new energy cooling system

By designing automatic assembly equipment for new energy cooling systems, the hydraulic pressing structure and lifting structure are used to achieve the forming and automatic material extraction of coils, which solves the problem of inconvenient material extraction of existing equipment and improves assembly efficiency and equipment stability.

CN222767703UActive Publication Date: 2025-04-18SHANGHAI KAIZHEN IND CO LTD
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Patent Information

Application Number
CN202421500978.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-18
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

After the assembly equipment of the existing new energy cooling system is formed, the coil is still in the groove of the assembly mold table, and the material removal effect is poor and manual material removal is inconvenient.

Method used

An automatic assembly equipment for new energy cooling system is designed, including a support chassis, forming table, hydraulic pressing structure and material extraction assembly. The forming and setting of coils through the hydraulic pressing structure, and automatic material extraction through the lifting structure and material extraction assembly.

Benefits of technology

Automatic forming and material removal of cooling coils is realized, assembly efficiency is improved, labor intensity is reduced, and equipment stability and material removal effect are improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222767703U_ABST
Patent Text Reader

Abstract

The utility model discloses a new energy cooling system automatic assembling device which comprises a supporting bottom frame, a supporting table is fixedly installed on the top of the inner wall of the periphery of the supporting bottom frame, a forming table is fixedly installed on the top of the supporting bottom frame and the top of the supporting table, and a forming pipe groove is formed in the top of the forming table. Supporting columns are fixedly installed at the two ends of the top of the supporting table, clamping grooves allowing the supporting columns to penetrate through are formed in the two ends of the forming pipe groove, a top plate is fixedly installed at the tops of the supporting columns, and a first hydraulic pressing structure and a second hydraulic pressing structure are arranged on the two sides of the top of the top plate correspondingly. According to the utility model, the two heads and the waist of the cooling coil can be respectively pressed, so that the pressing and shaping effects are realized, the whole assembly equipment has a better material taking effect, manual direct material taking is replaced, and the labor intensity of people is reduced.
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Description

Technical Field

[0001] The utility model specifically relates to the technical field of new energy cooling systems, and in particular to automatic assembly equipment for new energy cooling systems. Background Art

[0002] As the power source of the car, the power battery of new energy vehicles will always generate heat during charging and discharging. The performance of the power battery is closely related to the battery temperature. In order to extend the service life of the power battery as much as possible and obtain the maximum power, the power battery unit is equipped with a cooling system. When installing the cooling system, automatic assembly equipment will be used to assemble the cooling coil.

[0003] At present, when the cooling coil device of the new energy cooling system is in use, the pipe laying operation is carried out by using the coil assembly mold table, and then the hydraulic pressing structure is used to press and shape it. However, after the coil is formed, the assembly equipment of the prior art still keeps the coil in the groove of the assembly mold table, and does not have a good material removal effect. The process of manual direct material removal is not convenient and difficult to use. Therefore, it is urgent to design automatic assembly equipment for the new energy cooling system to solve the above problems. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes automatic assembly equipment for a new energy cooling system.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The automatic assembly equipment of the new energy cooling system comprises a supporting base frame, a supporting platform is fixedly installed on the top of the inner wall around the supporting base frame, and a forming platform is fixedly installed on the top of the supporting base frame and the top of the supporting platform, a forming pipe groove is opened on the top of the forming platform, pillars are fixedly installed at both ends of the top of the supporting platform, and slots for the pillars to pass through are opened at both ends of the forming pipe groove, a top plate is fixedly installed on the top of the pillar, and a first hydraulic pressing structure and a second hydraulic pressing structure are respectively arranged on both sides of the top of the top plate, a side plate is fixedly installed on one side of the top plate, and a fixed platform is fixedly installed on one end of the outer wall of one side of the side plate, and a third hydraulic pressing structure is arranged on the fixed platform, a material taking component is arranged in the middle position of the forming platform, and the material taking component comprises a top material groove opened on both sides of the top of the forming platform, the inner walls of the top material groove are plugged with top material plates, the top surface of the top material plate is flush with the bottom surface of the forming pipe groove, and a lifting structure is arranged at the bottom of the top material plate, so that the whole assembly equipment has a better material taking effect, replaces manual direct material taking, and reduces people's labor degree.

