Aerated block cutting device

Abstract

The utility model discloses an aerated block cutting device, and relates to the technical field of aerated block production. Comprising a bottom plate, a scraping assembly and a first filter screen; a fixedly-connected dust collecting box is installed at the top of the bottom plate, a fixedly-connected cutting box is installed at the top of the dust collecting box, and discharging grooves are formed in the left side and the right side of the bottom of the cutting box and the left side and the right side of the top of the dust collecting box. According to the aerated block cutting device, by arranging the drainage fan, suction force can be generated to suck dust generated by cutting in an inner cavity of the cutting box into an inner cavity of the dust collecting box to be collected; a screw rod drives a screw sleeve to horizontally move under the action of threads, the screw sleeve drives a scraper to horizontally move, waste chips generated by cutting are pushed to discharging grooves in the two sides, the waste chips enter an inner cavity of a dust collection box through the discharging grooves and fall to the top of a first filter screen, and the waste chips can be cleaned and collected. And a working site can be effectively kept clean and tidy, the burden and cost of cleaning work are reduced, and the safety of an operation environment is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of aerated block production, in particular to an aerated block cutting device. Background Art

[0002] The production of aerated blocks is a complex process involving multiple steps, multiple raw materials and equipment. It mainly uses siliceous materials (such as sand, fly ash and silicon-containing tailings, etc.) and calcareous materials (such as lime and cement) as the main raw materials, and adds gasifiers (such as aluminum powder). Through the process steps of batching, mixing, pouring, pre-curing, cutting, autoclaving and finished product processing, it is made into lightweight and porous silicate products. During the production process, the raw material ratio, process parameters and equipment operation must be strictly controlled to ensure that the quality and performance of the aerated blocks meet the standard requirements. At the same time, with the advancement of technology, the production of aerated blocks is also constantly innovating and optimizing to meet the market demand for high-performance and environmentally friendly building materials.

[0003] The existing aerated block cutting device is not ideal in its treatment of dust and waste during use. During the cutting operation, the generation of a large amount of dust and waste is often difficult to be effectively controlled, resulting in the work site being covered with thick dust. This dust-filled situation not only seriously pollutes the working environment, but also poses great health risks to operators, such as an increased incidence of respiratory diseases, but also affects the accuracy of operations due to reduced visibility, thereby indirectly reducing production efficiency. What is more serious is that if the long-term accumulated dust and waste are not cleaned up in time, they will adhere to various components of the equipment, which will not only affect the normal operation of the equipment, but also may aggravate the wear of the equipment, resulting in a shortened equipment life, thereby increasing the company's maintenance costs. At the same time, the waste generated by cutting is scattered on the top of the workbench, which not only causes a dirty environment, increases the difficulty and cost of cleaning work, but also the waste may pose a threat to the safety of the operator.

[0004] Therefore, a gas block cutting device is proposed. Utility Model Content

[0005] In view of this, the utility model provides an aerated block cutting device to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.

[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0007] An aerated block cutting device, comprising:

[0008] A bottom plate, a dust box fixedly connected is installed on the top of the bottom plate, a cutting box fixedly connected is installed on the top of the dust box, a material discharge chute is provided on the left and right sides of the bottom of the cutting box and the left and right sides of the top of the dust box, guide blocks inclined at the top of the left and right sides of the inner cavity of the dust box are installed, and a drainage fan fixedly connected is installed on the bottom of the right side of the inner cavity of the dust box;

[0009] A scraper assembly, the scraper assembly is located on the back side of the cutting box, the scraper assembly includes a fixed box, the fixed box is fixedly connected to the bottom of the back side of the cutting box, the inner cavity of the fixed box is equipped with a movably connected screw, the surface of the screw is equipped with a threaded screw sleeve, the front surface of the screw sleeve is equipped with a fixedly connected connecting rod, the front side of the connecting rod is equipped with a fixedly connected mounting seat, the inner cavity of the mounting seat is equipped with a clamped movable plate, and the bottom of the movable plate is equipped with a scraper for scraping waste chips;

[0010] The first filter screen has fixedly connected clamping blocks installed on both left and right sides of the first filter screen.

