White carbon black small package stacking device

Abstract

The utility model discloses a white carbon black small package stacking device. The white carbon black small package stacking device comprises a white carbon black stock bin, an air closing machine, a vacuum packaging machine, a double-belt shaping conveyor, a positioning point, a stacking robot and an automatic lifting tray. An outlet of the white carbon black bin is connected with an air lock which is connected with an inlet of the vacuum packaging machine through a pipeline; a double-belt shaping conveyor is arranged at an outlet of the vacuum packaging machine and is directly communicated with the positioning point provided with the sensor device through a conveying belt; a fixed palletizing robot is arranged behind the positioning point, and a sensor device of the positioning point is connected with the palletizing robot through a signal line; and the automatic lifting tray is arranged beside the stacking robot. The whole stacking process is automatic, operation is efficient, package stacking is accurate and neat, operation is safe and environmentally friendly, efficient, stable and environmentally-friendly white carbon black small package stacking operation is achieved, and the problems that in the prior art, labor intensity is high, operation dust is large, the number of stacked packages is prone to error, and package stacking is not neat are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of precipitated white carbon black production devices, in particular to a white carbon black small package stacking device in a packaging and warehousing process in the production of precipitated white carbon black. Technical Background

[0002] Precipitated silica is a widely used fine inorganic chemical material, mainly used in rubber, silicone rubber, plastic, coating, ink, pesticide, papermaking, food, medicine, feed and other fields. The production process of precipitated silica is: precipitation reaction, aging, filtration, washing, pulping, drying, packaging and warehousing. There are various forms of precipitated silica packaging. The appropriate packaging method should be selected according to the product type and specification. While ensuring product quality, it is also necessary to pay attention to environmental protection, cost and other factors. For example, woven bags and kraft paper packaging bags are environmentally friendly packaging with cost advantages. The overall appearance is square, which is very suitable for stacking and storage. Small packages of silica are widely used, but the stacking and stacking operations of small packages of silica in existing packaging positions are all manually operated, which has problems such as high labor intensity, large operating dust, easy errors in the number of stacking packages, and uneven stacking packages. Summary of the invention

[0003] The utility model aims to provide a white carbon black small package palletizing device with the whole stacking process automated, efficient operation, accurate and neat stacking, safe and environmentally friendly operation, so as to realize efficient, stable and environmentally friendly white carbon black small package palletizing operation, and solve the problems existing in the prior art such as high labor intensity, large operation dust, easy error in the number of stacking packages, and uneven stacking packages.

[0004] To achieve the above purpose, the utility model white carbon black small package palletizing device includes a white carbon black silo 1, a fan 2, a vacuum packaging machine 3, a double-belt shaping conveyor 4, a positioning point 5, a palletizing robot 6 and an automatic lifting pallet 7; the outlet of the white carbon black silo 1 is connected to the fan 2, and the fan 2 is connected to the inlet of the vacuum packaging machine 3 through a pipeline; a double-belt shaping conveyor 4 is arranged at the outlet of the vacuum packaging machine 3, and the double-belt shaping conveyor 4 is directly connected to the positioning point 5 provided with a sensor device through a conveyor belt; a fixed palletizing robot 6 is arranged behind the positioning point 5, and the palletizing robot 6 is provided with an actuator, a PLC and a touch screen, and a signal line is connected between the sensor device of the positioning point 5 and the palletizing robot 6; the automatic lifting pallet 7 is arranged next to the palletizing robot 6, and is used to receive the small white carbon black packages grabbed by the palletizing robot 6.

[0005] The working principle of the above-mentioned positioning point is to obtain the position-related information of the small package of silica through the fixed-point positioning of the small package of silica, and convert it into accurate data that can be used for control and operation; the palletizing robot 6 can accurately grasp the small package of silica to achieve efficient and precise grasping operation.

[0006] The above-mentioned palletizing robot 6, whose model is ABB 660, is manufactured and supplied by Linyi Kaiyi Automation Equipment Co., Ltd. It is an existing industrial robot equipment that has been listed on the market and is a prior art. Its working principle includes the following steps:

[0007] Grabbing items: The palletizing robot 6 grabs the items to be palletized from the conveyor belt through a manipulator or other grabbing mechanism;

[0008] Positioning items: After grabbing an item, the robot will position it to ensure that the item can be accurately placed in the specified location;

[0009] Stacking items: The robot stacks items on a tray or other carrier according to certain rules and order;

[0010] Repetitive operations: The robot will continue to repeat the operations of grabbing, positioning and stacking items until the entire palletizing task is completed.

[0011] The working principle of the palletizing robot 6 may vary according to different palletizing methods and robot types. Common palletizing methods include single-layer palletizing, multi-layer palletizing, and array palletizing, and the palletizing methods of the above-mentioned robot are multi-layer palletizing and array palletizing.

[0012] The working principle of the above-mentioned automatic lifting pallet is to use air pressure support columns to automatically adjust the height of the pallet according to the weight of the small packages of silica placed on the pallet, so that the small packages of silica are always at a preset appropriate height, ensuring the accuracy of the robot's operation.

[0013] The palletizing workflow for small packages of white carbon black includes the following main steps:

[0014] Transportation of small packages of white carbon black: Small packages of white carbon black are transported to the positioning point 5 via a double-belt shaping conveyor 4.

[0015] Positioning point 5: After the small package of silica reaches positioning point 5, the sensor device will detect and locate the position, shape, size, etc. of the small package of silica to ensure that the small package of silica is in the correct grasping position.

[0016] Grabbing goods: Palletizing robot 6 can accurately grab small packages of white carbon black according to the characteristics and requirements of small packages of white carbon black.

