Edge material outer protection mechanism for rubber roller

By designing a detachable washer body, the installation position of the washer on the rubber roller is facilitated by disassembly and assembled, which solves the problem of difficulty in adjusting the gasket position during the winding of the edge material, and realizes effective protection and convenient disassembly and assembly of the rubber roller.

CN222770335UActive Publication Date: 2025-04-18JIANGSU HORIZON NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421593539.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-04-18
Estimated Expiration
2034-07-08

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  • Figure CN222770335U_ABST
    Figure CN222770335U_ABST
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Abstract

The utility model relates to a rim charge outer protection mechanism for a rubber roller, and belongs to the technical field of rim charge rolling, the rim charge outer protection mechanism for the rubber roller comprises a rubber roller body and a gasket body arranged on the rubber roller body in a sleeving mode, the gasket body comprises a male head semi-ring piece and a female head semi-ring piece which are spliced with each other, and the male head semi-ring piece and the female head semi-ring piece are detachably fixed. When the axial winding position of the rim charge is changed, the gasket body can be detached from the rubber roller by splitting the gasket body into the male head semi-ring piece and the female head semi-ring piece, so that the mounting position of the gasket body can be adjusted conveniently, and after the mounting position is determined, the male head semi-ring piece and the female head semi-ring piece are spliced and fixed; and a complete gasket body is formed. According to the rubber roller gasket, the separable gasket body is arranged, so that the rubber roller is protected, and meanwhile, the mounting position of the gasket body on the rubber roller can be conveniently adjusted.
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Description

Technical Field

[0001] The present application relates to the field of edge material winding, and in particular to an edge material outer protection mechanism for a rubber roller. Background Art

[0002] As an important component of the battery, the diaphragm plays the role of electrolyte isolation and battery protection. At the same time, the quality of the diaphragm has a crucial impact on the processing and performance of lithium batteries. Once the diaphragm has problems such as poor appearance, it will affect the processing accuracy and battery performance of the battery.

[0003] As one of the most common equipment in the diaphragm industry, the independent arm slitting machine has a unique winding structure that ensures that each workstation will not affect each other, reducing the occurrence of problems such as warping and jagged edges. The pressure roller at the winding position plays a vital role. The pressure roller is divided into various materials such as steel rollers and rubber rollers. The steel roller has low roughness and high hardness. It can achieve a good winding effect under the action of tension. However, the high hardness causes the winding core to continuously hit the steel roller, causing the diaphragm to stretch and produce ribs. In order to improve the disadvantages of steel rollers, the most widely used winding pressure roller in the industry is now a rubber roller. However, when the independent arm slitting machine is winding, the width of the edge material is usually much narrower than the normal winding width. Under the same slitting parameters, the actual winding tension and pressure of the edge material are relatively large, which will cause irreversible indentations and deformation on the surface of the rubber roller.

[0004] In the related art, a gasket is sleeved on the outer circumference of the rubber roller, and the rubber roller is separated from the edge material by the gasket, so as to prevent the edge material from directly contacting the surface of the rubber roller when the edge material is rolled up, thereby reducing the possibility of indentation and deformation of the pressure roller. In view of the above technical solution, the inventor believes that when the axial position of the edge material rolling changes, the axial position of the gasket on the rubber roller needs to be adjusted synchronously. However, the friction between the inner side of the gasket and the surface of the rubber roller is large, and it is difficult to slide on the surface of the rubber roller, and it is not easy to adjust the axial position of the gasket on the rubber roller. Utility Model Content

[0005] In order to facilitate the adjustment of the axial position of the gasket on the rubber roller, the present application provides an edge material outer protection mechanism for the rubber roller.

[0006] The present application provides a rubber roller edge material outer protection mechanism, which adopts the following technical solution:

[0007] A rubber roller edge material outer protection mechanism comprises a rubber roller body and a gasket body sleeved on the rubber roller body, wherein the gasket body comprises a male half ring and a female half ring which are assembled with each other, and the male half ring and the female half ring are detachably fixed.