[0011] Furthermore, a slide groove is provided at the bottom of the inner wall of the fixing box, a fixedly connected sliding block is installed at the bottom of the screw sleeve, and the bottom of the sliding block is slidably connected to the inner cavity of the slide groove.

[0012] Furthermore, a servo motor for driving the screw to rotate is installed on the left side of the fixing box, and the output end of the servo motor is fixedly connected to the left side of the screw.

[0013] Furthermore, a through slot is formed on the bottom of the back side of the cutting box and the front surface of the fixing box, and the front side of the connecting rod passes through the inner cavity of the through slot and extends into the inner cavity of the cutting box.

[0014] Furthermore, a first fixedly connected socket is installed on the inner side of the bottom of the guide block, the block is clamped in the inner cavity of the first socket, the first filter is located at the middle end of the bottom of the guide block, and a heat dissipation net is embedded on the right side of the cutting box.

[0015] Furthermore, a second fixedly connected holder is installed on the left side of the bottom of the inner cavity of the dust box, the number of the second holder is two, and the inner cavity of the second holder is clamped with a second filter, the left side of the dust box is connected to a dust suction pipe, the end of the dust suction pipe away from the dust box passes through the left side of the inner cavity of the cutting box, and the end of the dust suction pipe away from the dust box is connected to a trumpet pipe, and the output end of the exhaust fan passes through the right side of the dust box.

[0016] Furthermore, both left and right sides of the back side of the inner wall of the cutting box are installed with fixedly connected electric push rods, and the output end of the electric push rod is installed with a fixedly connected clamping plate, and the inner side of the clamping plate is bonded with an anti-slip pad.

[0017] Furthermore, a fixedly connected cylinder is installed on the top of the cutting box, and the output end of the cylinder passes through the top of the inner cavity of the cutting box. A fixedly connected fixing frame is installed on the output end of the cylinder, and a cutting mechanism for cutting the aerated blocks is installed on the inner side of the fixing frame. The front and back sides of the top of the inner side of the fixing frame are both installed with snap-on cleaning sponges, and the inner side of the cleaning sponge is in contact with the outer side of the cutting mechanism.

[0018] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:

[0019] 1. The utility model can block dust and waste chips by arranging a cutting box, avoid adverse effects on the surrounding working environment, and by arranging a drainage fan, it can generate suction to suck the dust generated by cutting in the inner cavity of the cutting box into the inner cavity of the dust collecting box through the horn pipe and the dust suction pipe for collection, which can significantly reduce particulate matter in the air, protect the health of operators, and reduce the probability of respiratory diseases; the screw sleeve is driven by the action of the thread during the rotation of the screw rod to move horizontally, and the screw sleeve drives the scraper to move horizontally through the connecting rod, which can push the waste chips generated by cutting to the discharge troughs on both sides, and the waste chips enter the inner cavity of the dust collecting box through the discharge trough and fall to the top of the first filter screen, so that the waste chips can be cleaned and collected, avoiding wear of the equipment by the waste chips, and extending the service life of the equipment. Through the cooperation of the above-mentioned structure, it can effectively keep the work site clean and tidy, reduce the burden and cost of cleaning work, and at the same time improve the safety of the operating environment.

[0020] 2. The utility model can disassemble the movable plate and the scraper for cleaning or replacement by providing a mounting seat, and can disassemble and assemble the first filter by providing a first holder and a block, so as to facilitate the collection of waste debris accumulated on the top of the first filter, and can disassemble and clean or replace the second filter by providing a second holder, so as to avoid clogging of the filter holes of the second filter by dust, and can limit the aeration block during the cutting process by providing an electric push rod and a clamping plate, so as to avoid displacement and deviation in the cutting, and can clean the cutting mechanism during its rotation by providing a cleaning sponge, so as to ensure the performance of the cutting mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the utility model in a first perspective in a cutaway state;

[0023] Figure 3 It is a schematic diagram of the structure of the utility model from a second viewing angle in a cutaway state;

[0024] Figure 4It is a schematic cross-sectional structure diagram of the scraper assembly of the utility model in a back view.

