Automatic polishing device for bridge deck unit

Abstract

The utility model relates to an automatic polishing device for a bridge deck unit. The automatic polishing device comprises a walking mechanism, a plurality of position adjusting mechanisms and a plurality of polishing mechanisms. The walking mechanism is movably arranged in the first direction. The position adjusting mechanisms are arranged on the walking mechanism at intervals in the second direction, each position adjusting mechanism comprises a transverse moving assembly and a lifting assembly, the transverse moving assemblies are adjustably connected to the walking mechanism in the second direction, and the lifting assemblies are arranged on the transverse moving assemblies; the multiple grinding mechanisms and the multiple position adjusting mechanisms are arranged in a one-to-one correspondence mode, and the grinding mechanisms are slidably connected with the transverse moving assembly in the third direction and can move to the operation position in the third direction under the action of the lifting assembly to be used for grinding workpieces. The walking mechanism is matched with the multiple position adjusting mechanisms and the multiple polishing mechanisms to be used for polishing the workpieces, on one hand, labor can be saved, the operation efficiency can be improved, and on the other hand, the requirements of various polishing operation scenes can be met.

Description

Technical Field

[0001] The utility model relates to the technical field of welding and grinding, in particular to an automatic grinding device for a bridge deck unit. Background Art

[0002] In bridge engineering, the bridge deck unit in a steel bridge is generally welded together by the bridge deck and plate ribs / U-ribs. Before welding the bridge deck unit, the weld positions of the bridge deck need to be polished and derusted, and the polishing quality is a key factor affecting the subsequent weld quality.

[0003] In the prior art, the conventional grinding method is for an operator to manually push a grinding cart to grind the bridge deck. However, this existing grinding method has the problems of low grinding efficiency, high labor consumption, environmental pollution, and unstable grinding quality.

[0004] Therefore, it is necessary to improve one or more problems existing in the above-mentioned related technical solutions.

[0005] It should be noted that this section is intended to provide background or context for the technical solutions of the utility model stated in the claims. The description herein is not admitted to be prior art by inclusion in this section. Utility Model Content

[0006] The purpose of the utility model is to provide an automated grinding device for a bridge deck unit, which saves labor, improves work efficiency, and can meet the needs of various grinding operation scenarios.

[0007] According to the utility model, an automatic grinding device for a bridge deck unit is provided, comprising:

[0008] A walking mechanism, movably arranged along a first direction;

[0009] A plurality of position adjustment mechanisms are arranged on the traveling mechanism at intervals along the second direction, the position adjustment mechanism comprises a transverse movement component and a lifting component, the transverse movement component is connected to the traveling mechanism in an adjustable manner along the second direction, and the lifting component is arranged on the transverse movement component;

[0010] A plurality of grinding mechanisms, wherein the plurality of grinding mechanisms are arranged in one-to-one correspondence with the plurality of position adjustment mechanisms, and the grinding mechanisms are slidably connected with the transverse movement assembly along a third direction, and can be moved to an operating position along the third direction under the action of the lifting assembly to grind the workpiece;

[0011] The first direction, the second direction and the third direction are perpendicular to each other.

[0012] Preferably, the grinding mechanism includes a mounting seat, a first drive assembly and two grinding pieces. The mounting seat is slidably connected to the transverse movement assembly along a third direction and is connected to the output end of the lifting assembly. The first drive assembly is arranged on the mounting seat, and the two grinding pieces are respectively connected to the output ends of the first drive assembly, and the spacing along the second direction is adjustable.

[0013] Preferably, the first driving assembly comprises a first motor and a first reducer, the first motor is arranged on the mounting seat, and the first reducer is connected to the output end of the first motor;

[0014] Wherein, the first reducer has two output shafts, the two output shafts extend along the second direction and are respectively provided with adjustment sleeves, the two grinding members are respectively installed on the two output shafts, and along the second direction, the adjustment sleeve is located between the two grinding members.

[0015] Preferably, the transverse movement assembly comprises a transverse movement frame and a first slider fixedly arranged on the transverse movement frame, and the transverse movement frame is adjustably arranged on the walking mechanism along the second direction;

[0016] Wherein, the mounting seat is provided with a first guide rail extending along the third direction, and the first sliding block is slidably connected to the first guide rail.