[0007] Furthermore, the first hydraulic pressing structure, the second hydraulic pressing structure and the third hydraulic pressing structure include hydraulic cylinders fixedly installed on the top of the top plate and the top of the fixed platform, and the piston ends of the hydraulic cylinders are fixedly installed with pressing plates, and the bottom of the pressing plate is fixedly installed with a pressing seat, and through holes for the hydraulic cylinder piston ends to pass through are provided on the top plate and the fixed platform, and a plurality of threaded holes are provided on the top of the top plate and the top of the fixed platform, and the inner walls of the threaded holes are screwed with guide sleeves, and guide rods passing through the guide sleeves are fixed at both ends of the top of the pressing plate, an auxiliary support platform is fixedly installed on one side of the support frame, and a hydraulic system is arranged on the top of the auxiliary support platform. A controller is fixedly installed on one side of the column, the hydraulic system and the hydraulic cylinder are connected by pipelines, and the hydraulic system and the controller are electrically connected. The lifting structure includes a fixed plate fixed at the middle position of the inner wall of the supporting frame, and a forward and reverse motor is fixedly installed at the middle position of the bottom of the fixed plate, a threaded rod is fixedly installed on the output shaft of the forward and reverse motor, and a lifting platform is screwed on the outer wall of the threaded rod. Guide openings are opened at both ends of the bottom of the ejecting trough, and lifting columns passing through the guide openings are fixed at the four corners of the lifting platform. The lifting columns are fixedly installed at both ends of the bottom of the ejecting plate, and can press the two heads and waist of the cooling coil respectively to achieve the performance of pressing and shaping.

[0008] Furthermore, a U-shaped support is fixedly installed in the middle position of the bottom of the lifting platform, and the bottom of the U-shaped support is provided with anti-slip grooves distributed at equal distances. The entire assembly equipment is reinforced by the contact between the U-shaped support and the ground, thereby ensuring the stability of the entire equipment during the assembly process.

[0009] Furthermore, universal wheels are fixedly installed at the four corners of the bottom of the support frame, and the bottom surface of the universal wheel is flush with the bottom surface of the U-shaped support seat, so that the entire assembly equipment is easy to move.

[0010] The beneficial effects of the utility model are:

[0011] 1. The entire new energy cooling system automatic assembly equipment is composed of the support frame, support platform, pillars, forming platform, forming pipe groove, first hydraulic pressing structure, second hydraulic pressing structure and third hydraulic pressing structure, etc., which can form the cooling coil in the forming pipe groove, and press the two heads and waist of the cooling coil respectively through the first hydraulic pressing structure, the second hydraulic pressing structure and the third hydraulic pressing structure to achieve the effect of pressing and shaping.

[0012] 2. Through the coordination of the forming table, the material picking assembly and the lifting structure, the height of the top plate can be adjusted through the lifting action of the lifting structure and the material picking assembly, and the cooling coil can be separated from the forming pipe groove by utilizing the lifting action of the top plate, so that the entire assembly equipment has a better material picking effect, replacing direct manual material picking and reducing people's labor intensity.

[0013] 3. By setting up the U-shaped support and anti-slip groove, the entire assembly equipment can be reinforced by utilizing the contact between the U-shaped support and the ground during the assembly operation, thereby ensuring the stability of the entire equipment during the assembly process. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of the automatic assembly equipment for the new energy cooling system proposed by the utility model;

[0015] Figure 2 This is a schematic diagram of the forming table and top material trough structure of the automatic assembly equipment of the new energy cooling system proposed by the utility model;

[0016] Figure 3 This is a schematic diagram of the guide rod and guide sleeve structure of the automatic assembly equipment of the new energy cooling system proposed by the utility model;

[0017] Figure 4 This is a schematic diagram of the guide port and card slot structure of the automatic assembly equipment of the new energy cooling system proposed by the utility model;

[0018] Figure 5 This is a schematic diagram of the structure of the material taking component of the automatic assembly equipment of the new energy cooling system proposed by the utility model.

