Novel roof foam glass plate processing equipment

By adopting a dust removal system and drum structure with a combination of air pump and bellows in the foam glass plate cutting machine, the problems of dust pollution and plate edge burrs during the cutting process are solved, efficient dust removal and rapid unloading are achieved, and production efficiency and safety are improved.

CN222768743UActive Publication Date: 2025-04-18LANZHOU JIAHENG ENERGY SAVING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420463224.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-04-18
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

The existing foam glass plate cutting machine will raise a large amount of dust during the cutting process, causing air pollution. There are sharp burrs on the edge of the cut plate, and workers are prone to injury during the unloading process. The prior art uses water spray to remove dust, but the dust removal efficiency is low, and the water will cause the plate surface to be wet, affecting subsequent processing.

Method used

The dust removal system is adopted that combines a pump and a bellows. The air inside the dust removal box is extracted through the air pump, and combined with the vacuum pipe and the dust removal net to efficiently capture the dust generated during cutting. The air flow passes through the bellows to form a high-speed air curtain to prevent dust from spilling out. At the same time, the roller structure is used for quick unloading of the plate, replacing the complex rotary vibration structure.

Benefits of technology

It significantly improves dust removal efficiency, avoids dust pollution and plate moisture problems, improves production efficiency and safety, and simplifies the equipment structure and makes use more convenient.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222768743U_ABST
    Figure CN222768743U_ABST
Patent Text Reader

Abstract

The utility model discloses novel roof foam glass plate processing equipment which comprises a workbench and a processing bin, and the processing bin is fixedly installed on the top face of the workbench. According to the utility model, when being cut, the foam glass plate is conveyed into the processing bin through the conveyor, the cutting mechanism in the processing bin cuts the foam glass plate, meanwhile, the air pump extracts air in the dust removal box, and the air in the processing bin is extracted through the dust suction pipe communicated with the dust removal box; dust and chippings generated during cutting enter the dust removal box along with suction airflow, after dust removal is conducted through the dust removal net, the airflow enters an air groove in the air box along the air conveying pipe and flows out at a high speed along the air outlet, high-speed airflow air curtains are formed at the two ends of the machining bin, the dust and chippings are prevented from overflowing out of the machining bin, and the dust removal efficiency is higher. Therefore, cleaning and dust removal are carried out under the condition that water is not used, the problem that the foam glass plate is moist due to water is avoided, meanwhile, later processing is facilitated, and production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cutting and processing of foam glass plates, in particular to a novel processing equipment for roof foam glass plates. Background Art

[0002] The full name of foam glass board is foam glass insulation board, which is an important component of the exterior wall insulation system. It is a new type of thermal insulation, flame retardant and sound-absorbing material. Foam glass insulation board is made of broken glass, which is melted at high temperature and processed into inorganic fiber by centrifugation. It has the advantages of light bulk density, small thermal conductivity, moisture impermeability, non-combustibility and no mildew and corrosion. It has high strength, is non-toxic, has stable physical and chemical properties, stable size and is easy to cut, so it is widely used.

[0003] After searching, it was found that the publication number is CN216682483U, and the name is a foam glass board cutting machine. The application proposes that with the continuous production of foam glass insulation boards, it is found that a large amount of dust will be raised at the discharge port of the cutter during the process of using the cutter to cut the foam glass insulation boards, causing air pollution. The discharge port of the existing cutter is not provided with a dust reduction mechanism. There are sharp burrs on the edge of the cut foam glass insulation board. The existing cutter has no mechanical unloading structure, and workers can only unload the materials while wearing gloves. There have been cases where workers' gloves were scratched and injured by the edge of the foam glass insulation board. By driving the water mist spraying structure to rotate and swing, dense water mist is formed at the discharge port of the cutter, which can effectively absorb dust. The power source of the driving water mist spraying structure is also used to drive the mechanical unloading structure at the same time, so that the mechanical unloading structure rotates and vibrates slightly to quickly discharge the cut foam glass board.

[0004] The existing technology has the following problems:

[0005] 1. This application uses water spraying for dust removal and reduction. Water spraying will cause the foam glass plate to become damp, affecting subsequent processing. At the same time, the dust captured by the water will also directly adhere to the surface of the foam glass plate, causing surface pollution and affecting cleanliness. At the same time, dust will also escape during cutting, and it is difficult for water spraying to completely capture the dust, resulting in low dust removal efficiency and affecting work efficiency.

[0006] 2. This application uses rotational vibration to accelerate the sliding of the plate. However, the rotational vibration structure is too complicated and the vibration transmission also affects the stability of the overall work. Further improvements can be made.

