Height-adjustable gradient supporting block
By adopting a height-adjustable slope support block design in the production tooling of the integrated bathroom chassis, the combination of angle plates, support plates and adjustment screws, the precise adjustment of slope and the reduction of production costs are achieved, and the problems of high production costs and inaccurate slope adjustment in the prior art are solved.
Patent Information
- Application Number
- CN202421643137.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The slope support blocks of existing integrated bathroom chassis production workpieces are costly and have a long processing cycle, making it difficult to achieve accurate slope adjustment, resulting in the tiles being easily broken or collapsed during the production process.
The slope support block design with adjustable height is designed, including angle plate, support plate and adjustment screw. The height adjustment of the slope support block is achieved through the electric hexagon wrench adjustment screw, and the splicing of the I-shaped connectors is achieved to achieve up and down movements and reduce production costs.
Through this design, the production cost is reduced, the processing process is simplified, the slope is precisely adjusted, and the problem of breakage or porcelain collapse of ceramic tiles during the production process is avoided. It is also operational by a single person, solving the problem of difficult movement of the slope adjustment pad with heavy weight.
Smart Images
Figure CN222768236U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of production tooling for an integral bathroom chassis production line, and in particular to a height-adjustable slope support block. Background Art
[0002] The production process of the overall bathroom chassis: lay the ceramic tile glaze face down on the slope adjustment pad, place the aluminum profile frame around the ceramic tile to form a cavity with the ceramic tile as the bottom and surrounded by the frame on all sides, use sealing strips to firmly stick the brick seams and the places where the bricks contact the frame, inject polyurethane glue into the cavity, cover it with a calcium silicate board and flatten it with a press, the polyurethane glue foams freely in the cavity to fill the entire cavity, and after curing, the glue bonds the ceramic tile, profile frame and calcium silicate board into one, and then the whole is flipped over and demolded to form a component with the ceramic tile glaze face facing up, which has waterproof and load-bearing functions.
[0003] Since the bathroom chassis has a floor drain, the tiles must have a water flow slope to direct the water to the floor drain. In actual production, the tiles are laid on the tooling structure, which requires the tooling structure to have a slope, so it is called a slope adjustment pad.
[0004] The current technical pictures are as attached Figure 1 , attached Figure 1 The solution is to use an aluminum profile to extrude a pad 1, which is positioned by male and female grooves and connected into a whole with a W-shaped splicing piece. A nut 3 is welded on the pad and a screw hole is drilled. The headless adjustment screw 2 is screwed into the nut and the height is adjusted to achieve different heights to adjust the tooling pad to the required slope.
[0005] Since aluminum profiles are extruded from molds, all fits require assembly clearance. The single-sided clearance of the male and female grooves in the above solution is 0.2mm, and the clearance of the Wang-shaped splicing parts is 0.2-0.25mm. Such a gap is due to the direct contact between the upper surface of the connection between the two pads and the glaze of the tile. If it is not flat, it will cause the tile to break or collapse during production. To achieve such a gap, the aluminum profile extrusion must be ultra-high precision, so the pad processing cycle and pad cost of this solution are very high at this stage, and the extrusion production cannot extrude threads, and the nut needs to be welded in the groove, resulting in excessively high production costs. Utility Model Content
[0006] In order to reduce the production cost of the slope support block, the present application provides a slope support block with adjustable height.
[0007] The application provides a height-adjustable slope support block adopts the following technical solution:
[0008] A height-adjustable slope support block comprises a plurality of slope support block bodies placed under a tooling plate, a splicing piece for connecting two adjacent slope support blocks is provided between the two adjacent slope support blocks, the slope support block body comprises an angle plate, a support plate and a plurality of adjusting screws, the angle plate is detachably connected to the angle plate, the adjusting screw thread is arranged along the edge of the support plate, the adjusting screw thread is connected to the support plate and the rod of the adjusting screw passes through the support plate and abuts against the tooling plate.