[0025] 1. Base plate; 2. Dust box; 3. Cutting box; 4. Scraper assembly; 401. Fixed box; 402. Servo motor; 403. Screw; 404. Screw sleeve; 405. Connecting rod; 406. Mounting seat; 407. Movable plate; 408. Scraper; 409. Slide; 410. Slider; 5. Heat dissipation net; 6. Cylinder; 7. Fixed frame; 8. Cutting mechanism; 9. Cleaning sponge; 10. Feed chute; 11. Guide block; 12. First holder; 13. First filter; 14. Block; 15. Drainage fan; 16. Dust pipe; 17. Speaker pipe; 18. Second holder; 19. Second filter; 20. Electric push rod; 21. Clamp plate; 22. Anti-skid pad; 23. Through groove. DETAILED DESCRIPTION

[0026] The technical solution of the utility model is further described below through the accompanying drawings and embodiments.

[0027] like Figure 1-4 As shown, an embodiment of the utility model provides an aerated block cutting device, including a base plate 1, a scraper assembly 4 and a first filter screen 13, the left and right sides of the back side of the inner wall of the cutting box 3 are both installed with fixedly connected electric push rods 20, the output end of the electric push rod 20 is installed with a fixedly connected splint 21, the inner side of the splint 21 is bonded with an anti-skid pad 22, the top of the cutting box 3 is installed with a fixedly connected cylinder 6, the output end of the cylinder 6 passes through the top of the inner cavity of the cutting box 3, the output end of the cylinder 6 is installed with a fixedly connected fixing frame 7, the inner side of the fixing frame 7 is installed with a cutting mechanism 8 for cutting the aerated block, the front side and the back side of the inner top of the fixing frame 7 are both installed with a clamped cleaning sponge 9, the inner side of the cleaning sponge 9 is in contact with the outer side of the cutting mechanism 8.

[0028] according to Figure 2 and Figure 3As shown, in one embodiment, a dust collecting box 2 is fixedly installed on the top of the bottom plate 1, a cutting box 3 is fixedly installed on the top of the dust collecting box 2, a material discharge chute 10 is provided on the left and right sides of the bottom of the cutting box 3 and the left and right sides of the top of the dust collecting box 2, an inclined guide block 11 is installed on the top of the left and right sides of the inner cavity of the dust collecting box 2, a fixedly connected drainage fan 15 is installed on the bottom of the right side of the inner cavity of the dust collecting box 2, a fixedly connected clamping block 14 is installed on the left and right sides of the first filter screen 13, a fixedly connected first clamping seat 12 is installed on the inner side of the bottom of the guide block 11, and the clamping block 14 is clamped In the inner cavity of the first holder 12, the first filter 13 is located at the middle end of the bottom of the guide block 11, the right side of the cutting box 3 is inlaid with a heat dissipation net 5, and a fixedly connected second holder 18 is installed on the left side of the bottom of the inner cavity of the dust box 2. The number of the second holders 18 is two, and the inner cavity of the second holder 18 is clamped with a second filter 19. The left side of the dust box 2 is connected to a dust suction pipe 16, and the end of the dust suction pipe 16 away from the dust box 2 passes through the left side of the inner cavity of the cutting box 3, and the end of the dust suction pipe 16 away from the dust box 2 is connected to a trumpet pipe 17, and the output end of the exhaust fan 15 passes through the right side of the dust box 2.

[0029] In this embodiment, by setting up a cutting box 3, dust and waste chips can be blocked to avoid adverse effects on the surrounding working environment. By setting up a drainage fan 15, suction can be generated to suck the dust generated by cutting in the inner cavity of the cutting box 3 into the inner cavity of the dust collecting box 2 through the bell tube 17 and the dust suction pipe 16 for collection, which can significantly reduce particulate matter in the air, protect the health of operators, and reduce the probability of respiratory diseases. By setting up a first holder 12 and a block 14, the first filter 13 can be disassembled and assembled, and then the waste chips accumulated on the top of the first filter 13 can be collected conveniently. By setting up a second holder 18, the second filter 19 can be disassembled for cleaning or replacement to avoid dust clogging the filter holes of the second filter 19.