[0019] In the figure: 1. supporting chassis; 2. material taking assembly; 201. material ejecting trough; 202. guide port; 203. fixed plate; 204. forward and reverse motor; 205. lifting platform; 206. threaded rod; 207. material ejecting plate; 208. lifting column; 3. U-shaped support seat; 4. universal wheel; 5. supporting platform; 6. pillar; 7. forming platform; 8. forming pipe groove; 9. top plate; 10. side plate; 11. first hydraulic pressing structure; 1101. hydraulic cylinder; 1102. pressing plate; 1103. guide rod; 1104. threaded hole; 1105. guide sleeve; 1106. pressing seat; 1107. through hole; 12. second hydraulic pressing structure; 13. third hydraulic pressing structure; 14. controller; 15. hydraulic system; 16. auxiliary support platform; 17. fixed platform; 18. slot. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. It should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0021] Reference Figure 1-5, automatic assembly equipment for new energy cooling system, including a supporting base frame 1, a supporting platform 5 is fixedly installed on the top of the inner wall around the supporting base frame 1, and a forming platform 7 is fixedly installed on the top of the supporting base frame 1 and the top of the supporting platform 5, a forming pipe groove 8 is opened on the top of the forming platform 7, pillars 6 are fixedly installed at both ends of the top of the supporting platform 5, and slots 18 for the pillars 6 to pass through are opened at both ends of the forming pipe groove 8, a top plate 9 is fixedly installed on the top of the pillar 6, and a first hydraulic pressing structure 11 and a second hydraulic pressing structure 12 are respectively arranged on both sides of the top of the top plate 9, a side plate 10 is fixedly installed on one side of the top plate 9, and a fixed platform 17 is fixedly installed on one end of the outer wall of one side of the side plate 10, and a third hydraulic pressing structure 13 is arranged on the fixed platform 17, and a material taking component 2 is arranged in the middle position of the forming platform 7, and the material taking component 2 includes a top material groove 201 opened on both sides of the top of the forming platform 7, and the inner walls of the top material groove 201 are plugged with top material plates 207, and the top surface of the top material plate 207 is connected to the forming pipe groove 8, a bottom surface of the top material plate 207 is flush with the bottom surface of the top material plate 207, and a lifting structure is arranged at the bottom of the top material plate 207, the lifting structure comprises a fixed plate 203 fixed at the middle position of the inner wall of the supporting base frame 1, and a forward and reverse motor 204 is fixedly installed at the middle position of the bottom of the fixed plate 203, a threaded rod 206 is fixedly installed on the output shaft of the forward and reverse motor 204, a lifting platform 205 is screwed on the outer wall of the threaded rod 206, guide openings 202 are provided at both ends of the bottom of the top material groove 201, and lifting columns 208 passing through the guide openings 202 are fixed at the four corners of the lifting platform 205, the lifting columns 208 are fixedly installed at both ends of the bottom of the top material plate 207, the threaded rod 206 is driven to rotate by the lifting structure and the forward and reverse motor 204 in the material taking component 2, the height of the lifting platform 205, the lifting column 208 and the top material plate 207 is adjusted, and the lifting effect of the top material plate 207 is used to separate the cooling coil from the forming pipe groove 8, so that the whole assembly equipment has a better material taking effect, instead of manual direct material taking, and reducing people's labor degree.

[0022] Specifically, the first hydraulic pressing structure 11, the second hydraulic pressing structure 12 and the third hydraulic pressing structure 13 include a hydraulic cylinder 1101 fixedly mounted on the top of the top plate 9 and the top of the fixed platform 17, and the piston end of the hydraulic cylinder 1101 is fixedly mounted with a pressing plate 1102, and the bottom of the pressing plate 1102 is fixedly mounted with a pressing seat 1106, and a through hole 1107 for the piston end of the hydraulic cylinder 1101 to pass through is provided on the top plate 9 and the fixed platform 17, and a plurality of threaded holes 1104 are provided on the top of the top plate 9 and the top of the fixed platform 17, and the inner wall of the threaded hole 1104 is screwed with a guide sleeve 1106. 105, guide rods 1103 passing through the guide sleeve 1105 are fixed to both ends of the top of the pressing plate 1102, an auxiliary support platform 16 is fixedly installed on one side of the supporting frame 1, and a hydraulic system 15 is arranged on the top of the auxiliary support platform 16, a controller 14 is fixedly installed on one side of the pillar 6, the hydraulic system 15 is connected to the hydraulic cylinder 1101 by a pipeline, and the hydraulic system 15 is electrically connected to the controller 14, and the two heads and the waist of the cooling coil are pressed respectively by the first hydraulic pressing structure 11, the second hydraulic pressing structure 12 and the third hydraulic pressing structure 13, so as to achieve the performance of pressing and shaping.

[0023] Specifically, a U-shaped support seat 3 is fixedly installed in the middle position of the bottom of the lifting platform 205, and the bottom of the U-shaped support seat 3 is provided with anti-slip grooves distributed at equal distances. Universal wheels 4 are fixedly installed at the four corners of the bottom of the supporting frame 1, and the bottom surface of the universal wheel 4 is flush with the bottom surface of the U-shaped support seat 3. The entire assembly equipment is reinforced by utilizing the contact between the U-shaped support seat 3 and the ground to ensure the stability of the entire equipment during the assembly process.

