Section bar
By combining the thermoset inner layer profile with the thermoplastic outer cladding, the problems of low efficiency and high cost in the existing profile painting process are solved, cost reduction and production efficiency are achieved, and the inner layer profile is protected through the characteristics of the outer cladding layer.
Patent Information
- Application Number
- CN202421402741.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-19
AI Technical Summary
Existing thermoset profiles need to be painted when used outdoors to extend their life, but the paint process is inefficient, high cost and is unfavorable to the production environment.
The combination of thermoset inner layer profile and thermoplastic outer cladding is adopted to eliminate the spraying process, reduce costs and improve production efficiency.
The cost is reduced by at least 65%, the production efficiency is increased by 3-4 times, the outer cladding layer has ultraviolet resistance and low gap ratio to protect the inner layer profile, and it shrinks after cooling to form a combination.
Smart Images
Figure CN222769122U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of profiles, in particular to a profile. Background Art
[0002] Most of the existing thermosetting profiles are used outdoors, so they need to be sprayed on the surface, such as spraying paint, to extend their service life. This method has the following disadvantages:
[0003] Thermosetting profile spray painting process is long and inefficient, which increases the production cost of profiles. The spray painting process is as follows: grinding the surface release agent, removing surface dust, spraying primer, curing, spraying topcoat, curing, and finally obtaining the profile, which makes the processing cycle long and inefficient. In addition, spray painting requires a large production site with a lot of dust, which is not friendly to production personnel.
[0004] Therefore, how to provide a profile that can avoid the above-mentioned disadvantages has become a technical problem that technical personnel in this field urgently need to solve. Summary of the invention
[0005] In order to achieve the above purpose, the utility model provides a profile, and the specific technical solution is as follows:
[0006] A profile includes an inner profile which is thermosetting, and an outer covering layer which matches the overall outer shape of the inner profile and is thermoplastic, and covers the overall outer side of the inner profile.
[0007] Preferably, the inner layer profile is solidified by a reinforcement and a matrix, the reinforcement is at least one of glass fiber, carbon fiber, basalt, and Kevlar fiber, and the matrix is at least one of polyester, polyurethane, epoxy, phenolic, and dicyclopentadiene.
[0008] Preferably, the reinforcement comprises an inner layer, a continuous fiber reinforcement layer and an outer layer which are arranged in sequence from the inside to the outside, the inner layer is composed of one or more of glass fiber gingham cloth, warp knitted cloth, seam edge felt and composite felt, the continuous fiber reinforcement layer is made of glass fiber, and the outer layer is composed of one or more of glass fiber gingham cloth, warp knitted cloth, seam edge felt and composite felt.
[0009] Preferably, the outer coating layer comprises at least one of PVC, ASA, PMMA, PE, ABS, PC, and PET.
[0010] Preferably, the outer covering layer comprises a first outer layer and a second outer layer which are arranged in sequence from the inside to the outside, the first outer layer is made of PVC material, and the second outer layer is made of ASA material.
[0011] Preferably, the thickness of the outer coating layer is 0.1 to 30 mm.
[0012] Preferably, the outer surface of the outer covering layer is formed into a rolled concave-convex surface.
[0013] Preferably, the inner layer profile is a solid or hollow structure.
[0014] The profile provided by the utility model has the following technical effects:
[0015] Thermosetting materials exert their strength performance, and the outer coating layer is made of thermoplastic materials, which can save the spraying process; the cost is reduced by at least 65%, and the production efficiency is increased by 3-4 times. And the outer coating layer plays the advantages of strong UV resistance and low gap rate, protecting the inner profile from UV and water damage. The outer coating layer is outside the profile, and takes advantage of its own large shrinkage rate. After cooling, the two are combined into one by shrinkage to generate a specific profile.
[0016] Preferably, the inner layer is glass fiber seam felt, which aims to increase the strength of the profile in the 90° direction; the continuous fiber reinforcement layer is continuous glass fiber, which aims to increase the strength of the profile in the 0° direction; the outer layer is glass fiber edge banding felt, which aims to increase the strength of the profile in the 90° direction, so that the strength of the profile is optimized.
[0017] Preferably, the first outer layer is made of PVC material, which can enhance the connectivity between the inner profile and the outer covering layer; the second outer layer is made of ASA material, which can increase the UV resistance. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A structural schematic diagram of a specific implementation method provided by the utility model;
[0019] Figure 2 The present invention is a schematic structural diagram of another specific implementation method provided by the present invention.
[0020] Figure 1-2 The accompanying drawings are denoted as follows:
[0021] 1 inner layer, 2 continuous fiber reinforcement layer, 3 outer layer, 4 first outer layer, 5 second outer layer, 6 inner layer profile, 7 outer covering layer, 8 concave and convex surface. DETAILED DESCRIPTION
[0022] like Figure 1-2 As shown, Figure 1 A structural schematic diagram of a specific implementation method provided by the utility model; Figure 2 The present invention is a schematic structural diagram of another specific implementation method provided by the present invention.