[0017] Preferably, the transverse shift assembly further comprises a second drive assembly and a gear, wherein the second drive assembly is disposed on the transverse shift frame, and the gear is connected to an output end of the second drive assembly;

[0018] Wherein, the walking mechanism has a rack extending along the second direction, and the rack is transmission-connected to the gear so that the transverse frame can move along the second direction under the drive of the second driving assembly.

[0019] Preferably, a second slider is fixedly provided on the transverse frame, the walking mechanism has a second guide rail extending along the second direction, and the second slider is slidably connected to the second guide rail.

[0020] Preferably, the automated grinding device for the bridge deck unit further comprises a dust removal mechanism, which is disposed on the walking mechanism and is used to remove dust around the workpiece.

[0021] Preferably, the dust removal mechanism includes a suction assembly, a dust suction pipe and a dust suction hood, the suction assembly is arranged on the walking mechanism, one end of the dust suction pipe is connected to the suction port of the suction assembly, and the other end is connected to the dust suction hood, and the hood opening of the dust suction hood faces the polishing piece.

[0022] Preferably, the lifting assembly comprises a push rod outer cylinder and a telescopic rod telescopically arranged on the push rod outer cylinder along a third direction, the push rod outer cylinder is arranged on the traverse assembly, and the grinding mechanism is connected to the telescopic rod;

[0023] Wherein, a driving motor is arranged in the outer tube of the push rod, and the telescopic rod is connected to the output end of the driving motor to drive the grinding mechanism to move under the drive of the driving motor.

[0024] Preferably, the travel mechanism comprises a crossbeam, a driving trolley and a track, the crossbeam extends along the second direction, the track extends along the first direction, the driving trolley is fixedly connected to the crossbeam and is slidably matched with the track along the first direction;

[0025] Wherein, a plurality of the position adjustment mechanisms are arranged on the beam at intervals along the second direction.

[0026] The technical solution provided by the utility model may have the following beneficial effects:

[0027] In the utility model, through the above-mentioned automated grinding device for bridge deck units, the positions of multiple grinding mechanisms can be adjusted forward or backward by utilizing the walking mechanism arranged to move along the first direction, the position of a corresponding grinding mechanism can be adjusted leftward or right by moving the transverse movement component along the second direction, and the position of the corresponding grinding mechanism can be adjusted upward or downward along the third direction in conjunction with the lifting component, so as to move the grinding mechanism to the working position, so that a suitable grinding distance is maintained between the grinding mechanism and the workpiece. The above-mentioned walking mechanism cooperates with multiple position adjustment mechanisms, which can save labor and improve working efficiency on the one hand, and can flexibly adjust the working position of the grinding mechanism on the other hand, so as to meet the use of one or multiple grinding mechanisms for grinding operations, or place multiple grinding mechanisms in different working positions to grind workpieces, so as to meet the needs of various grinding operation scenarios. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] The accompanying drawings herein are incorporated into the specification and constitute a part of the specification, illustrate embodiments consistent with the present disclosure, and together with the specification are used to explain the principles of the present disclosure. Obviously, the accompanying drawings described below are only some embodiments of the present disclosure, and for ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without creative work.

[0029] Figure 1 A schematic structural diagram of an automated grinding device for a bridge deck unit provided in an embodiment of the utility model is shown;

[0030] Figure 2 The utility model embodiment is shown in Figure 1 An enlarged schematic diagram of the C position in the middle;

[0031] Figure 3 The utility model embodiment is shown in Figure 1 AA section view shown;

[0032] Figure 4 The utility model embodiment is shown in Figure 3 BB section view shown;

[0033] Figure 5 The schematic diagram of the structure of the grinding mechanism in the embodiment of the utility model is shown.

[0034] Figure numerals: 100, walking mechanism; 110, crossbeam; 111, rack; 112, second guide rail; 120, driving trolley; 130, track; 140, electric control cabinet; 200, position adjustment mechanism; 210, transverse movement assembly; 211, transverse movement frame; 2111, vertical support; 2112, horizontal support; 212, first slider; 213, second driving assembly; 2131, second motor; 2132, second reducer; 214, gear; 215, second slider; 216, driving support; 220, lifting assembly; 221, push rod outer cylinder; 222, telescopic rod; 223, first connecting seat; 224, first Two connecting seats; 300, grinding mechanism; 310, mounting seat; 311, bottom plate; 312, side plate; 313, reinforcing plate; 320, first driving assembly; 321, first motor; 322, first reducer; 3221, output shaft; 330, grinding piece; 340, adjusting sleeve; 350, first guide rail; 400, dust removal mechanism; 410, suction assembly; 411, exhaust fan; 412, dust collecting box; 413, first pipeline; 414, second pipeline; 420, dust suction pipe; 430, dust suction hood; 500, workpiece; 600, working platform; P1, grinding position; L1, grinding spacing; L2, grinding center distance. DETAILED DESCRIPTION

[0035] Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be implemented in a variety of forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that the present invention will be more comprehensive and complete and fully convey the concepts of the example embodiments to those skilled in the art. The described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.