[0030] according to Figure 1 and Figure 4As shown, in one embodiment, the scraper assembly 4 is located on the back side of the cutting box 3, and the scraper assembly 4 includes a fixed box 401, which is fixedly connected to the bottom of the back side of the cutting box 3, and the inner cavity of the fixed box 401 is installed with a movably connected screw 403, and the surface of the screw 403 is installed with a threaded screw sleeve 404, and the front surface of the screw sleeve 404 is installed with a fixedly connected connecting rod 405, and the front side of the connecting rod 405 is installed with a fixedly connected mounting seat 406, and the inner cavity of the mounting seat 406 is installed with a clamped movable plate 407, and the bottom of the movable plate 407 is installed with a device for removing waste chips. A scraper 408 is used for scraping, a slide groove 409 is provided at the bottom of the inner wall of the fixed box 401, a slider 410 is fixedly installed at the bottom of the screw sleeve 404, and the bottom of the slider 410 is slidably connected to the inner cavity of the slide groove 409, a servo motor 402 for driving the screw 403 to rotate is installed on the left side of the fixed box 401, and the output end of the servo motor 402 is fixedly connected to the left side of the screw 403, a through groove 23 is provided at the bottom of the back side of the cutting box 3 and the front surface of the fixed box 401, and the front side of the connecting rod 405 passes through the inner cavity of the through groove 23 and extends into the inner cavity of the cutting box 3.

[0031] In this embodiment, the screw sleeve 404 is driven to move horizontally by utilizing the action of the thread during the rotation of the screw rod 403, and the screw sleeve 404 drives the scraper 408 to move horizontally through the connecting rod 405, so that the waste chips generated by cutting can be pushed to the discharge troughs 10 on both sides. The waste chips enter the inner cavity of the dust collecting box 2 through the discharge trough 10 and fall to the top of the first filter screen 13, so that the waste chips can be cleaned and collected to avoid wear and tear on the equipment and extend the service life of the equipment. By setting the mounting seat 406, the movable plate 407 and the scraper 408 can be disassembled for cleaning or replacement. By setting the slide groove 409 and the slider 410, the stability of the screw sleeve 404 during horizontal movement can be effectively improved.

[0032] When the utility model is working: first, the output end of the electric push rod 20 extends inward and drives the clamping plate 21 to move inward, so that the inner side of the anti-slip pad 22 contacts the outer side of the gas-filled block, and after fixing it, the output end of the cylinder 6 drives the cutting mechanism 8 to move downward, and the cutting mechanism 8 cuts it. During the cutting process, the input end of the drainage fan 15 generates suction, and the dust generated by cutting in the inner cavity of the cutting box 3 is sucked into the inner cavity of the dust collecting box 2 through the trumpet pipe 17 and the dust suction pipe 16, and the dust is retained and collected by the second filter screen 19, thereby reducing particulate matter in the air, protecting the health of the operator, and reducing the probability of respiratory diseases.

[0033] After the cutting is completed, the waste chips are located at the bottom of the inner cavity of the cutting box 3. At this time, the output end of the servo motor 402 drives the screw 403 to rotate. The screw 403 uses the effect of the thread to drive the screw sleeve 404 to move horizontally during the rotation process. The screw sleeve 404 drives the movable plate 407 to move horizontally through the connecting rod 405 and the mounting seat 406. The movable plate 407 drives the scraper 408 to move horizontally along the bottom of the inner cavity of the cutting box 3. The waste chips are pushed to the discharge troughs 10 on both sides. The waste chips enter the inner cavity of the dust collecting box 2 through the discharge trough 10 and fall to the top of the first filter 13. The waste chips can be cleaned and collected to avoid the waste chips causing wear to the equipment and extend the service life of the equipment.

