Protective device for prism processing

By designing a protective device for prism processing, the problem of waste chips scattering and low accuracy of hole punching during prism punching is solved, and the effect of improving safety and accuracy is achieved.

CN222768560UActive Publication Date: 2025-04-18NANYANG CHENGCHENG PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202420726871.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-04-18
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

The existing prism punching devices lack protection mechanisms, which lead to waste chips scattering, poor safety, and inability to fix the prism, resulting in low hole punching accuracy.

Method used

A protective device for prism processing is designed, including hydraulic rods, support columns, support plates, protective mechanisms and clamping mechanisms. The protective mechanism drives the support plate and the fixed column down through the hydraulic rod, and uses the cooperation of the spring and the limit block to fix the prism and prevent waste chips from flying.

Benefits of technology

Effectively prevent the waste chips from scattering during prism punching, improve the safety of the working environment, and improve the accuracy of the hole punching through fixed prisms.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a protection device for prism processing, which belongs to the technical field of prism processing and comprises a workbench, a hydraulic rod arranged on one side of the upper surface of the workbench, a supporting column arranged at the output end of the hydraulic rod, a supporting plate arranged on one side of the supporting column, and a telescopic push rod arranged in the center of the upper surface of the supporting plate. A perforating machine body is arranged at the output end of the telescopic push rod, a protection mechanism is arranged on the lower surface of the supporting plate and comprises four fixing columns evenly arranged on the lower surface of the supporting plate, the ends of the fixing columns are connected with driving columns, driving cavities are formed in the driving columns, springs are arranged on the lower portions in the driving cavities, and limiting blocks are slidably arranged in the driving cavities. The bottom of the fixing column penetrates through the through groove and is fixed to the upper surface of the limiting block, and a protection plate is arranged on one side of the outer surface of the driving column. According to the utility model, protection can be carried out in the punching process, scraps are prevented from scattering, the safety is high, the prism can be fixed, and the punching accuracy is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of prism processing, in particular to a protective device used for prism processing. Background Art

[0002] A prism is a transparent object surrounded by two intersecting but non-parallel planes, used to split or disperse light beams. A prism is a polyhedron made of transparent material, which is widely used in optical instruments. Prisms can be divided into several types according to their properties and uses. The shape of a prism is changed by drilling and polishing, but the existing prism punching device does not have a protective mechanism, and is unable to block the waste generated when the prism is punched, causing the waste to fly into the eyes of the staff, resulting in poor safety. In addition, the punching position cannot be fixed during punching, which may cause the prism position to shift and the punching accuracy to be poor. Utility Model Content

[0003] In view of this, the utility model provides a protective device for prism processing, which can provide protection during the punching process to prevent waste chips from flying, has high safety, can fix the prism, and has high punching accuracy.

[0004] In order to solve the above technical problems, the utility model provides a protective device for prism processing, comprising a workbench, a hydraulic rod is arranged on one side of the upper surface of the workbench, a supporting column is arranged on the output end of the hydraulic rod, a supporting plate is arranged on one side of the supporting column, a telescopic push rod is arranged at the center of the upper surface of the supporting plate, a punching machine body is arranged at the output end of the telescopic push rod, and a protective mechanism is arranged on the lower surface of the supporting plate, the protective mechanism comprises four fixed columns evenly arranged on the lower surface of the supporting plate, a driving column is connected to the end of the fixed column, a driving cavity is provided inside the driving column, a spring is provided at the bottom of the driving cavity, and a limiting block is slidably arranged in the driving cavity, the lower surface of the limiting block is fixed to the upper end of the spring, a through groove is provided on the upper surface of the driving column, and the cross-sectional area of ​​the limiting block is larger than the cross-sectional area of ​​the through groove, the bottom of the fixed column passes through the through groove and is fixed on the upper surface of the limiting block, a protective plate is arranged on one side of the outer surface of the driving column, and a protective plate for adjusting different sizes is provided at the center of the workbench. The clamping mechanism is used to fix a small prism. When the staff needs to punch a hole in the prism, the prism is placed in the clamping mechanism for clamping and fixing, and then the hydraulic rod is started, so that the output end of the hydraulic rod drives the supporting column and the supporting plate to descend, and the supporting plate drives the fixing column and the driving column to descend until the bottom of the driving column contacts the upper surface of the prism, and the supporting plate continues to descend. At this time, the driving column remains stationary, and the fixing column drives the limit block to continue to descend, so that the fixing column enters the driving cavity, and at the same time the limit block compresses the spring. When the punching machine body follows the support plate and descends to a suitable position, the hydraulic rod is closed, and the rebound force of the spring causes the bottom of the driving column to press down the prism, thereby squeezing and fixing the prism, improving the stability of the punching process and the punching accuracy, and then the telescopic push rod is started, and the telescopic push rod drives the punching machine body to descend, so that the punching machine punches holes in the prism. The waste chips generated when the prism is punched are blocked by the protective plate to prevent the waste chips from flying around, and the safety is high.

