Intelligent winding machine for cable processing

By designing the servo motor drive threaded rod and mobile block system of the intelligent winding machine, the problem of long time for disassembly and assemble cable trays by the existing winding machine is solved, and rapid disassembly and efficient cable winding is achieved.

CN222770384UActive Publication Date: 2025-04-18BEIJING TONGFANG ELECTRICAL ENG CO LTD
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Patent Information

Application Number
CN202420800934.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-04-18
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The existing winding machines are inconvenient to quickly disassemble and assemble the cable tray, which leads to a long time to replace the cable tray, affecting the continuous production of the cable.

Method used

An intelligent winding machine for cable processing is designed, using a threaded rod and mobile block system driven by a servo motor, which can quickly replace and disassemble the reel, and improve the reel efficiency of the cable through the power mechanism and the connecting structure.

Benefits of technology

It realizes rapid disassembly and assemble the reel, shortens the replacement time, improves the reeling efficiency of the cable, and ensures continuous production of the cable.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of cable winding machines, particularly relates to an intelligent winding machine for cable processing, and aims to solve the problems that a cable reel of an existing winding machine is inconvenient to quickly disassemble and assemble, and the disassembly and assembly of the cable reel still consumes a large amount of time, the intelligent winding machine comprises a working plate, and an adjusting mechanism is arranged at the top of the working plate. A supporting rod is installed on the adjusting mechanism, a guide ring is installed at the top end of the supporting rod, a center plate is fixedly installed at the top of the working plate, vertical plates are fixedly installed at the top of the working plate, the two vertical plates are located on the two sides of the center plate, a transverse shaft is rotationally installed on the center plate, and connecting structures are installed on the two vertical plates. And two power mechanisms are mounted at the top of the working plate and are matched with the connecting structures. According to the cable winding device, the two winding shafts are used without stop, so that the cable winding efficiency can be improved, the winding shafts can be conveniently and rapidly disassembled and assembled, the time for replacing the winding shafts is shortened, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable winding machines, in particular to an intelligent winding machine for cable processing. Background Art

[0002] The cable processing winding device is one of the commonly used equipment in cable processing. The cable winding device can be used to wind the processed cable, so as to facilitate the storage and placement of the cable and prevent the cable from being accidentally damaged. The existing cable winding device is a single reel winding. When a reel completes the cable winding, the reel needs to be replaced. The replacement process is troublesome and wastes a lot of time. The cable line is produced continuously. Such a short replacement time is easy to cause the accumulation of cable lines. After searching, the public (announcement) number: CN213622647U provides a winding machine for flame-retardant cable processing, including: a base, with a groove on the top side; a hydraulic device, arranged on one side of the groove, and a piston rod at the output end; a cable tractor, the bottom side of which is connected to the piston rod; a support frame, arranged on the top side of the base and arranged on one side of the groove, including at least three groups of support frames arranged in parallel; a rotating shaft, arranged on the top side of the support frame, and passing through the support frame; a cable drum, arranged on the rotating shaft, including, and arranged between two adjacent support frames; a driving device, arranged on one side of the base, and connected to the rotating shaft. The winding machine device for flame retardant cable processing has high cable winding efficiency, can operate continuously, and reduces the time for replacing cable reels.

[0003] The existing winding machine is not convenient for quickly disassembling and assembling the cable reel. Although the time for replacing the cable reel is reduced by replacing two cable reels, it still takes a lot of time to disassemble and assemble the cable reel. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that the existing winding machine is not convenient for quickly disassembling and assembling the cable reel. Although the time for replacing the cable reel is reduced by replacing two cable reels, it still takes a lot of time to disassemble and assemble the cable reel. An intelligent winding machine for cable processing is proposed to solve the problem.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] An intelligent winding machine for cable processing comprises a working plate, an adjusting mechanism is arranged on the top of the working plate, a supporting rod is installed on the adjusting mechanism, a guide ring is installed on the top of the supporting rod, a center plate is fixedly installed on the top of the working plate, a vertical plate is fixedly installed on the top of the working plate, two vertical plates are located on both sides of the center plate, a horizontal shaft is rotatably installed on the center plate, connecting structures are installed on both vertical plates, two power mechanisms are installed on the top of the working plate, the power mechanisms cooperate with the connecting structures, a winding shaft is arranged between the two connecting structures and the horizontal shaft, and two winding limit plates are arranged on the outer sides of the two winding shafts.

