Leveling structure of gypsum board
By designing a gypsum board leveling structure containing leveling and removal mechanisms, the problem of impurities leaving printing during gypsum board processing in the prior art is solved, and the gypsum board processing effect with higher quality and aesthetics is achieved.
Patent Information
- Application Number
- CN202420379608.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The existing gypsum board leveling mechanism is prone to leaving granular impurities pit marks during processing, affecting the quality and aesthetics of the gypsum board.
A gypsum board leveling structure is designed, including an outer frame, a fixing frame, a leveling mechanism and a removal mechanism. The leveling mechanism drives the gypsum board to move through the motor drive roller and the transmission sprocket, and levels it by scraping the plate. The cleaning mechanism removes impurities on the surface of the gypsum board through the cooperation of a sponge wipe and a vacuum pump.
It effectively avoids pit marks in the leveling process of granular impurities, improves the quality and aesthetics of gypsum board, and simplifies the impurity treatment process.
Smart Images

Figure CN222768691U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gypsum board processing, in particular to a gypsum board leveling structure. Background Art
[0002] Gypsum board is a building material made of building gypsum as the main raw material. During the processing of gypsum board, protective paper will be laid on both sides of the slurry, and then it will solidify into shape. However, the gypsum board slurry will fluctuate when solidifying, which will cause the edges of the board to be more prone to warping, bulges, and grooves. The warped edges of the gypsum board need to be flattened through a leveling structure to ensure the quality of the gypsum board.
[0003] The existing leveling mechanism rolls the rolling pressure roller on the surface of the gypsum board to flatten the surface paper of the gypsum board, avoid the phenomenon of bulge and warping, and improve the quality of the decorative board.
[0004] In actual use of the prior art, since granular impurities are easily attached to the surface of the gypsum board during processing, the impurities are squeezed and moved downward during leveling, easily leaving pits on the surface of the gypsum board, affecting the quality and appearance of the gypsum board. Therefore, a leveling structure for the gypsum board is proposed. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the problems existing in the prior art, the utility model provides a gypsum board leveling structure.
[0007] (II) Technical solution
[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: a leveling structure of a gypsum board, comprising an outer frame and a fixing frame, a leveling rod and a U-shaped plate, the fixing frame is fixedly connected to the upper surface of the outer frame, a leveling mechanism is arranged in the inner cavity of the outer frame, and a cleaning mechanism is arranged on the outer surface of the leveling mechanism; the leveling mechanism comprises a motor fixedly connected to one side of the outer frame, a driving roller is inserted in the inner cavity of the outer frame, one end of the driving roller is fixedly connected to a transmission sprocket, a transmission chain is sleeved on the outer surface of the transmission sprocket, an electric push rod is fixedly connected to the lower surface of the fixing frame, and a scraping plate is fixedly connected to the lower surface of the U-shaped plate; the cleaning mechanism comprises a connecting plate fixedly connected to one side of the U-shaped plate, a multi-head connecting pipe is fixedly connected to the inner cavity of the connecting plate, suction nozzles are connected to the outer surfaces of the multi-head connecting pipes, a sponge is fixedly connected to the lower surface of the connecting plate, the upper end of the multi-head connecting pipe is connected to a dust suction pump through a hose, and the dust suction pump is connected to a collection box through an outlet pipe.
[0009] As a preferred solution of the leveling structure of the gypsum board of the utility model, four supporting legs are fixedly connected to the lower surface of the outer frame, and rubber pads are fixedly connected to the lower ends of the supporting legs.
[0010] As a preferred solution of the leveling structure of the gypsum board of the utility model, the output shaft end of the motor passes through the outer frame and is fixedly connected to the driving roller, and the end of the driving roller away from the transmission sprocket is movably connected to the outer frame through the bearing seat.
[0011] As a preferred solution of the leveling structure of the gypsum board of the utility model, the outer surface of the hose is movably connected to the inner cavity of the fixing frame, and the lower surface of the dust suction pump is fixedly connected to the lower surface of the fixing frame.
[0012] As a preferred solution of the leveling structure of the gypsum board of the utility model, one side of the collection box is fixedly connected to the fixing frame, and the hose is a spring hose.
[0013] As a preferred solution of the leveling structure of the gypsum board of the utility model, the lower surface of the scraping plate is semicircular.
[0014] (III) Beneficial effects
[0015] The utility model provides a gypsum board leveling structure, which has the following beneficial effects:
[0016] 1. Before scraping the gypsum board, use a sponge to wipe off the granular impurities attached to the surface of the gypsum board and accumulate them on one side of the sponge. Then start the vacuum pump to suck away the accumulated impurities through the cooperation of the hose, multi-head connecting pipe and suction nozzle and collect them in a collection box to facilitate unified processing by the operator, so as to avoid the granular impurities being squeezed and moved downward during leveling, leaving pits on the surface of the gypsum board, affecting the quality and appearance of the gypsum board.