[0005] A transparent observation window is provided on the surface of the protective plate, and the staff can observe the drilling situation through the transparent observation window during the drilling process.

[0006] The clamping mechanism includes a connecting frame arranged at the center of the lower surface of the workbench, two movable columns are slidably arranged on both sides of the connecting frame, a handle is arranged on one side of the connecting frame, an end of the handle passes through the outer wall of the connecting frame, and a driving rod is arranged on the end of the handle, threaded surfaces are arranged on both sides of the driving rod, and the thread directions of the two threaded surfaces are opposite, threaded through holes are provided at the lower ends of the two movable columns, and the threaded through holes of the two movable columns are respectively threadedly connected to the threaded surfaces on both sides of the driving rod, a movable groove is provided on the upper surface of the workbench and corresponding to the position of the movable column, and the movable groove extends to the inside of the connecting frame, the upper end of the movable column passes through the movable groove and extends to the upper surface of the workbench, and a splint is provided at the upper end of the movable column. The staff places the prism on the upper surface of the workbench and then turns the handle, and the handle drives the driving rod to rotate. When the driving rod rotates, the threaded through holes of the two movable columns are respectively threadedly connected to the threaded surfaces on both sides of the driving rod, and the thread directions of the two threaded surfaces are opposite, so that when the driving rod rotates, the two movable columns are driven to approach each other, so that the movable column drives the splint to approach each other, and then the splint can clamp and fix prisms of different sizes, which not only further improves the stability of the punching process, but also improves the applicability.

[0007] A groove is provided on one side of the clamping plate, and the groove improves the limiting effect on the prism and improves the clamping stability.

[0008] A rubber pad is provided at the bottom of the driving column, and an anti-skid thread is provided on the surface of the rubber pad. The rubber pad and the anti-skid thread can prevent damage to the prism while increasing friction to prevent the prism position from shifting.

[0009] A collecting mechanism for collecting prism waste is provided on one side of the upper surface of the workbench, and the collecting mechanism includes a collecting box arranged on one side of the lower surface of the workbench, an exhaust fan is provided on the upper surface of the collecting box, and a conveying pipe is provided at the output end of the exhaust fan. When the drilling is completed, the hydraulic rod is started to raise the protective plate and the driving column, and the fan is started to transfer the waste into the collection box through the conveying pipe for collection, thereby improving the cleanliness of the working environment.

[0010] Connecting plates are provided on both sides of the support plate, guide blocks are fixed at the ends of the connecting plates, a through hole is opened in the center of the guide block, a guide rod is arranged through the through hole in the center of the guide block, the lower end of the guide rod is fixed on the upper surface of the workbench, the cross section of the through hole in the center of the guide block is matched with the cross section of the guide rod, and the guide rod and the guide block cooperate with each other to make the descending process of the support plate more stable.

[0011] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:

[0012] 1. When the utility model is used, when the staff needs to punch a hole in the prism, the prism is placed in the clamping mechanism for clamping and fixing, and then the hydraulic rod is started, so that the output end of the hydraulic rod drives the supporting column and the supporting plate to descend, and the supporting plate drives the fixing column and the driving column to descend until the bottom of the driving column contacts the upper surface of the prism, and the supporting plate continues to descend. At this time, the driving column remains stationary, and the fixing column drives the limit block to continue to descend, so that the fixing column enters the driving cavity, and at the same time the limit block compresses the spring. When the punching machine body follows the support plate and descends to a suitable position, the hydraulic rod is closed, and the rebound force of the spring causes the bottom of the driving column to press down the prism, thereby squeezing and fixing the prism, improving the stability of the punching process and the punching accuracy, and then the telescopic push rod is started, and the telescopic push rod drives the punching machine body to descend, so that the punching machine punches holes in the prism. The waste chips generated when the prism is punched are blocked by the protective plate to prevent the waste chips from flying around, and the safety is high.