[0007] Preferably, the adjusting mechanism includes an adjusting groove, which is opened on the top of the working plate, a threaded rod is rotatably installed in the adjusting groove, a servo motor is installed on the inner wall of the adjusting groove, the output shaft of the servo motor is fixedly installed on the threaded rod, a moving block is threadedly connected to the outer side of the threaded rod, the moving block is slidably installed in the adjusting groove, and the moving block is fixedly installed on the bottom end of the support rod; the servo motor drives the threaded rod to rotate, and the threaded rod drives the moving block to move, and the moving block drives the guide ring to move to the position of another winding shaft through the support rod, and another winding shaft can be used to wind the cable. By using two winding shafts, the cable winding efficiency can be improved.

[0008] Preferably, the connecting structure includes a rotating rod, which is rotatably mounted on the vertical plate, a hexagonal groove is provided on the inner side of the rotating rod, and a second hexagonal rod is slidably mounted in the hexagonal groove, the first hexagonal rod is fixedly mounted at both ends of the transverse axis, and mounting grooves are provided at both ends of the winding shaft, the first hexagonal rod and the second hexagonal rod cooperate with the two mounting grooves, a pressure spring is fixedly mounted on the second hexagonal rod, and one end of the pressure spring is fixedly mounted on the inner wall of the hexagonal groove; two through holes are symmetrically provided on the inner wall of the hexagonal groove, handle rods are slidably mounted in the two through holes, and the two handle rods are fixedly mounted on the second hexagonal rod; pressing the two handle rods drives the second hexagonal rod to move away from the corresponding mounting groove, thereby releasing the fixation of the winding shaft, and the winding shaft can be disassembled.

[0009] Preferably, the power mechanism includes a motor, which is installed on the top of the working plate, a first pulley is installed on the output shaft of the motor, a second pulley is installed on the outer side of the rotating rod, and the outer sides of the first pulley and the second pulley are connected by the same belt for transmission; the motor drives the first pulley to rotate, and drives the second pulley to rotate through the belt, the second pulley drives the corresponding rotating rod to rotate, the rotating rod drives the winding shaft to rotate through the second hexagonal rod, and the winding shaft winds up the cable.

[0010] In the utility model, the beneficial effects of the intelligent winding machine for cable processing are:

[0011] In this solution, the cable passes through the guide ring and is connected to the outside of a reel. The corresponding motor drives the first pulley to rotate, and the second pulley is driven to rotate through the belt. The second pulley drives the corresponding rotating rod to rotate. The rotating rod drives the reel to rotate through the second hexagonal rod. The reel reels the cable. After completing a reeled cable, the servo motor drives the threaded rod to rotate, and the threaded rod drives the moving block to move. The moving block drives the guide ring to move to the position of another reel through the support rod, and the other reel can be used to reel the cable.

[0012] When disassembling and replacing the reel shaft, the two handle bars are pressed to drive the second hexagonal bar to move away from the corresponding installation slot, thereby releasing the fixation of the reel shaft and allowing the reel shaft to be disassembled. When installing, the reel shaft is installed between the first hexagonal bar and the second hexagonal bar, and the second hexagonal bar is inserted into the installation slot through the elastic force of the pressure spring, so that the reel shaft can be disassembled and assembled conveniently and quickly, shortening the time for replacing the reel shaft.

[0013] The utility model has a simple structure and can improve the cable winding efficiency by using two winding shafts non-stop. The winding shafts can be conveniently and quickly disassembled and assembled, which shortens the time for replacing the winding shafts and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of an intelligent winding machine for cable processing proposed by the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of part A of an intelligent winding machine for cable processing proposed by the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of part B of an intelligent winding machine for cable processing proposed by the utility model;

[0017] Figure 4 This is a three-dimensional structural diagram of the support rod and guide ring proposed in the utility model;

[0018] Figure 5 This is a schematic diagram of the three-dimensional structure of the second hexagonal rod, the rotating rod and the two handle rods proposed by the utility model.

[0019] In the figure: 1. working plate; 2. adjusting groove; 3. threaded rod; 4. servo motor; 5. moving block; 6. support rod; 7. guide ring; 8. ball; 9. center plate; 10. vertical plate; 11. motor; 12. first pulley; 13. belt; 14. second pulley; 15. winding shaft; 16. winding limit plate; 17. horizontal shaft; 18. first hexagonal rod; 19. mounting groove; 20. rotating rod; 21. hexagonal groove; 22. pressure spring; 23. second hexagonal rod; 24. handle rod; 25. through hole. DETAILED DESCRIPTION

[0020] The technical solution of this embodiment will be clearly and completely described below in conjunction with the drawings in this embodiment. Obviously, the described embodiment is only a part of this embodiment, rather than all of the embodiments.