[0009] By adopting the above technical solution, the adjustment screw can be turned to the required height using an electric hex wrench to complete the adjustment of the first slope support block, the second slope support block is moved close to the first, and the positions of the two slope support blocks are fixed using splicing parts (fixed in the horizontal and vertical planes, movable in the up and down directions). Then, the height of the second block is adjusted according to the method of adjusting the height of the first block, and a ruler is used to lean against the angle surface. After the ruler is fully pressed, it is adjusted into place to complete the height adjustment of the second slope support block. The height adjustment of all slope support blocks can be completed in this way.
[0010] Since the slope support block of this structure is composed of an angle plate, a support plate and an adjusting screw as an integrated structure, the slope support blocks are connected by I-shaped connectors and can move up and down, which greatly reduces the high requirements for production costs and technology due to fitting tolerance problems. All components except standard parts can be made of conventional materials, which can solve the problem of unstable dimensions in mold production, thereby greatly reducing production costs.
[0011] Optionally, the splicing piece is configured as an I-shaped piece, a connecting groove is provided on the support plate opposite to the I-shaped piece, and an end portion of the I-shaped piece is spliced in the connecting groove.
[0012] By adopting the above technical solution, the two support plates can be connected by an I-shaped piece.
[0013] Optionally, the support plate is made of aluminum, and the angle plate is made of nylon.
[0014] By adopting the above technical solution, the structure is made of nylon plates and aluminum plates. The maximum weight of a single slope support block is 8.5 kg, which is convenient for one person to pick up. This solves the problem that it is difficult for one person to pick up the block, requiring two people to work at the same time, and the slope adjustment pad is very heavy after being connected into a whole, requiring four people to lift it, and it is also difficult to move.
[0015] Optionally, the slope support blocks are set to four specifications: 400mm*400mm, 200mm*200mm, 100mm*100mm, and 50mm*50mm.
[0016] By adopting the above technical solution, the structure has only four specifications, which is equivalent to four standard products, which is convenient for inventory records and solves the problem of too many types of products in the warehouse, which makes inventory difficult.
[0017] Optionally, a fixing bolt is threadedly connected to the angle plate, a rod of the fixing bolt is threadedly connected to the support plate, and the angle plate is detachably connected to the support plate via the fixing bolt.
[0018] By adopting the above technical solution, the fixing bolt can be rotated to make the rod of the fixing bolt fall off the supporting plate, thereby realizing the removal of the angle plate from the supporting plate.
[0019] In summary, the present application includes at least one of the following beneficial technical effects:
[0020] 1. The overall slope adjustment pad is changed from a strip to a square, and the overall connection and fixation is changed to a plane fixed and movable structure up and down. The weight of a single structure is lower than the slope adjustment pad, which is convenient for manual handling and operation;
[0021] 2. Optimized product categories from multiple sizes to only four sizes, making inventory management easier;
[0022] 3. Optimize aluminum profile extrusion products into batch machined parts products, and the production tolerance can be controlled more accurately. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the background technology of this application;
[0024] Figure 2 It is a schematic diagram of the overall structure of an embodiment of the present application;
[0025] Figure 3 It is a structural schematic diagram of the slope support block body of an embodiment of the present application.
[0026] In the figure, 1. pad; 2. headless adjusting screw; 3. nut; 4. tooling plate; 5. slope support block body; 51. angle plate; 52. support plate; 521. connecting groove; 53. adjusting screw; 6. splicing piece; 7. fixing bolt. DETAILED DESCRIPTION
[0027] The following is combined with Figure 2 -Attached Figure 3 , further details of this application are given.
[0028] The embodiment of the present application is: a slope support block with adjustable height, referring to Figure 2 , including a plurality of slope support block bodies spliced together and placed under the tooling plate.