[0017] 2. Start the motor to drive the roller to rotate, and through the cooperation of the transmission sprocket and the transmission chain, drive other drive rollers to rotate at the same time, drive the gypsum board to move forward automatically, and the gypsum board is automatically leveled by the leveling roller and the scraper during the movement. The operator starts the electric push rod to drive the leveling roller and the scraper to flexibly adjust the height of the leveling roller and the scraper to level gypsum boards of different sizes, thereby improving the flexibility of the device during testing. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 It is a schematic diagram of the overall structure of the utility model from a side view;
[0021] Figure 3 This is a half-section schematic diagram of the internal structure of the utility model;
[0022] Figure 4 This utility model Figure 3 -A is an enlarged schematic diagram of the structure.
[0023] In the figure, 1, outer frame; 101, supporting leg; 102, fixing frame; 2, leveling mechanism; 201, driving roller; 202, motor; 203, driving sprocket; 204, driving chain; 205, electric push rod; 206, U-shaped plate; 207, leveling roller; 208, scraping plate; 3, cleaning mechanism; 301, connecting plate; 302, multi-head connecting pipe; 303, suction nozzle; 304, sponge; 305, hose; 306, dust pump; 307, collecting box; 308, outlet pipe. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0025] Example 1
[0026] Reference Figure 1 , Figure 2 and Figure 3 , which is the first embodiment of the utility model, and provides a gypsum board leveling structure, including an outer frame 1 and a fixing frame 102, a leveling rod 207 and a U-shaped plate 206, wherein the fixing frame 102 is fixedly connected to the upper surface of the outer frame 1, a leveling mechanism 2 is provided in the inner cavity of the outer frame 1, and a cleaning mechanism 3 is provided on the outer surface of the leveling mechanism 2;
[0027] The leveling mechanism 2 includes a motor 202 fixedly connected to one side of the outer frame 1, a driving roller 201 is inserted into the inner cavity of the outer frame 1, one end of the driving roller 201 is fixedly connected to a transmission sprocket 203, a transmission chain 204 is sleeved on the outer surface of the transmission sprocket 203, an electric push rod 205 is fixedly connected to the lower surface of the fixed frame 102, and a scraping plate 208 is fixedly connected to the lower surface of the U-shaped plate 206;
[0028] Specifically, four supporting legs 101 are fixedly connected to the lower surface of the outer frame 1, and rubber pads are fixedly connected to the lower ends of the supporting legs 101. The output shaft end of the motor 202 passes through the outer frame 1 and is fixedly connected to the driving roller 201. The end of the driving roller 201 away from the transmission sprocket 203 is movably connected to the outer frame 1 through the bearing seat, and the lower surface of the scraper plate 208 is semicircular.
[0029] Furthermore, the operator places the entire device at a designated location for gypsum board processing and leveling, and then places the gypsum board to be leveled on the driving roller 201. At this time, the motor 202 is started to drive one driving roller 201 to rotate. At this time, the cooperation of the transmission sprocket 203 and the transmission chain 204 drives the other driving rollers 201 to rotate at the same time, driving the gypsum board to move forward automatically. Then the electric push rod 205 is started to drive the leveling roller 207 and the scraping plate 208 to move downward and abut against the upper surface of the gypsum board. At this time, the gypsum board is automatically leveled by the leveling roller 207 and the scraping plate 208 during the movement. The operator can flexibly adjust the height of the leveling roller 207 and the scraping plate 208 to level gypsum boards of different sizes, thereby improving the flexibility of the device during testing.
[0030] Example 2
[0031] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 , which is the second embodiment of the utility model, and this embodiment is based on the previous embodiment,
[0032] The cleaning mechanism 3 includes a connecting plate 301 fixedly connected to one side of the U-shaped plate 206, wherein the inner cavity of the connecting plate 301 is fixedly connected to a multi-head connecting pipe 302, wherein the outer surfaces of the multi-head connecting pipe 302 are all connected to suction nozzles 303, wherein the lower surface of the connecting plate 301 is fixedly connected to a sponge 304, wherein the upper end of the multi-head connecting pipe 302 is connected to a dust suction pump 306 through a hose 305, and the dust suction pump 306 is connected to a collection box 307 through an outlet pipe 308;
[0033] Specifically, the outer surface of the hose 305 is movably connected to the inner cavity of the fixing frame 102, the lower surface of the dust suction pump 306 is fixedly connected to the lower surface of the fixing frame 102, one side of the collection box 307 is fixedly connected to the fixing frame 102, and the hose 305 is a spring hose.