[0013] 2. When the utility model is used, the staff places the prism on the upper surface of the workbench, and then turns the handle, and the handle drives the driving rod to rotate. When the driving rod rotates, the threaded through holes of the two movable columns are respectively threadedly connected to the threaded surfaces on both sides of the driving rod, and the thread directions of the two threaded surfaces are opposite, so that when the driving rod rotates, the two movable columns are driven to approach each other, so that the movable columns drive the clamping plates to approach each other, and then the clamping plates can clamp and fix prisms of different sizes, which not only further improves the stability of the punching process, but also improves the applicability.

[0014] 3. When the utility model is used, the rubber pad and the anti-skid thread can prevent damage to the prism and increase the friction to prevent the prism from shifting.

[0015] 4. When the utility model is used, after the drilling is completed, the hydraulic rod is started to raise the protective plate and the driving column, and the fan is started to transmit the waste chips through the conveying pipe into the collection box for collection, thereby improving the cleanliness of the working environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0017] Figure 2 This is a front sectional view of the interior of the protective mechanism of the utility model;

[0018] Figure 3 This is a cross-sectional view of the internal structure of the protection mechanism of the utility model;

[0019] Figure 4 It is an enlarged schematic side view of the collecting mechanism of the utility model.

[0020] Explanation of the reference numerals in the accompanying drawings: 100, workbench; 101, hydraulic rod; 102, support column; 103, support plate; 200, telescopic push rod; 201, punch body; 300, protection mechanism; 301, fixed column; 302, limit block; 303, drive column; 304, drive chamber; 305, spring; 306, protection plate; 307, transparent observation window; 400, clamping mechanism; 401, connecting frame; 402, handle; 403, drive rod; 404, movable column; 405, splint; 500, connecting plate; 501, guide block; 502, guide rod; 600, collecting box; 601, vacuum pump; 602, conveying pipe. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended drawings of the embodiment of the utility model. Figure 1-4 , the technical scheme of the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.

[0022] According to one embodiment of the utility model, Figure 1 , Figure 2 and Figure 3As shown: This embodiment provides a protective device for prism processing, including a workbench 100, a hydraulic rod 101 is arranged on one side of the upper surface of the workbench 100, a support column 102 is arranged at the output end of the hydraulic rod 101, a support plate 103 is arranged on one side of the support column 102, a telescopic push rod 200 is arranged at the center of the upper surface of the support plate 103, a punch body 201 is arranged at the output end of the telescopic push rod 200, a protective mechanism 300 is arranged on the lower surface of the support plate 103, and the protective mechanism 300 includes four fixed columns 301 evenly arranged on the lower surface of the support plate 103, and the end of the fixed column 301 is connected to a driving column 303, and a driving column 303 is provided inside The driving column 303 has a cavity 304, a spring 305 is arranged at the bottom of the driving cavity 304, and a limit block 302 is slidably arranged in the driving cavity 304, the lower surface of the limit block 302 is fixed to the upper end of the spring 305, a through groove is arranged on the upper surface of the driving column 303, and the cross-sectional area of ​​the limit block 302 is larger than the cross-sectional area of ​​the through groove, the bottom of the fixed column 301 passes through the through groove and is fixed to the upper surface of the limit block 302, and a protective plate 306 is arranged on one side of the outer surface of the driving column 303, and a clamping mechanism 400 for fixing prisms of different sizes is arranged at the center of the workbench 100. When the staff needs to punch a hole in the prism, the prism is placed in the clamping mechanism 400 for clamping and fixing. Then, the hydraulic rod 101 is started, so that the output end of the hydraulic rod 101 drives the support column 102 and the support plate 103 to descend, and the support plate 103 drives the fixed column 301 and the driving column 303 to descend until the bottom of the driving column 303 contacts the upper surface of the prism, and the support plate 103 continues to descend. At this time, the driving column 303 remains stationary, and the fixed column 301 drives the limit block 302 to continue to descend, so that the fixed column 301 enters the driving cavity 304. At the same time, the limit block 302 compresses the spring 305. When the punch body 201 follows the support plate 103 to descend to a suitable position, the hydraulic rod 101 is closed, and the rebound force of the spring 305 causes the bottom of the driving column 303 to press down the prism, thereby The extrusion fixation improves the stability of the punching process and the punching accuracy. Then the telescopic push rod 200 is started, and the telescopic push rod 200 drives the punching machine body 201 to descend, so that the punching machine punches holes in the prism. The waste generated when the prism is punched is blocked by the protective plate 306 to prevent the waste from flying around, which is highly safe. The surface of the protective plate 306 is provided with a transparent observation window 307. During the punching process, the staff can observe the punching situation through the transparent observation window 307. The bottom of the driving column 303 is provided with a rubber pad, and the surface of the rubber pad is provided with an anti-skid thread. The rubber pad and the anti-skid thread can prevent damage to the prism while increasing the friction force to prevent the prism position from shifting.Connecting plates 500 are arranged on both sides of the support plate 103, and guide blocks 501 are fixed at the ends of the connecting plates 500. A through hole is opened in the center of the guide block 501, and a guide rod 502 is arranged through the through hole in the center of the guide block 501. The lower end of the guide rod 502 is fixed to the upper surface of the workbench 100. The cross section of the through hole in the center of the guide block 501 is adapted to the cross section of the guide rod 502. The guide rod 502 and the guide block 501 cooperate with each other to make the descending process of the support plate 103 more stable.