[0034] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. An aerated block cutting device, characterized in that: include: A bottom plate (1), a dust collecting box (2) fixedly connected is installed on the top of the bottom plate (1), a cutting box (3) fixedly connected is installed on the top of the dust collecting box (2), a material discharge chute (10) is provided on the left and right sides of the bottom of the cutting box (3) and the left and right sides of the top of the dust collecting box (2), a guide block (11) arranged obliquely is installed on the top of the left and right sides of the inner cavity of the dust collecting box (2), and a drainage fan (15) fixedly connected is installed on the bottom of the right side of the inner cavity of the dust collecting box (2); A scraper assembly (4), the scraper assembly (4) is located on the back side of the cutting box (3), the scraper assembly (4) comprises a fixed box (401), the fixed box (401) is fixedly connected to the bottom of the back side of the cutting box (3), the inner cavity of the fixed box (401) is installed with a movably connected screw rod (403), the surface of the screw rod (403) is installed with a threaded screw sleeve (404), the front surface of the screw sleeve (404) is installed with a fixedly connected connecting rod (405), the front side of the connecting rod (405) is installed with a fixedly connected mounting seat (406), the inner cavity of the mounting seat (406) is installed with a clamped movable plate (407), and the bottom of the movable plate (407) is installed with a scraper (408) for scraping waste chips; A first filter screen (13), wherein fixedly connected clamping blocks (14) are installed on both left and right sides of the first filter screen (13).

2. The aerated block cutting device according to claim 1, characterized in that: A slide groove (409) is provided at the bottom of the inner wall of the fixing box (401), and a fixedly connected slider (410) is installed at the bottom of the screw sleeve (404), and the bottom of the slider (410) is slidably connected to the inner cavity of the slide groove (409).

3. The aerated block cutting device according to claim 1, characterized in that: A servo motor (402) for driving the screw rod (403) to rotate is installed on the left side of the fixing box (401), and the output end of the servo motor (402) is fixedly connected to the left side of the screw rod (403).

4. The aerated block cutting device according to claim 1, characterized in that: The bottom of the back side of the cutting box (3) and the front surface of the fixing box (401) are both provided with a through slot (23), and the front side of the connecting rod (405) passes through the inner cavity of the through slot (23) and extends into the inner cavity of the cutting box (3).

5. The aerated block cutting device according to claim 1, characterized in that: A first fixedly connected holder (12) is installed on the inner side of the bottom of the guide block (11); the holder (14) is engaged in the inner cavity of the first holder (12); the first filter screen (13) is located at the middle end of the bottom of the guide block (11); and a heat dissipation net (5) is embedded on the right side of the cutting box (3).

6. The aerated block cutting device according to claim 1, characterized in that: A second fixed holder (18) is installed on the left side of the bottom of the inner cavity of the dust box (2), the number of the second holder (18) is two, and the inner cavity of the second holder (18) is clamped with a second filter (19), the left side of the dust box (2) is connected to a dust suction pipe (16), the end of the dust suction pipe (16) away from the dust box (2) passes through the left side of the inner cavity of the cutting box (3), and the end of the dust suction pipe (16) away from the dust box (2) is connected to a trumpet pipe (17), and the output end of the exhaust fan (15) passes through the right side of the dust box (2).

7. The aerated block cutting device according to claim 1, characterized in that: The left and right sides of the back side of the inner wall of the cutting box (3) are both installed with fixedly connected electric push rods (20), and the output end of the electric push rod (20) is installed with a fixedly connected clamping plate (21), and the inner side of the clamping plate (21) is bonded with an anti-slip pad (22).

8. The aerated block cutting device according to claim 1, characterized in that: A fixedly connected cylinder (6) is installed on the top of the cutting box (3), and the output end of the cylinder (6) passes through the top of the inner cavity of the cutting box (3). A fixedly connected fixing frame (7) is installed on the output end of the cylinder (6), and a cutting mechanism (8) for cutting the aerated block is installed on the inner side of the fixing frame (7). A clamped cleaning sponge (9) is installed on the front side and the back side of the inner top of the fixing frame (7), and the inner side of the cleaning sponge (9) contacts the outer side of the cutting mechanism (8).

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