[0007] To this end, we proposed a new type of roofing foam glass board processing equipment to solve the above-mentioned drawbacks. Utility Model Content

[0008] The utility model aims to solve the shortcomings in the prior art and proposes a novel roofing foam glass board processing equipment.

[0009] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a novel roof foam glass board processing equipment, including a workbench and a processing warehouse, the top surface of the workbench is fixedly installed with the processing warehouse, and the top surface of the workbench is installed with a conveyor, and the conveyor extends to the inside of the processing warehouse, the inside of the processing warehouse is installed with a cutting mechanism, and the top surface of one end of the processing warehouse is provided with a slope, and the surface of the slope is provided with a mounting groove, the inside of the mounting groove is rotatably connected with a roller, the top surface of the processing warehouse is fixedly installed with a dust removal box, and the top surface of the dust removal box is fixedly installed with a roller ... An air suction pump is fixedly installed, and the air inlet end of the air suction pump is connected with the inside of the dust removal box through an air suction pipe. A perforated plate is fixedly installed inside the dust removal box below the air suction pipe, and a dust removal net is fixedly installed on the bottom of the perforated plate, and a dust suction pipe is connected to the bottom of the dust removal box, the dust suction pipe passes through the processing warehouse and extends to the inside of the processing warehouse, and a bellows is fixedly mounted on the top surface of the two ends of the processing warehouse, and an air trough is opened inside the bellows, and an air outlet is opened on the bottom surface of the wind trough through the bottom surface of the bellows, and the output end of the air suction pump is connected with the wind trough through an air supply pipe.

[0010] Preferably, a door is hinged on the front facade of the dust removal box, and the door is a sealed door.

[0011] Preferably, the length of the air outlet is not less than the width of the conveyor, and the width of the air outlet is not greater than 2 mm.

[0012] Preferably, a plurality of the rollers are arranged at equal intervals and are polished.

[0013] Preferably, the two ends of the drum are rotatably connected to the inner walls of the two ends of the mounting groove through a coaxial connection, and the drum shaft is coaxially arranged with the drum.

[0014] Preferably, a bell mouth is connected through the bottom surface of the dust suction pipe.

[0015] Preferably, two groups of the vacuum pumps are symmetrically arranged along the vertical center axis of the dust removal box.

[0016] Preferably, the vertical projection area of ​​the dust removal net is the same as the vertical projection area inside the dust removal box.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] (1) The utility model adopts an air pump and a bellows. When the foam glass plate is cut, it is transported by a conveyor into a processing chamber, and the cutting mechanism inside the processing chamber cuts the foam glass plate. At the same time, the air pump draws the air inside the dust removal box, and draws the air inside the processing chamber out through a dust suction pipe connected to the dust removal box. The dust and debris generated during cutting enter the dust removal box along the suction airflow, and after being dusted by the dust removal net, the airflow enters the wind slot inside the bellows along the air delivery pipe, and flows out at a high speed along the air outlet, forming a high-speed airflow curtain at both ends of the processing chamber, thereby preventing dust and debris from overflowing from the processing chamber, and achieving higher dust removal efficiency. Therefore, cleaning and dust removal can be performed without using water, thereby avoiding the problem of water causing moisture to the foam glass plate. At the same time, it is convenient for later processing and improves production efficiency.

[0019] (2) The utility model adopts a roller. One end of the workbench is a downward slope, and the roller is embedded in the slope surface. The cut foam glass plate rolls downward along the roller. The rolling friction is small, and the downward rolling is stable and fast, which is convenient for quick unloading. Compared with the rotating vibration structure, the structure is simpler and more convenient to use and produce. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings required to be used in the embodiments are briefly introduced below.

[0021] Figure 1 This is a schematic diagram of the external structure of a novel roof foam glass board processing equipment proposed by the utility model;

[0022] Figure 2 This is a schematic diagram of the end structure of the workbench proposed by the utility model;

[0023] Figure 3 This is a schematic diagram of the external structure of the bellows proposed by the utility model;

[0024] Figure 4 The utility model discloses an internal schematic diagram of a novel roofing foam glass panel processing device.