[0023] According to another embodiment of the present invention, Figure 1 and Figure 2 As shown, the clamping mechanism 400 includes a connecting frame 401 arranged at the center of the lower surface of the workbench 100, two movable columns 404 are slidably arranged on both sides of the connecting frame 401, a handle 402 is arranged on one side of the connecting frame 401, the end of the handle 402 passes through the outer wall of the connecting frame 401, and a driving rod 403 is arranged on the end of the handle 402, threaded surfaces are arranged on both sides of the driving rod 403, and the thread directions of the two threaded surfaces are opposite, threaded through holes are arranged at the lower ends of the two movable columns 404, and the threaded through holes of the two movable columns 404 are respectively threadedly connected to the threaded surfaces on both sides of the driving rod 403, a movable groove is arranged on the upper surface of the workbench 100 and corresponding to the position of the movable column 404, and the movable groove extends to the inside of the connecting frame 401, and the upper end of the movable column 404 passes through the movable groove and extends The movable column 404 extends to the upper surface of the workbench 100. A clamping plate 405 is arranged on the upper end of the movable column 404. The staff puts the prism on the upper surface of the workbench 100 and then turns the handle 402. The handle 402 drives the driving rod 403 to rotate. When the driving rod 403 rotates, the threaded through holes of the two movable columns 404 are respectively threadedly connected to the threaded surfaces on both sides of the driving rod 403, and the thread directions of the two threaded surfaces are opposite. When the driving rod 403 rotates, the two movable columns 404 are driven to approach each other, so that the movable column 404 drives the clamping plate 405 to approach each other, and then the clamping plate 405 can clamp and fix prisms of different sizes, which not only further improves the stability of the punching process, but also improves the applicability; a groove is provided on one side of the clamping plate 405, and the groove improves the limiting effect on the prism and improves the clamping stability;

[0024] In another embodiment of the present invention, Figure 1 and Figure 4 As shown, a collecting mechanism for collecting prism waste is provided on one side of the upper surface of the workbench 100, and the collecting mechanism includes a collecting box 600 provided on one side of the lower surface of the workbench 100, and an air extractor 601 is provided on the upper surface of the collecting box 600, and a conveying pipe 602 is provided at the output end of the air extractor 601. When the drilling is completed, the hydraulic rod 101 is started to raise the protective plate 306 and the driving column 303, and the fan is started to transfer the waste into the collecting box 600 through the conveying pipe 602 for collection, thereby improving the cleanliness of the working environment;

[0025] The use of this utility model:

[0026] The staff puts the prism on the upper surface of the workbench 100, and then turns the handle 402, which drives the driving rod 403 to rotate, so that the driving rod 403 drives the two movable columns 404 to move closer to each other, so that the movable columns 404 drive the clamping plates 405 to move closer to each other to clamp the prism, and then starts the hydraulic rod 101, so that the output end of the hydraulic rod 101 drives the supporting column 102 and the supporting plate 103 to descend, and the supporting plate 103 drives the fixed column 301 and the driving column 303 to descend until the bottom of the driving column 303 contacts the upper surface of the prism, and the supporting plate 103 continues to descend. At this time, the driving column 303 is stationary, and the fixed column 301 is driven The movable limit block 302 continues to descend, allowing the fixed column 301 to enter the driving chamber 304. At the same time, the limit block 302 compresses the spring 305. When the punching machine body 201 follows the support plate 103 and descends to a suitable position, the hydraulic rod 101 is closed. The rebound force of the spring 305 causes the bottom of the driving column 303 to press down the prism, thereby squeezing and fixing the prism, improving the stability of the punching process and the punching accuracy. Subsequently, the telescopic push rod 200 is started, and the telescopic push rod 200 drives the punching machine body 201 to descend, allowing the punching machine to punch holes in the prism. The waste chips generated when the prism is punched are blocked by the protective plate 306 to prevent the waste chips from flying around, thereby having high safety.

[0027] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A protective device for prism processing, comprising a workbench (100), a hydraulic rod (101) is arranged on one side of the upper surface of the workbench (100), a support column (102) is arranged at the output end of the hydraulic rod (101), a support plate (103) is arranged on one side of the support column (102), a telescopic push rod (200) is arranged at the center of the upper surface of the support plate (103), and a punch body (201) is arranged at the output end of the telescopic push rod (200), characterized in that: The lower surface of the support plate (103) is provided with a protection mechanism (300), the protection mechanism (300) comprises four fixed columns (301) evenly arranged on the lower surface of the support plate (103), the ends of the fixed columns (301) are connected to driving columns (303), a driving cavity (304) is provided inside the driving column (303), a spring (305) is provided at the lower part of the driving cavity (304), and a limit block (302) is slidably provided in the driving cavity (304), the limit block ( The lower surface of the driving column (302) is fixed to the upper end of the spring (305), a through groove is provided on the upper surface of the driving column (303), and the cross-sectional area of ​​the limit block (302) is larger than the cross-sectional area of ​​the through groove, the bottom of the fixing column (301) passes through the through groove and is fixed to the upper surface of the limit block (302), a protective plate (306) is provided on one side of the outer surface of the driving column (303), and a clamping mechanism (400) for fixing prisms of different sizes is provided at the center of the workbench (100).

2. A protective device for prism processing as claimed in claim 1, characterized in that: A transparent observation window (307) is provided on the surface of the protection plate (306).

3. A protective device for prism processing as claimed in claim 1, characterized in that: The clamping mechanism (400) comprises a connection frame (401) arranged at the center of the lower surface of the workbench (100), two movable columns (404) are slidably arranged on both sides of the connection frame (401), a handle (402) is arranged on one side of the connection frame (401), the end of the handle (402) passes through the outer wall of the connection frame (401), and a driving rod (403) is arranged at the end of the handle (402), and both sides of the driving rod (403) are provided with threaded surfaces, and the thread directions of the two threaded surfaces are opposite , threaded through holes are provided at the lower ends of the two movable columns (404), and the threaded through holes of the two movable columns (404) are respectively threadedly connected to the threaded surfaces on both sides of the driving rod (403), and a movable groove is provided on the upper surface of the workbench (100) corresponding to the position of the movable column (404), and the movable groove extends to the inside of the connecting frame (401), and the upper end of the movable column (404) passes through the movable groove and extends to the upper surface of the workbench (100), and a clamping plate (405) is provided at the upper end of the movable column (404).

4. A protective device for prism processing as claimed in claim 3, characterized in that: A groove is formed on one side of the clamping plate (405).

5. A protective device for prism processing as claimed in claim 1, characterized in that: A rubber pad is arranged at the bottom of the driving column (303), and an anti-slip thread is arranged on the surface of the rubber pad.

6. A protective device for prism processing as claimed in claim 1, characterized in that: A collecting mechanism for collecting prism waste is provided on one side of the upper surface of the workbench (100), the collecting mechanism comprising a collecting box (600) provided on one side of the lower surface of the workbench (100), an exhaust fan (601) is provided on the upper surface of the collecting box (600), and a conveying pipe (602) is provided at the output end of the exhaust fan (601).

7. A protective device for prism processing as claimed in claim 1, characterized in that: Connecting plates (500) are arranged on both sides of the support plate (103), guide blocks (501) are fixed at the ends of the connecting plates (500), a through hole is opened at the center of the guide block (501), a guide rod (502) is arranged through the through hole at the center of the guide block (501), and the lower end of the guide rod (502) is fixed to the upper surface of the workbench (100).