[0023] A profile includes an inner layer profile 6 that is thermosetting, and an outer covering layer 7 that matches the overall outer shape of the inner layer profile 6 and is thermoplastic, wherein the outer covering layer 7 covers the overall outer side of the inner layer profile 6.
[0024] Thermosetting materials exert their strength performance, and the outer coating layer 7 is made of thermoplastic materials, which can save the spraying process; the cost is reduced by at least 65%, and the production efficiency is increased by 3-4 times. And the outer coating layer 7 plays the advantages of strong UV resistance and low gap rate, protecting the inner profile 6 from UV and water damage. The outer coating layer 7 is outside the profile, and uses its own large shrinkage rate. After cooling, the two are combined into one by shrinkage to generate a specific profile.
[0025] In a specific embodiment, the inner layer profile 6 is solidified by a reinforcement and a matrix, the reinforcement is at least one of glass fiber, carbon fiber, basalt, and Kevlar fiber, and the matrix is at least one of polyester, polyurethane, epoxy, phenolic, and dicyclopentadiene.
[0026] In this specific implementation, Figure 1 As shown, the reinforcement includes an inner layer 1, a continuous fiber reinforcement layer 2 and an outer layer 3 which are arranged in sequence from the inside to the outside, the inner layer 1 is composed of one or more of glass fiber gingham cloth, warp knitted cloth, seam edge felt, composite felt, the continuous fiber reinforcement layer 2 is made of glass fiber, and the outer layer 3 is composed of one or more of glass fiber gingham cloth, warp knitted cloth, seam edge felt, composite felt.
[0027] The inner layer 1 is glass fiber seam felt, which aims to increase the strength of the profile in the 90° direction; the continuous fiber reinforcement layer 2 is continuous glass fiber, which aims to increase the strength of the profile in the 0° direction; the outer layer 3 is glass fiber edge banding felt, which aims to increase the strength of the profile in the 90° direction, so that the strength of the profile reaches the best.
[0028] In a specific embodiment, the outer coating layer 7 includes at least one of PVC, ASA, PMMA, PE, ABS, PC, and PET.
[0029] In a specific implementation manner, Figure 1 As shown, the outer covering layer 7 includes a first outer layer 4 and a second outer layer 5 which are arranged in sequence from the inside to the outside. The first outer layer 4 is made of PVC material, and the second outer layer 5 is made of ASA material.
[0030] The first outer layer 4 is made of PVC material, which can enhance the connectivity between the inner profile 6 and the outer covering layer 7; the second outer layer 5 is made of ASA material, which can increase the anti-ultraviolet performance.
[0031] Wherein, the thickness of the outer coating layer 7 is 0.1-30 mm.
[0032] In a specific implementation manner, Figure 2 As shown, the outer surface of the outer covering layer 7 is formed into a rolled concave-convex surface 8. The matrix of the inner layer profile 6 is polyester resin and the reinforcing material is continuous glass fiber;
[0033] The matrix of the outer covering layer 7 is PE and the reinforcement is wood fiber.
[0034] In a specific implementation manner, the inner layer profile 6 is a solid or hollow structure.
Claims
1. A profile, characterized in that: The invention comprises an inner layer profile which is thermosetting, and an outer covering layer which matches the overall outer shape of the inner layer profile and is thermoplastic, and covers the overall outer side of the inner layer profile.
2. The profile according to claim 1, characterized in that The inner layer profile is solidified by a reinforcement and a matrix, the reinforcement is at least one of glass fiber, carbon fiber, basalt, and Kevlar fiber, and the matrix is at least one of polyester, polyurethane, epoxy, phenolic, and dicyclopentadiene.
3. The profile according to claim 2, characterized in that The reinforcement body includes an inner layer, a continuous fiber reinforcement layer and an outer layer arranged in sequence from the inside to the outside, the inner layer is composed of one or more of glass fiber woven cloth, warp knitted cloth, seam edge felt, composite felt, the continuous fiber reinforcement layer is made of glass fiber, and the outer layer is composed of one or more of glass fiber woven cloth, warp knitted cloth, seam edge felt, composite felt.
4. The profile according to claim 3, characterized in that The outer coating layer includes at least one of PVC, ASA, PMMA, PE, ABS, PC, and PET.
5. The profile according to claim 4, characterized in that The outer covering layer includes a first outer layer and a second outer layer which are arranged in sequence from the inside to the outside, the first outer layer is made of PVC material, and the second outer layer is made of ASA material.
6. The profile according to claim 4, characterized in that The thickness of the outer coating layer is 0.1 to 30 mm.
7. The profile according to claim 4, characterized in that The outer surface of the outer coating layer is formed into a rolled concavoconvex surface.
8. The profile according to claim 1, characterized in that The inner layer profile is a solid or hollow structure.