[0025] Legend:

[0026] 1. Workbench; 2. Conveyor; 3. Processing chamber; 4. Dust removal box; 5. Vacuum pump; 6. Air pipe; 7. Bellows; 8. Vacuum pipe; 9. Box door; 10. Mounting slot; 11. Roller; 12. Air outlet; 13. Air trough; 14. Orifice plate; 15. Dust removal net; 16. Dust suction pipe; 17. Bell mouth; 18. Cylinder shaft. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0028] Please refer to Figure 1-4 A novel roof foam glass plate processing equipment comprises a workbench 1 and a processing chamber 3, the processing chamber 3 is fixedly installed on the top surface of the workbench 1, and a conveyor 2 is installed on the top surface of the workbench 1, and the conveyor 2 extends to the inside of the processing chamber 3, a cutting mechanism is installed inside the processing chamber 3, and a slope is provided on the top surface of one end of the processing chamber 3, and a mounting groove 10 is provided on the surface of the slope, and a roller 11 is connected in a rolling manner inside the mounting groove 10, a dust removal box 4 is fixedly installed on the top surface of the processing chamber 3, and an air pump 5 is fixedly installed on the top surface of the dust removal box 4, and the air inlet end of the air pump 5 is connected to the processing chamber 3. The exhaust pipe 8 is connected with the inside of the dust removal box 4. A perforated plate 14 is fixedly installed inside the dust removal box 4 below the exhaust pipe 8, and a dust removal net 15 is fixedly installed on the bottom of the perforated plate 14. A dust suction pipe 16 is connected to the bottom of the dust removal box 4. The dust suction pipe 16 passes through the processing chamber 3 and extends to the inside of the processing chamber 3. A bellows 7 is fixedly mounted on the top surface of both ends of the processing chamber 3, and an air groove 13 is opened inside the bellows 7. An air outlet 12 is opened on the bottom of the bellows 7, and the output end of the exhaust pump 5 is connected with the wind groove 13 through the air supply pipe 6.

[0029] In this embodiment: the cutting mechanism is a common equipment structure in the field, which is not shown in detail in the figure. The roller 11 is higher than the top of the installation groove 10, which is convenient for contacting with the foam glass plate. When the foam glass plate is cut, it is transported by the conveyor 2 into the processing chamber 3. The cutting mechanism inside the processing chamber 3 cuts the foam glass plate. At the same time, the vacuum pump 5 extracts the air inside the dust removal box 4, and extracts the air inside the processing chamber 3 through the dust suction pipe 16 connected to the dust removal box 4. The dust and debris generated during cutting enter the dust removal box 4 along the suction airflow. After the dust is removed by the dust removal net 15, the airflow enters the wind box 7 along the air delivery pipe 6. In the groove 13, it flows out at a high speed along the air outlet 12, forming a high-speed airflow curtain at both ends of the processing chamber 3, preventing dust and debris from overflowing the processing chamber 3, and the dust removal efficiency is higher, so that cleaning and dust removal can be performed without using water, avoiding the problem of water causing moisture in the foam glass plate. At the same time, it is convenient for later processing and improves production efficiency. At the same time, one end of the workbench 1 is a downward slope, and a roller 11 is rolled and embedded in the slope surface. The cut foam glass plate rolls downward along the roller 11, and the rolling friction is small. The downward rolling is stable and fast, which is convenient for quick unloading. Compared with the rotating vibration structure, the structure is simpler, and it is more convenient to use and produce.

[0030] Specifically, a box door 9 is hinged on the front elevation of the dust removal box 4, and the box door 9 is a sealed door.

[0031] In this embodiment, the box door 9 is convenient for the staff to open and clean up the dust and debris.

[0032] Specifically, the length of the air outlet 12 is not less than the width of the conveyor 2, and the width of the air outlet 12 is not greater than 2 mm.

[0033] In this embodiment, the air outlet 12 is narrow, so as to accelerate the formation of a vertical air curtain when the air flows out.

[0034] Specifically, a plurality of rollers 11 are arranged at equal intervals, and the rollers 11 are polished.

[0035] In this embodiment, the surface of the roller 11 is smooth, which further reduces the friction resistance.

[0036] Specifically, two ends of the drum 11 are rotatably connected to the inner walls of two ends of the mounting groove 10 through a coaxial connection, and the drum shaft 18 is coaxially arranged with the drum 11 .

[0037] In this embodiment, the cylindrical shaft 18 is rotatably connected to the roller 11 via a bearing, and both ends of the cylindrical shaft 18 are fixedly connected to the inner wall of the mounting groove 10 .

[0038] Specifically, a bell mouth 17 is connected through the bottom surface of the dust suction pipe 16 .

[0039] In this embodiment, the bell mouth 17 expands the dust collection range and improves the dust collection efficiency.

[0040] Specifically, two groups of air pumps 5 are symmetrically arranged along the vertical center axis of the dust removal box 4 .

[0041] In this embodiment, the two groups of air pumps 5 work independently to avoid mutual influence.