[0036] In addition, the accompanying drawings are only schematic illustrations of embodiments of the present invention and are not necessarily drawn to scale. The same reference numerals in the drawings represent the same or similar parts, and their repeated descriptions will be omitted. Some of the block diagrams shown in the accompanying drawings are functional entities and do not necessarily correspond to physically or logically independent entities.

[0037] In this exemplary embodiment, an automated grinding device for a bridge deck unit is first provided. Figures 1 to 3 As shown in , the automated grinding device for bridge deck units includes a walking mechanism 100, a plurality of position adjustment mechanisms 200 and a plurality of grinding mechanisms 300. The walking mechanism 100 is movably arranged along a first direction; the plurality of position adjustment mechanisms 200 are arranged on the walking mechanism 100 at intervals along a second direction, the position adjustment mechanism 200 includes a transverse movement component 210 and a lifting component 220, the transverse movement component 210 is adjustably connected to the walking mechanism 100 along the second direction, and the lifting component 220 is arranged on the transverse movement component 210; the plurality of grinding mechanisms 300 are arranged one-to-one with the plurality of position adjustment mechanisms 200, and the grinding mechanisms 300 are slidably connected to the transverse movement component 210 along a third direction, and can be moved to an operating position along the third direction under the action of the lifting component 220, so as to grind the workpiece 500. The first direction, the second direction and the third direction are perpendicular to each other, and the first direction is as shown in FIG. Figure 3 The direction indicated by the arrows ab, the second direction is Figure 1 The direction indicated by the arrow cd, the third direction is Figure 1 The direction indicated by the arrow ef.

[0038] By means of the above-mentioned automated grinding device for bridge deck units, the positions of a plurality of grinding mechanisms 300 can be adjusted forward or backward by means of the walking mechanism 100 arranged to move along the first direction, the position of a corresponding grinding mechanism 300 can be adjusted leftward or rightward by moving the transverse movement component 210 along the second direction, and the position of the corresponding grinding mechanism 300 can be adjusted upward or downward along the third direction in cooperation with the lifting component 220, so as to move the grinding mechanism 300 to the working position, so that a suitable grinding distance is maintained between the grinding mechanism 300 and the workpiece 500. The above-mentioned walking mechanism 100 cooperates with a plurality of position adjustment mechanisms 200, which can save labor and improve working efficiency on the one hand, and can flexibly adjust the working position of the grinding mechanism 300 on the other hand, so as to meet the use of one or multiple grinding mechanisms 300 for grinding operations, or to place multiple grinding mechanisms 300 at different working positions for grinding the workpiece 500, so as to meet the needs of various grinding operation scenarios.

[0039] It should be noted that the reference Figure 1As shown in , the workpiece 500 in this embodiment is placed on a working platform 600 when being polished, wherein the working platform 600 is located below a plurality of polishing mechanisms 300, and the polishing mechanisms 300 can be moved along a first direction to directly above the workpiece 500 through a walking mechanism 100.

[0040] Next, we will refer to Figures 1 to 5 The respective parts of the above-mentioned automated grinding device for a bridge deck unit in this example embodiment are described in more detail.

[0041] In one embodiment, reference Figure 1 As shown in , the traveling mechanism 100 includes a beam 110, a driving trolley 120 and a track 130. The beam 110 extends in the second direction, the track 130 extends in the first direction, the driving trolley 120 is fixedly connected to the beam 110, and is slidably matched with the track 130 in the first direction. The driving trolley 120 is used to drive the beam 110 to move along the track 130; wherein, a plurality of position adjustment mechanisms 200 are arranged on the beam 110 at intervals in the second direction. By cooperating with the driving trolley 120 and the track 130, the traveling mechanism 100 is prevented from running off, and the beam 110 and the position adjustment mechanism 200 and the grinding mechanism 300 on the beam 110 are ensured to be in place and accurate during the grinding operation.