[0024] Working principle of this embodiment: When in use, the user molds the cooling coil in the forming tube groove 8, and adjusts the height of the pressing plate 1102 and the pressing seat 1106 through the hydraulic cylinders 1101 in the first hydraulic pressing structure 11, the second hydraulic pressing structure 12 and the third hydraulic pressing structure 13, so that the pressing seat 1106 is clamped on the top of the cooling coil, thereby pressing the two heads and the waist of the cooling coil respectively. After the assembly and molding is completed, the forward and reverse motors 204 in the lifting structure and the material picking component 2 can be used to drive the threaded rod 206 to rotate, adjust the height of the lifting platform 205, the lifting column 208 and the ejecting plate 207, and use the lifting effect of the ejecting plate 207 to separate the cooling coil from the forming tube groove 8, so that the entire assembly equipment has a better material picking effect.

[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. Automatic assembly equipment for a new energy cooling system, comprising a support frame (1), characterized in that: A support platform (5) is fixedly mounted on the top of the inner wall around the support base (1), and a forming platform (7) is fixedly mounted on the top of the support base (1) and the top of the support platform (5), a forming tube groove (8) is provided on the top of the forming platform (7), pillars (6) are fixedly mounted on both ends of the top of the support platform (5), and slots (18) for the pillars (6) to pass through are provided on both ends of the forming tube groove (8), a top plate (9) is fixedly mounted on the top of the pillar (6), and a first hydraulic pressing structure (11) and a second hydraulic pressing structure (12) are respectively provided on both sides of the top of the top plate (9), A side plate (10) is fixedly mounted on one side of the top plate (9), and a fixed platform (17) is fixedly mounted on one end of an outer wall of one side of the side plate (10), and a third hydraulic pressing structure (13) is arranged on the fixed platform (17). A material taking component (2) is arranged in the middle position of the forming platform (7), and the material taking component (2) includes a material taking trough (201) opened on both sides of the top of the forming platform (7), and the inner walls of the material taking trough (201) are both plugged with a material taking plate (207), the top surface of the material taking plate (207) is flush with the bottom surface of the forming tube trough (8), and a lifting structure is arranged at the bottom of the material taking plate (207).

2. The automatic assembly equipment for the new energy cooling system according to claim 1, characterized in that: The first hydraulic pressing structure (11), the second hydraulic pressing structure (12) and the third hydraulic pressing structure (13) comprise a hydraulic cylinder (1101) fixedly mounted on the top of the top plate (9) and the top of the fixed platform (17), and a pressing plate (1102) is fixedly mounted on the piston end of the hydraulic cylinder (1101), a pressing seat (1106) is fixedly mounted on the bottom of the pressing plate (1102), and a through hole (1107) is provided on the top plate (9) and the fixed platform (17) for the piston end of the hydraulic cylinder (1101) to pass through.

3. The automatic assembly equipment for the new energy cooling system according to claim 2, characterized in that: A plurality of threaded holes (1104) are provided on the top of the top plate (9) and the top of the fixing platform (17), and guide sleeves (1105) are screwed onto the inner walls of the threaded holes (1104), and guide rods (1103) passing through the guide sleeves (1105) are fixed to both ends of the top of the pressing plate (1102).

4. The automatic assembly equipment for the new energy cooling system according to claim 3, characterized in that: An auxiliary support platform (16) is fixedly installed on one side of the support base (1), and a hydraulic system (15) is arranged on the top of the auxiliary support platform (16). A controller (14) is fixedly installed on one side of the support column (6). The hydraulic system (15) and the hydraulic cylinder (1101) are connected by pipelines, and the hydraulic system (15) and the controller (14) are electrically connected.

5. The automatic assembly equipment for the new energy cooling system according to claim 1, characterized in that: The lifting structure comprises a fixed plate (203) fixed at the middle position of the inner wall of the supporting base frame (1), and a forward and reverse motor (204) is fixedly installed at the middle position of the bottom of the fixed plate (203), a threaded rod (206) is fixedly installed on the output shaft of the forward and reverse motor (204), and a lifting platform (205) is screwed to the outer wall of the threaded rod (206), and the bottom ends of the ejecting trough (201) are provided with guide openings (202), and the four corners of the lifting platform (205) are fixed with lifting columns (208) passing through the guide openings (202), and the lifting columns (208) are fixedly installed at the two ends of the bottom of the ejecting plate (207).

6. The automatic assembly equipment for the new energy cooling system according to claim 5, characterized in that: A U-shaped support seat (3) is fixedly installed at the middle position of the bottom of the lifting platform (205), and the bottom of the U-shaped support seat (3) is provided with anti-slip grooves distributed at equal distances.

7. The automatic assembly equipment for the new energy cooling system according to claim 6, characterized in that: Universal wheels (4) are fixedly mounted at the four corners of the bottom of the supporting base frame (1), and the bottom surface of the universal wheel (4) is flush with the bottom surface of the U-shaped support seat (3).