[0042] Specifically, the vertical projection area of ​​the dust removal net 15 is the same as the vertical projection area inside the dust removal box 4 .

[0043] In this embodiment, the dust removal net 15 covers the perforated plate 14 to prevent dust and debris from flowing into the wind box 7 without being filtered.

[0044] Working principle: When the foam glass plate is cut, it is transported by the conveyor 2 into the processing chamber 3, and the cutting mechanism inside the processing chamber 3 cuts the foam glass plate. At the same time, the vacuum pump 5 extracts the air inside the dust removal box 4, and extracts the air inside the processing chamber 3 through the dust suction pipe 16 connected to the dust removal box 4. The dust and debris generated during cutting enter the dust removal box 4 along the suction airflow, and after being dusted by the dust removal net 15, the airflow enters the wind slot 13 inside the wind box 7 along the air delivery pipe 6, and flows out at high speed along the air outlet 12, forming a vacuum cleaner at both ends of the processing chamber 3. The high-speed airflow curtain prevents dust and debris from overflowing the processing chamber 3, and the dust removal efficiency is higher, so that cleaning and dust removal can be performed without using water, avoiding the problem of water causing moisture in the foam glass plate. At the same time, it is convenient for later processing and improves production efficiency. At the same time, one end of the workbench 1 is a downward slope, and a roller 11 is embedded in the slope surface. The cut foam glass plate rolls downward along the roller 11, and the rolling friction is small. The downward rolling is stable and fast, which is convenient for quick unloading. Compared with the rotating vibration structure, the structure is simpler, and it is more convenient to use and produce.

[0045] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.

Claims

1. A novel roofing foam glass board processing equipment, comprising a workbench (1) and a processing chamber (3), characterized in that: A processing chamber (3) is fixedly mounted on the top surface of the workbench (1), and a conveyor (2) is mounted on the top surface of the workbench (1), and the conveyor (2) extends into the interior of the processing chamber (3), a cutting mechanism is mounted inside the processing chamber (3), and a slope is provided on the top surface of one end of the processing chamber (3), and a mounting groove (10) is provided on the surface of the slope, a roller (11) is rollingly connected inside the mounting groove (10), a dust removal box (4) is fixedly mounted on the top surface of the processing chamber (3), and an air pump (5) is fixedly mounted on the top surface of the dust removal box (4), and an air inlet end of the air pump (5) is connected to the interior of the dust removal box (4) through an air extraction pipe (8). A perforated plate (14) is fixedly installed inside the dust removal box (4) below the exhaust pipe (8), and a dust removal net (15) is fixedly installed on the bottom surface of the perforated plate (14), and a dust suction pipe (16) is connected to the bottom surface of the dust removal box (4), and the dust suction pipe (16) passes through the processing chamber (3) and extends into the processing chamber (3), and a bellows (7) is fixedly mounted on the top surface of both ends of the processing chamber (3), and an air groove (13) is provided inside the bellows (7), and an air outlet (12) is provided on the bottom surface of the wind groove (13) passing through the bottom surface of the bellows (7), and the output end of the exhaust pump (5) is connected to the wind groove (13) through the air supply pipe (6).

2. A novel roofing foam glass board processing equipment according to claim 1, characterized in that: The front face of the dust removal box (4) is hinged with a box door (9), and the box door (9) is a sealed door.

3. A novel roofing foam glass board processing equipment according to claim 1, characterized in that: The length of the air outlet (12) is not less than the width of the conveyor (2), and the width of the air outlet (12) is not greater than 2 mm.

4. A novel roofing foam glass board processing equipment according to claim 1, characterized in that: A plurality of rollers (11) are arranged at equal intervals, and the rollers (11) are polished.

5. The novel roofing foam glass board processing equipment according to claim 1 is characterized in that: The two ends of the roller (11) are rotatably connected to the inner walls of the two ends of the installation groove (10) via a coaxial connection, and the cylinder shaft (18) and the roller (11) are coaxially arranged.

6. A novel roofing foam glass board processing equipment according to claim 1, characterized in that: The bottom surface of the dust suction pipe (16) is connected through a bell mouth (17).

7. The novel roofing foam glass board processing equipment according to claim 1 is characterized in that: The air suction pumps (5) are arranged in two groups symmetrically along the vertical center axis of the dust removal box (4).

8. The novel roofing foam glass board processing equipment according to claim 1 is characterized in that: The vertical projection area of ​​the dust removal net (15) is the same as the vertical projection area inside the dust removal box (4).

Citation Information

Patent Citations

  • Foam glass plate cutting machine

    CN216682483U