[0042] Optional, reference Figure 1 As shown in FIG. 1 , both ends of the beam 110 along the second direction are equipped with a driving trolley 120 , and both sides of the working platform 600 along the second direction are provided with tracks 130 .

[0043] For further reference, Figure 1 As shown in , the traveling mechanism 100 further includes an electric control cabinet 140, which is electrically connected to the driving trolley 120 and is used to control the driving trolley 120 to move or stop, thereby enabling the driving trolley 120 to drive the beam 110 to move forward and backward along the first direction.

[0044] Optional, reference Figure 3 As shown in FIG, a rack 111 and a second guide rail 112 which cooperate with the transverse movement assembly 210 of the position adjustment mechanism 200 are provided on the crossbeam 110, wherein the rack 111 and the second guide rail 112 are both extended along the second direction.

[0045] In one embodiment, reference Figures 1 to 3As shown in the figure, the grinding mechanism 300 includes a mounting seat 310, a first drive assembly 320 and two grinding pieces 330. The mounting seat 310 is slidingly connected to the transverse movement assembly 210 along a third direction, and is connected to the output end of the lifting assembly 220 so that it can move along the third direction under the action of the lifting assembly 220. The first drive assembly 320 is arranged on the mounting seat 310, and the two grinding pieces 330 are respectively connected to the output ends of the first drive assembly 320, and the spacing along the second direction is adjustable.

[0046] The first drive assembly 320 and the two grinding members 330 are adjustably mounted on the transverse movement assembly 210 through the mounting seat 310, and the position of the mounting seat 310 is adjusted along the third direction with the aid of the lifting assembly 220, so that the two grinding members 330 can be accurately positioned during grinding, which is beneficial to controlling the grinding accuracy.

[0047] For further reference, Figures 3 to 5 As shown in , the first driving assembly 320 includes a first motor 321 and a first reducer 322. The first motor 321 is disposed on the mounting seat 310, and the first reducer 322 is connected to the output end of the first motor 321;

[0048] Among them, the first reducer 322 has two output shafts 3221, the two output shafts 3221 extend along the second direction and are respectively sleeved with adjustment sleeves 340, the two grinding pieces 330 are respectively installed on the two output shafts 3221 one by one, and along the second direction, the adjustment sleeve 340 is located between the two grinding pieces 330.

[0049] The two grinding members 330 are controlled by the first motor 321 to perform grinding operations, and the first reducer 322 is used to keep the grinding members 330 stable. The spacing between the two grinding members 330 in the second direction can be adjusted by adjusting the spacer 340 to adapt to the grinding parameters of different workpieces 500.

[0050] It should be noted that this embodiment can use adjustment sleeves 340 of different length specifications to adjust the distance between two grinding parts 330 on a grinding mechanism 300 to adapt to the grinding distance L1 of the workpiece 500. The grinding distance L1 can be understood as the distance between two grinding positions P1 corresponding to a group of welds on the workpiece 500.

[0051] The workpiece 500 to which the automatic grinding device for bridge deck units in this embodiment is applicable may be a bridge deck, a U-rib or a plate rib. Wherein, if the workpiece 500 is a U-rib as an example, the grinding spacing L1 may be regarded as the opening specification of the U-rib; if the workpiece 500 is a plate rib as an example, the grinding spacing L1 may be regarded as the spacing between a group of welds on the plate rib.

[0052] Optionally, the grinding member 330 in this embodiment may be a grinding flap wheel, and the grinding member 330 may rotate around the output shaft 3221 of the first reducer 322 to grind the workpiece 500 .

[0053] Optional, reference Figures 3 to 5 As shown in , the mounting seat 310 includes a bottom plate 311 and a side plate 312 vertically arranged on the bottom plate 311. The first drive assembly 320 is mounted on the bottom plate 311, the first motor 321 is located above the bottom plate 311, the first reducer 322 and the grinding piece 330 are located below the bottom plate 311, and the bottom plate 311 is provided with a through hole for the output end of the first motor 321 to penetrate, so as to match and install the first reducer 322 with the output end of the first motor 321. The side plate 312 of the mounting seat 310 is slidably connected with the transverse moving assembly 210 along the third direction, and can move along the third direction under the action of the lifting assembly 220, thereby driving the bottom plate 311 and the first drive assembly 320 and the grinding piece 330 installed on the bottom plate 311 to move along the third direction.