[0008] By adopting the above technical solution, when the axial position of the edge material winding changes, the gasket body can be removed from the rubber roller by splitting the gasket body into a male half ring and a female half ring, so as to facilitate the adjustment of the installation position of the gasket body. After the installation position is determined, the male half ring and the female half ring are assembled and fixed to form a complete gasket body. The present application provides a detachable gasket body, which protects the rubber roller and facilitates the adjustment of its own installation position on the rubber roller.

[0009] Optionally, both ends of the male half ring are provided with splicing tongues, both ends of the female half ring are provided with splicing grooves matching the splicing tongues, both ends of the female half ring are passed through fastening bolts, the splicing tongues and the corresponding splicing grooves are provided with connecting holes for the fastening bolts to pass through, the head of the fastening bolt abuts against one side of the female half ring, the tail of the fastening bolt is threadedly connected with a fastening nut, and the fastening nut abuts against the other side of the female half ring.

[0010] By adopting the above technical solution, the washer body can be divided into two parts by unscrewing the fastening nut and removing the fastening bolt; when installing, the splicing tongue is aligned with the corresponding splicing groove, and the connecting holes of the two are aligned, and then the fastening bolt is passed through the connecting hole and the fastening nut is screwed on, so that the male half ring part and the female half ring part can be combined into one; the disassembly and assembly of the washer body can be achieved by removing and installing the fastening bolt and the fastening nut, thereby improving the disassembly and assembly efficiency of the washer body.

[0011] Optionally, the fastening nut is a butterfly nut.

[0012] By adopting the above technical solution, it is convenient to screw the fastening nut by hand, thereby further improving the efficiency of disassembly and assembly of the gasket body.

[0013] Optionally, the outer arc surface of the male half ring is provided with a first groove for one of the pliers heads to be embedded in, and the outer arc surface of the female half ring is provided with a second groove for the other pliers head to be embedded in.

[0014] By adopting the above technical solution, when the gasket body is spliced, the distance between the first groove and the second groove can be compressed by using pliers, ensuring that the male half ring part and the female half ring part fit tightly during installation, facilitating the alignment of the splicing tongue and the connecting hole on the splicing groove, and reducing the difficulty of installing the fastening bolt.

[0015] Optionally, the male half ring component and the female half ring component are both stainless steel components.

[0016] By adopting the above technical solution, the gasket body is guaranteed to have a better service life. In addition, stainless steel has good rigidity and relies on its own rigid structure to prevent the edge material from squeezing the rubber roller when the edge material is rolled up, thereby preventing the rubber roller from being irreversibly damaged.

[0017] Optionally, both ends of the male half ring member are provided with plug connectors, both ends of the female half ring member are provided with plug grooves compatible with the plug connector, the inner wall of the plug groove is provided with a mounting groove, an elastic member is provided in the mounting groove, the end of the elastic member away from the bottom wall of the mounting groove is provided with a clamping block, and the plug connector is provided with a clamping groove compatible with the clamping block.

[0018] By adopting the above technical solution, the male half ring and the female half ring are plugged in through the plug connector and the plug slot, and are plugged in through the plug block and the plug slot, so as to achieve splicing and fixing. When installing, just plug the plug connector and the plug slot into place to assemble the gasket body, which is convenient and quick.

[0019] Optionally, a guide slope is provided on one side of the clamping block close to the opening of the plug-in slot, and when the elastic member is at the compression limit, the guide slope is entirely located in the mounting slot; when the elastic member is in a natural state, one end of the guide slope extends out of the mounting slot, and the other end is located in the mounting slot.

[0020] By adopting the above technical solution, when the plug connector is inserted into the plug slot, the plug connector can be squeezed into the guide slope to compress the clamping block into the installation slot, and the elastic member is compressed to accumulate force. The plug connector is continued to be inserted until the position of the clamping slot is relative to the installation slot, and the elastic member is reset to bounce the clamping block into the clamping slot, thereby realizing the splicing and fixation of the male half ring member and the female half ring member.