[0017] Lifting and moving: After grabbing the small package of silica, the palletizing robot 6 lifts the small package of silica to an appropriate height and moves it to the automatic lifting pallet 7.

[0018] Stacking small packages of silica: According to the preset stacking mode and rules, the small packages of silica are accurately placed in the designated position to form a neat and stable stack shape.

[0019] Repeat the operation: After completing one stacking, repeat the above steps to continue grabbing and stacking small packages of silica until the entire stacking task is completed.

[0020] Task end: When all small packages of silica have been palletized, the small packages of silica will stop working and wait for the next task.

[0021] The utility model white carbon black small package stacking device has the following technical characteristics and beneficial effects:

[0022] (1) Automation technology: Through the automated control system, the palletizing device can be fully automatically controlled to improve production efficiency and reduce manual labor intensity.

[0023] (2) Pallet stacking technology: The palletizing robot is used to stack the packaged small packages of silica on the pallet according to the predetermined rules to form a neat and stable stack shape; the automatic lifting pallet has the function of automatically adjusting the stack height to meet the packaging requirements of different specifications.

[0024] (3) Robotic technology: Robotic arms are used to automatically palletize goods in pallets, improving the accuracy and stability of the palletizing process. In addition, the robot itself adopts a dust-proof and explosion-proof design, ensuring that the production process is dust-proof and explosion-proof, and the operation is safe and reliable.

[0025] (5) Adaptability to various specifications: Flexible design can meet various packaging specifications and palletizing requirements, adapting to the diverse needs of the market.

[0026] (6) Easy to operate and maintain: The equipment has a user-friendly operation interface, which allows operators to quickly get started and reduce training costs. At the same time, the equipment is easy to maintain, reducing maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 The utility model is a schematic diagram of the structure of a white carbon black small package stacking device.

[0028] Reference numerals: white carbon black silo 1, fan 2, vacuum packaging machine 3, double-belt shaping conveyor 4, positioning point 5, palletizing robot 6 and automatic lifting pallet 7. DETAILED DESCRIPTION

[0029] The specific implementation of the white carbon black small package stacking device of the utility model is further described in detail below with reference to the accompanying drawings.

[0030] Figure 1As shown, the utility model white carbon black small package palletizing device comprises a white carbon black silo 1, a fan shutoff fan 2, a vacuum packaging machine 3, a double-belt shaping conveyor 4, a positioning point 5, a palletizing robot 6 and an automatic lifting pallet 7; the outlet of the white carbon black silo 1 is connected to the fan shutoff fan 2, and the fan shutoff fan 2 is connected to the inlet of the vacuum packaging machine 3 through a pipeline; a double-belt shaping conveyor 4 is arranged at the outlet of the vacuum packaging machine 3, and the double-belt shaping conveyor 4 is directly connected to the positioning point 5 provided with a sensor device through a conveyor belt; a fixed palletizing robot 6 is arranged behind the positioning point 5, and the palletizing robot 6 is provided with an actuator, a PLC and a touch screen, and a signal line is connected between the sensor device of the positioning point 5 and the palletizing robot 6; the automatic lifting pallet 7 is arranged next to the palletizing robot 6, and is used to receive the white carbon black small packages grasped by the palletizing robot 6.

[0031] During operation, the white carbon black in the white carbon black silo 1 is continuously fed into the vacuum packaging machine 3 through the fan 2. The white carbon black is automatically packaged into small white carbon black packages of set weight in the vacuum packaging machine 3. The small white carbon black packages leave the vacuum packaging machine 3 and are sent to the double-belt shaping conveyor 4. The small white carbon black packages are compacted, shaped and conveyed in the double-belt shaping conveyor 4. The small white carbon black packages are finally sent to the positioning detection point 5. After the sensor device at the detection point 5 detects and locates the position, shape, size of the small white carbon black packages, the small white carbon black packages are The package is grabbed by the manipulator of the palletizing robot 6, and the robot will stack the small packages of white carbon black on the automatic lifting pallet 7 according to the predetermined rules. The automatic lifting pallet 7 uses its own lifting system to keep the working surface at a certain height during stacking, thereby completing an operation task; after completing one stacking, the palletizer repeats the above steps, continues to grab and stack the small packages of white carbon black on the automatic lifting pallet 7, until the set stacking height is reached; when the pallet completes the white carbon black stacking height, the forklift will transfer the white carbon black stack to the warehouse for storage.

[0032] The utility model of the white carbon black small package stacking device is a device that integrates automation, intelligence and environmental protection concepts. It is used in white carbon black packaging positions and can neatly and efficiently stack white carbon black small packages of different specifications on pallets. It realizes efficient, stable and environmentally friendly white carbon black small package stacking operations to meet modern production needs.

Claims

1. A stacking device for small packages of white carbon black, comprising a white carbon black silo (1), a fan (2), a vacuum packaging machine (3), and a double-belt shaping conveyor (4); the outlet of the white carbon black silo (1) is connected to the fan (2), and the fan (2) is connected to the inlet of the vacuum packaging machine (3) through a pipeline; a double-belt shaping conveyor (4) is arranged at the outlet of the vacuum packaging machine (3); the characteristics are: It also includes a positioning point (5), a palletizing robot (6) and an automatic lifting pallet (7); the double-belt shaping conveyor (4) is directly connected to the positioning point (5) provided with a sensor device through a conveyor belt; a fixed palletizing robot (6) is arranged behind the positioning point (5), the palletizing robot (6) is provided with an actuator, a PLC and a touch screen, and a signal line is connected between the sensor device of the positioning point (5) and the palletizing robot (6); the automatic lifting pallet (7) is arranged beside the palletizing robot (6) and is used to receive the small packages of white carbon black grabbed by the palletizing robot (6).

Images