[0054] Optionally, a reinforcing plate 313 is provided on the bottom plate 311, and the reinforcing plate 313 is connected to the side plate 312. The reinforcing plate 313 can improve the overall strength of the mounting base 310.

[0055] In one embodiment, reference Figure 1 As shown in , the automatic grinding device for the bridge deck unit further includes a dust removal mechanism 400, which is arranged on the crossbeam 110 of the walking mechanism 100 to remove dust around the workpiece 500. By setting the dust removal mechanism 400, the dust around the workpiece 500 can be removed by the dust removal mechanism 400 during the process of the grinding mechanism 300 grinding the workpiece 500, thereby reducing pollution to the environment and preventing debris from affecting the grinding quality.

[0056] For further reference, Figure 1 and Figure 3 As shown in , the dust removal mechanism 400 includes a suction assembly 410, a dust suction pipe 420 and a dust hood 430. The suction assembly 410 is arranged on the crossbeam 110 of the walking mechanism 100. One end of the dust suction pipe 420 is connected to the suction port of the suction assembly 410, and the other end is connected to the dust hood 430. The hood opening of the dust hood 430 faces the grinding piece 330. The above arrangement can use the suction assembly 410 to suck away the dust and debris around the workpiece 500 through the dust hood 430 and the dust suction pipe 420. The dust suction pipe 420 and the dust hood 430 are small in size and can be flexibly installed.

[0057] For further reference, Figure 1 and Figure 3As shown in , the suction assembly 410 includes an exhaust fan 411 and a dust box 412 disposed on the crossbeam 110. The exhaust fan 411 and the dust box 412 are connected through a first pipe 413, and a filter may be provided between the exhaust fan 411 and the dust box 412. The dust box 412 and the dust suction pipe 420 are connected through a second pipe 414. The exhaust fan 411 performs an exhaust operation, and the dust and debris around the workpiece 500 are sucked into the dust box 412 through the dust hood 430 and the dust suction pipe 420. The filter can prevent the dust and debris in the dust box 412 from entering the exhaust fan 411. After the grinding operation is completed, the dust and debris in the dust box 412 can be cleaned.

[0058] Optionally, in this embodiment, each of the two grinding pieces 330 on the grinding mechanism 300 may be equipped with a dust hood 430 , and the multiple dust hoods 430 may be connected to the second pipe 414 of the dust collecting box 412 through multiple dust suction pipes 420 .

[0059] In one embodiment, reference Figure 3 and Figure 4 As shown in , the transverse moving assembly 210 includes a transverse moving frame 211 and a first slider 212 fixedly disposed on the transverse moving frame 211, and the transverse moving frame 211 is adjustable in position along the second direction on the walking mechanism 100;

[0060] A first guide rail 350 extending along the third direction is disposed on the side plate 312 of the mounting seat 310 , and the first sliding block 212 is slidably connected to the first guide rail 350 .

[0061] The sliding cooperation between the first slider 212 and the first guide rail 350 can ensure that the mounting base 310 slides stably and avoids left-right shaking when the mounting base 310 is moved along the third direction by the lifting assembly 220.

[0062] Optionally, a plurality of first sliders 212 and a plurality of first guide rails 350 may be provided, and one first guide rail 350 may be matched with one or more first sliders 212. The present embodiment does not limit the number of first sliders 212 and first guide rails 350.

[0063] In one embodiment, reference Figure 3 As shown in , the transverse moving assembly 210 further includes a second driving assembly 213 and a gear 214. The second driving assembly 213 is disposed on the transverse moving frame 211, and the gear 214 is connected to the output end of the second driving assembly 213;

[0064] The traveling mechanism 100 has a rack 111 extending along the second direction. The rack 111 is arranged on the crossbeam 110 of the traveling mechanism 100 . The rack 111 is transmission-connected to the gear 214 so that the transverse frame 211 can move along the second direction under the drive of the second driving assembly 213 .

[0065] The second driving component 213 of the transverse moving component 210, the gear 214 and the rack 111 arranged on the beam 110 cooperate with each other, so that under the drive of the second driving component 213, the rack 111 and the gear 214 are engaged and transmitted, driving the transverse moving frame 211 and the lifting component 220 and the grinding mechanism 300 on the transverse moving frame 211 to move along the beam 110.

[0066] Optional, reference Figure 3 and Figure 4 As shown in , a driving bracket 216 is provided on one side of the transverse moving frame 211 along the first direction, and the second driving assembly 213 is installed on the driving bracket 216 .