[0021] Optionally, a pull rod is provided at one end of the clamping block close to the bottom wall of the installation groove, and the pull rod passes through the bottom wall of the installation groove and out of the female half ring component, and the female half ring component is provided with a through hole for the pull rod to pass through.

[0022] By adopting the above technical solution, when the gasket body needs to be disassembled, the pull rod can be pulled to pull the clamping block back into the installation groove, thereby facilitating the plug-in block to be pulled out of the plug-in groove, thereby realizing the disassembly of the gasket body.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. When the axial position of the edge material winding changes, the gasket body can be removed from the rubber roller by splitting the gasket body into a male half ring and a female half ring, so as to facilitate the adjustment of the installation position of the gasket body. After the installation position is determined, the male half ring and the female half ring are assembled and fixed to form a complete gasket body. The present application provides a detachable gasket body, which not only protects the rubber roller, but also facilitates the adjustment of its installation position on the rubber roller.

[0025] 2. Through the setting of the fastening bolt and the fastening nut, the washer body can be divided into two parts by unscrewing the fastening nut and removing the fastening bolt; during installation, the splicing tongue is aligned with the corresponding splicing groove, and the connecting holes of the two are aligned, and then the fastening bolt is passed through the connecting hole and the fastening nut is screwed on, and the male half ring part and the female half ring part can be combined into one; the disassembly and assembly of the washer body can be realized by removing and installing the fastening bolt and the fastening nut, thereby improving the disassembly and assembly efficiency of the washer body.

[0026] 3. Through the setting of the first groove and the second groove, when the gasket body is spliced, the distance between the first groove and the second groove can be compressed by using pliers to ensure that the male half ring part and the female half ring part fit tightly during installation, which facilitates the alignment of the splicing tongue and the connecting hole on the splicing groove and reduces the difficulty of installing the fastening bolt. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of Example 1 of the present application.

[0028] Figure 2 It is an exploded view of the gasket body in the first embodiment of the present application.

[0029] Figure 3 It is a cross-sectional view of the gasket body in the second embodiment of the present application.

[0030] Figure 4 It is a cross-sectional view showing the connection between the plug connector and the plug slot in the second embodiment of the present application.

[0031] Explanation of the reference numerals: 1. rubber roller body; 2. gasket body; 21. male half ring; 211. splicing tongue; 2111. connecting hole; 212. first groove; 22. female half ring; 221. splicing groove; 222. second groove; 223. through hole; 23. fastening bolt; 231. fastening nut; 3. plug connector; 31. snap-in groove; 4. plug-in groove; 41. mounting groove; 411. elastic member; 42. snap-in block; 421. guide ramp; 43. pull rod. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1-4 , further details of this application are given.

[0033] Embodiment 1:

[0034] Embodiment 1 of the present application discloses an edge material outer protection mechanism for a rubber roller. Figure 1 A rubber roller edge material outer protection mechanism comprises a rubber roller body 1 and a gasket body 2 sleeved on the rubber roller body 1, the gasket body 2 comprises a male half ring 21 and a female half ring 22 which are assembled with each other, and the male half ring 21 and the female half ring 22 are detachably fixed.

[0035] When the axial position of the edge material winding changes, the gasket body 2 can be removed from the rubber roller by splitting the gasket body 2 into a male half ring 21 and a female half ring 22, so as to facilitate the adjustment of the installation position of the gasket body 2. After the installation position is determined, the male half ring 21 and the female half ring 22 are assembled and fixed to form a complete gasket body 2. The present application provides a detachable gasket body 2, which not only protects the rubber roller, but also facilitates the adjustment of its own installation position on the rubber roller.

[0036] Reference Figure 1 To ensure that the gasket body 2 has a better service life, the male half ring 21 and the female half ring 22 are both stainless steel components. In addition, stainless steel has good rigidity, and its rigid structure can prevent the edge material from squeezing the rubber roller when the edge material is rolled up, thereby preventing the rubber roller from being irreversibly damaged.