[0034] Furthermore, before the gypsum board is scraped and leveled, the granular impurities attached to the surface of the gypsum board will be wiped clean by the sponge 304 and accumulated on one side of the sponge. At this time, the vacuum pump 306 is started to suck away the accumulated impurities through the cooperation of the hose 305, the multi-head connecting pipe 302 and the suction nozzle 303 and collect them uniformly through the collection box 307, so as to facilitate the unified processing by the operator and avoid the granular impurities being squeezed and moved downward during leveling to leave pits on the surface of the gypsum board, affecting the quality and appearance of the gypsum board.
[0035] Working principle: During the use of the device, the operator places the device as a whole at the designated location for gypsum board processing and leveling, and then places the gypsum board to be leveled on the driving roller 201. At this time, the motor 202 is started to drive one driving roller 201 to rotate. At this time, the cooperation of the transmission sprocket 203 and the transmission chain 204 drives the other driving rollers 201 to rotate at the same time, driving the gypsum board to move forward automatically, and then the electric push rod 205 is started to drive the leveling roller 207 and the scraping plate 208 to move downward and abut against the upper surface of the gypsum board. At this time, the gypsum board is automatically leveled by the leveling roller 207 and the scraping plate 208 during the movement, and the operator The operator can flexibly adjust the height of the leveling roller 207 and the scraping plate 208 to level gypsum boards of different sizes, thereby improving the flexibility of the device test. Before the gypsum board is leveled, the granular impurities attached to the surface of the gypsum board will be wiped clean by the sponge 304 and accumulated on one side of the sponge. At this time, the vacuum pump 306 is started to suck away the wiped and accumulated impurities through the cooperation of the hose 305, the multi-head connecting pipe 302 and the suction nozzle 303, and collect them uniformly through the collection box 307, so as to facilitate the unified processing by the operator and avoid the granular impurities being squeezed and moved downward during leveling to leave pits on the surface of the gypsum board, which affects the quality and appearance of the gypsum board.
[0036] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.
Claims
1. A gypsum board leveling structure, comprising an outer frame (1), a fixing frame (102), a leveling rod (207) and a U-shaped plate (206), wherein the fixing frame (102) is fixedly connected to the upper surface of the outer frame (1), and characterized in that: The inner cavity of the outer frame (1) is provided with a leveling mechanism (2), and the outer surface of the leveling mechanism (2) is provided with a cleaning mechanism (3); The leveling mechanism (2) comprises a motor (202) fixedly connected to one side of the outer frame (1); a driving roller (201) is inserted into the inner cavity of the outer frame (1); one end of the driving roller (201) is fixedly connected to a transmission sprocket (203); a transmission chain (204) is sleeved on the outer surface of the transmission sprocket (203); an electric push rod (205) is fixedly connected to the lower surface of the fixed frame (102); and a scraping plate (208) is fixedly connected to the lower surface of the U-shaped plate (206); The cleaning mechanism (3) comprises a connecting plate (301) fixedly connected to one side of the U-shaped plate (206); a multi-connecting tube (302) is fixedly connected to the inner cavity of the connecting plate (301); suction nozzles (303) are connected to the outer surfaces of the multi-connecting tubes (302); a sponge (304) is fixedly connected to the lower surface of the connecting plate (301); the upper end of the multi-connecting tube (302) is connected to a dust pump (306) via a hose (305); and the dust pump (306) is connected to a collection box (307) via an outlet pipe (308).
2. A gypsum board leveling structure according to claim 1, characterized in that: Four supporting legs (101) are fixedly connected to the lower surface of the outer frame (1), and rubber pads are fixedly connected to the lower ends of the supporting legs (101).
3. A gypsum board leveling structure according to claim 1, characterized in that: The output shaft end of the motor (202) passes through the outer frame (1) and is fixedly connected to the driving roller (201); the end of the driving roller (201) away from the transmission sprocket (203) is movably connected to the outer frame (1) through the cooperation of a bearing seat.
4. A gypsum board leveling structure according to claim 1, characterized in that: The outer surface of the hose (305) is movably connected to the inner cavity of the fixing frame (102), and the lower surface of the dust suction pump (306) is fixedly connected to the lower surface of the fixing frame (102).
5. The gypsum board leveling structure according to claim 1, characterized in that: One side of the collection box (307) is fixedly connected to the fixing frame (102), and the hose (305) is a spring hose.
6. A gypsum board leveling structure according to claim 1, characterized in that: The lower surface of the scraping plate (208) is semicircular.