[0067] For further reference, Figure 3 and Figure 4 As shown in , the second driving assembly 213 includes a second motor 2131 and a second reducer 2132 provided on a driving bracket 216, the second reducer 2132 is connected to the output end of the second motor 2131, the output shaft of the second reducer 2132 serves as the output end of the second driving assembly 213, and the gear 214 is connected to the output shaft of the second reducer 2132. Among them, a through hole is provided on the driving bracket 216 for the output shaft of the second reducer 2132 to pass through, so that the gear 214 and the output shaft of the second reducer 2132 are matched and installed.

[0068] The second motor 2131 is used to control the rotation of the gear 214 , and the second reducer 2132 is used to maintain the meshing transmission between the rack 111 and the gear 214 stable.

[0069] Optionally, the second motor 2131 may be an electrically driven stepping motor.

[0070] Optional, reference Figure 3 and Figure 4 As shown in the figure, the transverse frame 211 includes a vertical bracket 2111 and a horizontal bracket 2112 which are arranged perpendicular to each other, the driving bracket 216 is installed at one end of the horizontal bracket 2112 along the first direction, and the vertical bracket 2111 is installed at the other end of the horizontal bracket 2112 along the first direction; the first slider 212 is installed on the vertical bracket 2111.

[0071] In one embodiment, reference Figure 3 As shown in the figure, a second slider 215 is also fixedly provided on the horizontal bracket 2112 of the transverse frame 211, and the walking mechanism 100 has a second guide rail 112 extending along the second direction. The second guide rail 112 is arranged on the crossbeam 110 of the walking mechanism 100 and extends along the second direction. The second slider 215 is slidably connected to the second guide rail 112.

[0072] The second slider 215 slides in cooperation with the second guide rail 112 to ensure that the transverse frame 211 moves stably and avoids shaking when the transverse frame 211 is moved along the second direction by the transverse assembly 210 .

[0073] Optionally, a plurality of second sliders 215 and a plurality of second guide rails 112 may be provided, and one second guide rail 112 may be matched with one or more second sliders 215. The number of the second sliders 215 and the second guide rails 112 is not limited in this embodiment.

[0074] In one embodiment, reference Figure 3 and Figure 4 As shown in , the lifting assembly 220 includes a push rod outer cylinder 221 and a telescopic rod 222 telescopically arranged on the push rod outer cylinder 221 along a third direction, the push rod outer cylinder 221 is arranged on the transverse frame 211 of the transverse assembly 210, the telescopic rod 222 serves as the output end of the lifting assembly 220, and the mounting seat 310 of the grinding mechanism 300 is connected to the telescopic rod 222;

[0075] A driving motor is disposed in the push rod outer tube 221 , and the telescopic rod 222 is connected to the output end of the driving motor, so as to drive the mounting seat 310 of the grinding mechanism 300 to move along the third direction under the drive of the driving motor.

[0076] The above-mentioned driving motor drives the telescopic rod 222 to telescopically move relative to the push rod outer tube 221, which can drive the mounting seat 310 of the grinding mechanism 300 to move upward or downward along the third direction, thereby adjusting the position of the grinding piece 330.

[0077] Optional, reference Figure 3 and Figure 4 As shown in the figure, a first connecting seat 223 is provided on the side plate 312 of the mounting seat 310, the telescopic rod 222 can be nested in the push rod outer tube 221, and the part of the telescopic rod 222 exposed from the push rod outer tube 221 is connected to the first connecting seat 223; a second connecting seat 224 is also provided on the vertical bracket 2111 of the transverse frame 211, and the push rod outer tube 221 is installed on the second connecting seat 224.

[0078] The operation process of the automatic grinding device for the bridge deck unit in this embodiment is as follows:

[0079] First, the position of the grinding mechanism 300 is adjusted along the first direction by the walking mechanism 100, so that the grinding mechanism 300 that needs to perform grinding operation moves to the starting grinding operation position. Specifically, the workpiece 500 to be ground is placed on the working platform 600, and the electric control cabinet 140 controls the driving trolley 120 to move forward or backward along the fixed track 130 in the first direction, so that the beam 110 and the multiple position adjustment mechanisms 200 and the multiple grinding mechanisms 300 on the beam 110 are moved as a whole to the starting grinding operation position in the length direction of the workpiece 500, and the electric control cabinet 140 controls the driving trolley 120 to cut off the power and lock the brake; wherein, the length direction of the workpiece 500 is parallel to the first direction;