[0037] Reference Figure 2 , the two ends of the male half ring 21 are fixed with splicing tongues 211, and the two ends of the female half ring 22 are provided with splicing grooves 221 that match the splicing tongues 211. The two ends of the female half ring 22 are penetrated with fastening bolts 23, which are arranged along the axial direction of the gasket body 2, and the splicing tongues 211 and the groove walls of the corresponding splicing grooves 221 are provided with connecting holes 2111 for the fastening bolts 23 to pass through, the head of the fastening bolt 23 abuts against one side of the female half ring 22, and the tail of the fastening bolt 23 is threadedly connected with a fastening nut 231, and the fastening nut 231 abuts against the other side of the female half ring 22. In order to facilitate the hand-tightening of the fastening nut 231, the fastening nut 231 is a butterfly nut. In this way, the washer body 2 can be divided into two parts by unscrewing the fastening nut 231 and removing the fastening bolt 23; when installing, align the splicing tongue 211 with the corresponding splicing groove 221, and align the connecting holes 2111 of the two, then pass the fastening bolt 23 through the connecting hole 2111 and screw on the fastening nut 231, so that the male half ring part 21 and the female half ring part 22 can be combined into one; the disassembly and assembly of the washer body 2 can be achieved by disassembling and installing the fastening bolt 23 and the fastening nut 231, thereby improving the disassembly and assembly efficiency of the washer body 2.

[0038] Reference Figure 2 The outer arc surface of the male half ring 21 is provided with a first groove 212 for one of the pliers to be inserted into, and the outer arc surface of the female half ring 22 is provided with a second groove 222 for the other pliers to be inserted into. When the gasket body 2 is assembled, the pliers can be used to close the distance between the first groove 212 and the second groove 222, so as to ensure that the male half ring 21 and the female half ring 22 are tightly fitted during installation, so as to facilitate the alignment of the splicing tongue 211 and the connecting hole 2111 on the splicing groove 221, and reduce the difficulty of installing the fastening bolt 23.

[0039] The implementation principle of the edge material outer protection mechanism for the rubber roller in the embodiment of the present application is as follows: when the axial position of the edge material winding changes, the gasket body 2 can be removed from the rubber roller by splitting the gasket body 2 into a male half ring 21 and a female half ring 22, so as to facilitate the adjustment of the installation position of the gasket body 2. After the installation position is determined, the male half ring 21 and the female half ring 22 are assembled and fixed to form a complete gasket body 2. The present application provides a detachable gasket body 2, which not only protects the rubber roller, but also facilitates the adjustment of its own installation position on the rubber roller.

[0040] Embodiment 2:

[0041] Embodiment 2 of the present application discloses a rubber roller edge material outer protection mechanism. Figure 3-4 , the difference between the second embodiment and the first embodiment is that: the male half ring member 21 is fixed with a plug connector 3 at both ends, the female half ring member 22 is provided with a plug slot 4 adapted to the plug connector 3, the plug slot 4 is provided with a mounting groove 41 on the inner wall, an elastic member 411 is installed in the mounting groove 41, a clamping block 42 is fixed to one end of the elastic member 411 away from the bottom wall of the mounting groove 41, and a clamping groove 31 adapted to the clamping block 42 is provided on the side wall of the plug connector 3. In this embodiment, the elastic member 411 is a compression spring. In this way, the male half ring member 21 and the female half ring member 22 are plugged in through the plug connector 3 and the plug slot 4, and are clamped in through the clamping block 42 and the clamping groove 31, so as to achieve splicing and fixing. During installation, you only need to plug the plug connector 3 and the plug slot 4 into place to assemble the gasket body 2, which is convenient and quick.