[0029] The support block body includes an angle plate, a support plate and a plurality of adjustment screws. The support plate is arranged in a rectangular parallelepiped shape, the adjustment screw threads are arranged along the edge of the support plate and the adjustment screw threads are connected to the four corners of the support plate, and the rod of the adjustment screw passes through the support plate and abuts against the tooling plate. There are rounded corner marks at the four corners of the support plate. The angle plate in this embodiment has a water flow slope. The rounded corner mark is the highest point of the slope. The support plate is arranged in an aluminum material, and the angle plate is arranged in a nylon material.
[0030] By turning the adjusting screw, the adjusting screw threadedly connected to the support plate can be moved on the support plate, thereby changing the distance between the support plate and the tooling plate, and thus a single support block can achieve the function of adjusting the height and having its own water flow slope.
[0031] The angle plate is threadedly connected with a fixing bolt, the rod of the fixing bolt passes through the angle plate and is threadedly connected to the support plate, and the fixing bolt is threadedly connected to the angle plate. The angle plate is detachably connected to the support plate through the fixing bolt.
[0032] Therefore, by rotating the fixing bolt, the rod of the fixing bolt can be dropped off the supporting plate, thereby achieving the removal of the angle plate from the supporting plate.
[0033] A splicing piece is provided between two adjacent slope support blocks for connecting the two. In this embodiment, the splicing piece is set as an I-shaped piece. A connecting groove is provided on the support plate opposite to the I-shaped piece, and the end of the I-shaped piece is spliced in the connecting groove. The slope support blocks are spliced by the I-shaped piece and can move up and down.
[0034] Reference Figure 3 In this embodiment, the slope support blocks include four specifications: 400mm*400mm, 200mm*200mm, 100mm*100mm, and 50mm*50mm.
[0035] The implementation principle of the embodiment of the present application is: prepare the slope support blocks according to the calculated number marked on the drawing and place the slope support blocks according to the arrangement on the drawing, and fix the placed slope support blocks in position using I-shaped connectors.
[0036] Starting from the reference angle of the flow tooling plate, use an electric wrench to adjust the first slope support block to the height marked on the drawing, and start adjusting from the reference angle outwards. Use a ruler to check whether the upper surfaces of the two slope support blocks are on the same plane. If they are on the same plane, it means that they have been adjusted in place. After all the slope support blocks are adjusted in place, the slope adjustment process is completed.
[0037] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A height-adjustable slope support block, characterized in that: The invention comprises a plurality of slope support block bodies (5) arranged below a tooling plate (4), a splicing piece (6) for connecting two adjacent slope support blocks being provided between the two, the slope support block bodies (5) comprising an angle plate (51), a support plate (52) and a plurality of adjustment screws (53), the angle plate (51) being detachably connected to the angle plate (51), the adjustment screws (53) being threadedly arranged along the edge of the support plate (52), the adjustment screws (53) being threadedly connected to the support plate (52) and the rod of the adjustment screws (53) passing through the support plate (52) and abutting against the tooling plate (4).
2. The height-adjustable slope support block according to claim 1, characterized in that: The splicing piece (6) is configured as an I-shaped piece, a connecting groove (521) is provided on the supporting plate (52) facing the I-shaped piece, and the end of the I-shaped piece is spliced in the connecting groove (521).
3. The height-adjustable slope support block according to claim 1, characterized in that: The support plate (52) is made of aluminum.
4. The height-adjustable slope support block according to claim 1, characterized in that: The angle plate (51) is made of nylon.
5. The height-adjustable slope support block according to claim 1, characterized in that: The slope support blocks are set to four specifications: 400mm*400mm, 200mm*200mm, 100mm*100mm, and 50mm*50mm.
6. The height-adjustable slope support block according to claim 1, characterized in that: A fixing bolt (7) is threadedly connected to the angle plate (51), a rod portion of the fixing bolt (7) is threadedly connected to the support plate (52), and the angle plate (51) is detachably connected to the support plate (52) via the fixing bolt (7).