[0080] The position of the grinding mechanism 300 is adjusted along the second direction by the transverse movement assembly 210 of the position adjustment mechanism 200 to adapt to the grinding parameters of the workpiece 500. Specifically, the second motor 2131 drives the gear 214 to rotate, and the gear 214 is meshed with the rack 111 to achieve the distance between two adjacent position adjustment mechanisms 200 along the second direction, so that the center distance between the adjacent grinding mechanisms 300 in the second direction is equal to the grinding center distance L2 of the workpiece 500 to be ground; the adjustment of the mechanism 300 to be ground in the second direction causes the second motor 2131 to be powered off and locked, so that the position adjustment mechanism 200 cannot move laterally.

[0081] The grinding operation is performed on the workpiece 500 by cooperating with the grinding mechanism 300 and the lifting assembly 220. Specifically, the first motor 321 of the grinding mechanism 300 drives the output shaft 3221 of the first reducer 322 to rotate, thereby driving the grinding piece 330 installed on the output shaft 3221 of the first reducer 322 to rotate; the dust removal mechanism 400 is started to perform dust removal; the driving member of the lifting assembly 220 controls the telescopic rod 222 to be retracted, so that the grinding mechanism 300 as a whole is lowered to the working position along the third direction, and when the grinding piece 330 contacts the workpiece 500 for grinding, the driving member of the lifting assembly 220 continues to control the telescopic rod 222, so that the position of the telescopic rod 222 is adapted to the grinding piece 330 to grind the workpiece 500.

[0082] During the process of the grinding member 330 of the grinding mechanism 300 grinding the workpiece 500, the electric control cabinet 140 is also required to control the driving trolley 120 to move along the track 130 in the first direction, so as to grind along the length direction of the workpiece 500. After the grinding along the length direction of the workpiece 500 is completed, the electric control cabinet 140 controls the driving trolley 120 to move, and after the driving trolley 120 drives the crossbeam 110 to move to the safe area, the electric control cabinet 140 controls the driving trolley 120 to cut off the power and lock the brake; the first motor 321 of the grinding mechanism 300 is powered off, and the driving member of the lifting assembly 220 controls the telescopic rod 222 to extend, so that the grinding mechanism 300 as a whole rises along the third direction to the waiting position for operation, waiting for the next workpiece 500 to be in place, so as to grind the next workpiece 500.

[0083] It should be noted that, in the second direction, the middle position between two grinding positions P1 corresponding to each group of welds on the workpiece 500 is regarded as the center line; the distance between two adjacent center lines in the second direction is the grinding center distance L2.

[0084] It should also be noted that, in this embodiment, the position adjustment mechanism 200 and the grinding mechanism 300 can be increased or decreased as a whole according to the actual amount of grinding on the workpiece 500, or the transverse movement component 210 of the position adjustment mechanism 200 can be moved as a whole along the second guide rail 112 to a non-working area for avoidance.

[0085] It should also be noted that the electric control cabinet 140 synchronously controls the two driving trolleys 120 on both sides of the beam 110. The second driving assembly 213 of each transverse movement assembly 210 can independently control a corresponding position adjustment mechanism 200 to move along the second direction. The first driving assembly 320 of each grinding mechanism 300 can independently control a corresponding grinding mechanism 300 to perform a grinding operation. The driving member of each lifting assembly 220 can independently control a corresponding telescopic rod 222 to retract or extend. The above arrangement effectively solves the technical problem in the prior art that the grinding flap wheel has been worn for a long time, resulting in different heights during operation and the need for adaptive height adjustment.

[0086] The automated grinding device for the bridge deck unit in this embodiment is suitable for automated grinding of weld positions before assembly and welding of the bridge deck unit. It not only has high grinding efficiency and saves labor, but also can reduce pollution to the environment, keep the bridge deck unit clean, and is also conducive to improving grinding quality.

[0087] It should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like in the above description indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the utility model and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the embodiments of the utility model.

[0088] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0089] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0090] In the embodiments of the present utility model, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through another feature between them. Moreover, the first feature being "above", "above" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature includes the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0091] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples described in this specification.

[0092] Those skilled in the art will readily come up with other embodiments of the present invention after considering the specification and practicing the utility model disclosed herein. This application is intended to cover any variations, uses or adaptations of the present invention, which follow the general principles of the present invention and include common knowledge or customary technical means in the art that are not disclosed in the present invention. The specification and examples are to be regarded as exemplary only, and the true scope and spirit of the present invention are indicated by the appended claims.