[0042] Reference Figure 4 A guide slope 421 is provided on one side of the clamping block 42 near the opening of the plug slot 4. When the elastic member 411 is at the compression limit, the guide slope 421 is completely located in the installation slot 41. When the elastic member 411 is in the natural state, one end of the guide slope 421 extends out of the installation slot 41, and the other end is located in the installation slot 41. When the plug connector 3 is inserted into the plug slot 4, the clamping block 42 can be compressed into the installation slot 41 by squeezing the guide slope 421 by the plug connector 3. The elastic member 411 is compressed and stored. When the plug connector 3 is inserted further until the positions of the clamping slot 31 and the installation slot 41 are opposite, the elastic member 411 is reset, and the clamping block 42 is ejected into the clamping slot 31, so as to realize the splicing and fixation of the male half ring member 21 and the female half ring member 22.

[0043] Reference Figure 4A pull rod 43 is fixed to one end of the clamping block 42 near the bottom wall of the installation slot 41. The pull rod 43 passes through the bottom wall of the installation slot 41 and passes through the female half ring 22. The female half ring 22 is provided with a through hole 223 for the pull rod 43 to pass through. When the gasket body 2 needs to be disassembled, the pull rod 43 can be pulled back into the installation slot 41, so that the plug-in block can be pulled out from the plug-in slot 4, thereby realizing the disassembly of the gasket body 2.

[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A rubber roller edge material outer protection mechanism, characterized in that: The invention comprises a rubber roller body (1) and a gasket body (2) sleeved on the rubber roller body (1); the gasket body (2) comprises a male half ring part (21) and a female half ring part (22) which are assembled with each other; the male half ring part (21) and the female half ring part (22) are detachably fixed.

2. The edge material outer protection mechanism for a rubber roller according to claim 1, characterized in that: The male half ring (21) is provided with a splicing tongue (211) at both ends, and the female half ring (22) is provided with a splicing groove (221) matched with the splicing tongue (211) at both ends. The female half ring (22) is provided with a fastening bolt (23) at both ends. The splicing tongue (211) and the corresponding splicing groove (221) are provided with a connecting hole (2111) for the fastening bolt (23) to pass through. The head of the fastening bolt (23) abuts against one side of the female half ring (22), and the tail of the fastening bolt (23) is threadedly connected with a fastening nut (231), and the fastening nut (231) abuts against the other side of the female half ring (22).

3. The edge material outer protection mechanism for a rubber roller according to claim 2, characterized in that: The fastening nut (231) is a butterfly nut.

4. The edge material outer protection mechanism for a rubber roller according to claim 2, characterized in that: The outer arc surface of the male half ring (21) is provided with a first groove (212) for one of the pliers heads to be embedded in, and the outer arc surface of the female half ring (22) is provided with a second groove (222) for the other pliers head to be embedded in.

5. The edge material outer protection mechanism for a rubber roller according to claim 1, characterized in that: The male half ring component (21) and the female half ring component (22) are both stainless steel components.

6. The edge material outer protection mechanism for a rubber roller according to claim 1, characterized in that: The male half ring member (21) is provided with plug connectors (3) at both ends, the female half ring member (22) is provided with plug slots (4) matched with the plug connector (3), the plug slot (4) is provided with a mounting groove (41) on the inner wall, an elastic member (411) is provided in the mounting groove (41), a clamping block (42) is provided at one end of the elastic member (411) away from the bottom wall of the mounting groove (41), and the plug connector (3) is provided with a clamping groove (31) matched with the clamping block (42).

7. The edge material outer protection mechanism for a rubber roller according to claim 6, characterized in that: A guide slope (421) is provided on one side of the clamping block (42) close to the opening of the plug-in slot (4); when the elastic member (411) is at the compression limit, the guide slope (421) is completely located in the mounting slot (41); when the elastic member (411) is in a natural state, one end of the guide slope (421) extends out of the mounting slot (41) and the other end is located in the mounting slot (41).

8. The edge material outer protection mechanism for a rubber roller according to claim 6, characterized in that: A pull rod (43) is provided at one end of the clamping block (42) close to the bottom wall of the installation groove (41), and the pull rod (43) passes through the bottom wall of the installation groove (41) and passes out of the female half ring member (22), and a through hole (223) for the pull rod (43) to pass through is provided on the female half ring member (22).