[0021] Embodiment 1

[0022] Reference Figure 1-Figure 5A smart winding machine for cable processing comprises a working plate 1, an adjusting mechanism is arranged on the top of the working plate 1, a support rod 6 is installed on the adjusting mechanism, a guide ring 7 is installed on the top of the support rod 6, a center plate 9 is fixedly installed on the top of the working plate 1, a vertical plate 10 is fixedly installed on the top of the working plate 1, two vertical plates 10 are located on both sides of the center plate 9, a horizontal shaft 17 is rotatably installed on the center plate 9, a connecting structure is installed on both vertical plates 10, two power mechanisms are installed on the top of the working plate 1, the power mechanisms cooperate with the connecting structure, a winding shaft 15 is arranged between the two connecting structures and the horizontal shaft 17, and two winding limit plates 16 are arranged on the outer sides of the two winding shafts 15.

[0023] In this embodiment, the adjustment mechanism includes an adjustment groove 2, which is opened on the top of the working plate 1. A threaded rod 3 is rotatably installed in the adjustment groove 2, and a servo motor 4 is installed on the inner wall of the adjustment groove 2. The output shaft of the servo motor 4 is fixedly installed on the threaded rod 3, and the outer side of the threaded rod 3 is threadedly connected with a moving block 5. The moving block 5 is slidably installed in the adjustment groove 2, and the moving block 5 is fixedly installed on the bottom end of the support rod 6; the servo motor 4 drives the threaded rod 3 to rotate, and the threaded rod 3 drives the moving block 5 to move. The moving block 5 drives the guide ring 7 to move to the position of another winding shaft 15 through the support rod 6. Another winding shaft 15 can be used to wind the cable. By using two winding shafts 15, the cable winding efficiency can be improved.

[0024] In this embodiment, the connection structure includes a rotating rod 20, which is rotatably installed on the vertical plate 10. A hexagonal groove 21 is provided on the inner side of the rotating rod 20, and a second hexagonal rod 23 is slidably installed in the hexagonal groove 21. The first hexagonal rod 18 is fixedly installed at both ends of the transverse axis 17, and mounting grooves 19 are provided at both ends of the winding shaft 15. The first hexagonal rod 18 and the second hexagonal rod 23 cooperate with the two mounting grooves 19. A pressure spring 22 is fixedly installed on the second hexagonal rod 23, and one end of the pressure spring 22 is fixedly installed on the inner wall of the hexagonal groove 21; two through holes 25 are symmetrically provided on the inner wall of the hexagonal groove 21, and handle rods 24 are slidably installed in the two through holes 25, and the two handle rods 24 are fixedly installed with the second hexagonal rod 23; pressing the two handle rods 24 drives the second hexagonal rod 23 to move away from the corresponding mounting groove 19, thereby releasing the fixation of the winding shaft 15, and the winding shaft 15 can be disassembled.

[0025] In this embodiment, the power mechanism includes a motor 11, which is installed on the top of the working plate 1. A first pulley 12 is installed on the output shaft of the motor 11, and a second pulley 14 is installed on the outer side of the rotating rod 20. The outer sides of the first pulley 12 and the second pulley 14 are connected by the same belt 13; the motor 11 drives the first pulley 12 to rotate, and drives the second pulley 14 to rotate through the belt 13, and the second pulley 14 drives the corresponding rotating rod 20 to rotate, and the rotating rod 20 drives the winding shaft 15 to rotate through the second hexagonal rod 23, and the winding shaft 15 winds up the cable.