Claims

1. An automated grinding device for a bridge deck unit, characterized in that: include: A walking mechanism, movably arranged along a first direction; A plurality of position adjustment mechanisms are arranged on the traveling mechanism at intervals along the second direction, the position adjustment mechanism comprises a transverse movement component and a lifting component, the transverse movement component is connected to the traveling mechanism in an adjustable manner along the second direction, and the lifting component is arranged on the transverse movement component; A plurality of grinding mechanisms, wherein the plurality of grinding mechanisms are arranged in one-to-one correspondence with the plurality of position adjustment mechanisms, and the grinding mechanisms are slidably connected with the transverse movement assembly along a third direction, and can be moved to an operating position along the third direction under the action of the lifting assembly to grind the workpiece; The first direction, the second direction and the third direction are perpendicular to each other.

2. The automatic grinding device for bridge deck units according to claim 1, characterized in that: The grinding mechanism includes a mounting seat, a first drive assembly and two grinding pieces. The mounting seat is slidably connected to the transverse movement assembly along a third direction and is connected to the output end of the lifting assembly. The first drive assembly is arranged on the mounting seat, and the two grinding pieces are respectively connected to the output ends of the first drive assembly, and the spacing along the second direction is adjustable.

3. The automatic grinding device for bridge deck units according to claim 2, characterized in that: The first driving assembly includes a first motor and a first reducer, the first motor is arranged on the mounting seat, and the first reducer is connected to the output end of the first motor; Wherein, the first reducer has two output shafts, the two output shafts extend along the second direction and are respectively provided with adjustment sleeves, the two grinding members are respectively installed on the two output shafts, and along the second direction, the adjustment sleeve is located between the two grinding members.

4. The automatic grinding device for bridge deck units according to claim 2, characterized in that: The transverse movement assembly includes a transverse movement frame and a first slider fixedly arranged on the transverse movement frame, and the transverse movement frame is adjustably arranged on the walking mechanism along the second direction; Wherein, the mounting seat is provided with a first guide rail extending along the third direction, and the first sliding block is slidably connected to the first guide rail.

5. The automatic grinding device for bridge deck units according to claim 4, characterized in that: The transverse shift assembly further comprises a second drive assembly and a gear, wherein the second drive assembly is arranged on the transverse shift frame, and the gear is connected to an output end of the second drive assembly; Wherein, the walking mechanism has a rack extending along the second direction, and the rack is transmission-connected to the gear so that the transverse frame can move along the second direction under the drive of the second driving assembly.

6. The automatic grinding device for bridge deck units according to claim 4, characterized in that: A second sliding block is also fixedly arranged on the transverse frame, and the walking mechanism has a second guide rail extending along a second direction, and the second sliding block is slidably connected to the second guide rail.

7. The automatic grinding device for bridge deck units according to claim 2, characterized in that: The automated grinding device for the bridge deck unit also includes a dust removal mechanism, which is disposed on the walking mechanism and is used to remove dust around the workpiece.

8. The automatic grinding device for bridge deck units according to claim 7, characterized in that: The dust removal mechanism includes a suction component, a dust suction pipe and a dust suction hood. The suction component is arranged on the walking mechanism. One end of the dust suction pipe is connected to the suction port of the suction component, and the other end is connected to the dust suction hood. The hood opening of the dust suction hood faces the polishing piece.

9. The automatic grinding device for bridge deck units according to any one of claims 1 to 8, characterized in that: The lifting assembly comprises a push rod outer cylinder and a telescopic rod telescopically arranged on the push rod outer cylinder along a third direction, the push rod outer cylinder is arranged on the lateral movement assembly, and the grinding mechanism is connected to the telescopic rod; Wherein, a driving motor is arranged in the outer tube of the push rod, and the telescopic rod is connected to the output end of the driving motor to drive the grinding mechanism to move under the drive of the driving motor.

10. The automatic grinding device for a bridge deck unit according to any one of claims 1 to 8, characterized in that: The walking mechanism comprises a crossbeam, a driving trolley and a track, the crossbeam extends along the second direction, the track extends along the first direction, the driving trolley is fixedly connected to the crossbeam and is slidably matched with the track along the first direction; Wherein, a plurality of the position adjustment mechanisms are arranged on the beam at intervals along the second direction.

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