[0026] Working principle: when in use, turn on the power supply and controller, the controller can perform electrical control, which is the prior art and will not be described in detail here. The cable passes through the guide ring 7 and is connected to the outside of a winding shaft 15. The corresponding motor 11 drives the first pulley 12 to rotate, and drives the second pulley 14 to rotate through the belt 13. The second pulley 14 drives the corresponding rotating rod 20 to rotate. The rotating rod 20 drives the winding shaft 15 to rotate through the second hexagonal rod 23. The winding shaft 15 reels the cable. After completing a reeled cable, the servo motor 4 drives the threaded rod 3 to rotate, and the threaded rod 3 drives the moving block 5 to move. The moving block 5 passes The guide ring 7 is driven by the support rod 6 to move to the position of another winding shaft 15, and the other winding shaft 15 can be used to wind up the cable. When disassembling and replacing the winding shaft 15, the two handle rods 24 are pressed to drive the second hexagonal rod 23 to move away from the corresponding installation groove 19, and the fixation of the winding shaft 15 is released, so that the winding shaft 15 can be disassembled. When installing, the winding shaft 15 is installed between the first hexagonal rod 18 and the second hexagonal rod 23. The elastic force of the pressure spring 22 is used to insert the second hexagonal rod 23 into the installation groove 19, so that the winding shaft 15 can be disassembled and assembled conveniently and quickly, and the time for replacing the winding shaft 15 is shortened.

[0027] Embodiment 2

[0028] The difference between Example 2 and Example 1 is that a plurality of balls 8 are embedded in the inner side of the guide ring 7. The plurality of balls 8 can reduce the sliding friction between the cable and the guide ring 7. This application includes all structural shapes, sizes and materials of Example 1. In order to meet specific usage conditions, they can be selected and adjusted. The accompanying drawings are all schematic structural diagrams, and the specific actual sizes can be appropriately adjusted.

[0029] The above is only a preferred specific implementation of this embodiment, but the protection scope of this embodiment is not limited to this. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of this embodiment within the technical scope disclosed in this embodiment, which should be covered by the protection scope of this embodiment.

Claims

1. An intelligent winding machine for cable processing, comprising a working plate (1), characterized in that: The top of the working plate (1) is provided with an adjustment mechanism, a support rod (6) is installed on the adjustment mechanism, a guide ring (7) is installed on the top of the support rod (6), a center plate (9) is fixedly installed on the top of the working plate (1), a vertical plate (10) is fixedly installed on the top of the working plate (1), two vertical plates (10) are located on both sides of the center plate (9), a transverse shaft (17) is rotatably installed on the center plate (9), and a connecting structure is installed on both vertical plates (10), and two power mechanisms are installed on the top of the working plate (1), the power mechanisms cooperate with the connecting structure, and the two connecting structures are connected to the transverse shaft (17). A winding shaft (15) is arranged between the two winding shafts (15), and two winding limit plates (16) are arranged on the outer sides of the two winding shafts (15). The connecting structure comprises a rotating rod (20), the rotating rod (20) is rotatably mounted on the vertical plate (10), a hexagonal groove (21) is provided on the inner side of the rotating rod (20), a second hexagonal rod (23) is slidably mounted in the hexagonal groove (21), a first hexagonal rod (18) is fixedly mounted at both ends of the transverse shaft (17), and a mounting groove (19) is provided at both ends of the winding shaft (15), and the first hexagonal rod (18) and the second hexagonal rod (23) are matched with the two mounting grooves (19).

2. The intelligent winding machine for cable processing according to claim 1, characterized in that: The adjusting mechanism comprises an adjusting groove (2), the adjusting groove (2) is arranged on the top of the working plate (1), a threaded rod (3) is rotatably installed in the adjusting groove (2), a servo motor (4) is installed on the inner wall of the adjusting groove (2), an output shaft of the servo motor (4) is fixedly installed on the threaded rod (3), a moving block (5) is threadedly connected to the outer side of the threaded rod (3), the moving block (5) is slidably installed in the adjusting groove (2), and the moving block (5) is fixedly installed on the bottom end of the supporting rod (6).

3. The intelligent winding machine for cable processing according to claim 1, characterized in that: A pressure spring (22) is fixedly mounted on the second hexagonal rod (23), and one end of the pressure spring (22) is fixedly mounted on the inner wall of the hexagonal groove (21).

4. The intelligent winding machine for cable processing according to claim 1, characterized in that: Two through holes (25) are symmetrically provided on the inner wall of the hexagonal groove (21), and handle bars (24) are slidably installed in the two through holes (25), and the two handle bars (24) are fixedly installed with the second hexagonal bar (23).

5. The intelligent winding machine for cable processing according to claim 1, characterized in that: The power mechanism comprises a motor (11), the motor (11) is mounted on the top of the working plate (1), a first pulley (12) is mounted on the output shaft of the motor (11), a second pulley (14) is mounted on the outer side of the rotating rod (20), and the outer sides of the first pulley (12) and the second pulley (14) are connected to each other by a same belt (13).

Citation Information

Patent Citations

  • Winding machine for flameretardant cable processing

    CN213622647U