Cotton core flapping and smoothing mechanism

By designing a cotton core slap and smoothing mechanism including a stage, a reducer motor, a rotating shaft, a crank lifting mechanism and a smoothing shaft, the problem of wear and pilling of the cotton core surface is solved, and the flatness and quality of the cotton core surface is improved.

CN222770626UActive Publication Date: 2025-04-18SUZHOU KUNYAO CHEMICAL FIBER CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420976551.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-04-18
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

During the tapping process, existing cotton core slapping equipment will cause wear and pilling of the cotton core surface, affecting the aesthetics and quality of the product.

Method used

A cotton core slap and smoothing mechanism is designed. By installing a stage, a reducer motor, a rotating shaft, a crank lifting mechanism and a smoothing shaft on the frame, the synchronous belt drive and gear system are used to achieve the slap and smoothing of the cotton core.

Benefits of technology

By combining slapping and smoothing, the surface of the cotton core can be flattered, reducing the occurrence of pilling, thereby improving the aesthetics and quality of the product.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222770626U_ABST
    Figure CN222770626U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of flapping equipment, and provides a cotton core flapping and smoothing mechanism which comprises a frame body and a carrying table, the carrying table is installed in the middle of the frame body, a first roller and a second roller are further installed on stand columns on the two sides of the frame body, driving teeth are installed on a shaft body at the output end of a motor, and driven teeth are installed at the end of a smoothing shaft. Driven teeth are mounted at the end parts of the first roller and the second roller; and the driving teeth, the driven teeth and the driven teeth are driven by a synchronous belt. And by arranging the crank lifting mechanism and the smoothing shaft, the cotton core on the carrying table is flapped and smoothed at the same time, pressure can be applied to the cotton core, so that the surface of the cotton core is smoother, and meanwhile the pilling phenomenon is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of beating equipment, in particular to a cotton core beating and smoothing mechanism. Background Art

[0002] The existing cotton core beating mechanism uses an integrated beating device to beat the entire cotton core to ensure the fluffiness of the filling. However, the beating process will cause the surface of the cotton core to wear and pill, which will affect the appearance and quality of the product. Therefore, we propose a cotton core beating and smoothing mechanism. Utility Model Content

[0003] 1. Technical issues to be resolved

[0004] In view of the deficiencies of the prior art, the utility model provides a cotton core beating and smoothing mechanism, which overcomes the deficiencies of the prior art, has a reasonable design, a compact structure, and solves the problems raised in the background technology.

[0005] (II) Technical solution

[0006] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0007] A cotton core beating and smoothing mechanism comprises a frame and a platform, the platform is installed in the middle of the frame, a first cross bar and a second cross bar are connected between the frame and the platform to form a first frame and a second frame, a reduction motor and a plurality of rotating shafts are installed on the first frame, the rotating shaft and the shaft body at the output end of the reduction motor are driven by a synchronous belt, and a crank lifting mechanism is connected to both ends of the rotating shaft, a motor and a plurality of smoothing shafts are installed on the frame, and the smoothing shaft is located between the crank lifting mechanism, a first roller and a second roller are also installed on the columns on both sides of the frame, a driving tooth is installed on the shaft body at the output end of the motor, a passive tooth is installed at the end of the smoothing shaft, a driven tooth is installed at the end of the first roller and the second roller, and the driving tooth, the passive tooth and the driven tooth are driven by a synchronous belt.

[0008] Preferably, the crank lifting mechanism includes a crank respectively sleeved on the rotating shaft and the output end shaft of the reduction motor, the crank is hinged with a connecting rod, the connecting rod is also hinged with a slide rail that slides with the slide groove, and the bottom of the slide rail is also connected to a beating frame for beating the cotton core.

[0009] Preferably, a plurality of slide grooves corresponding to the rotating shafts are installed on the second frame, and the slide rails are slidably matched with the slide grooves.

[0010] Preferably, gears are installed on the rotating shaft and the output end shaft of the reduction motor, and the gears are driven by a synchronous belt.

[0011] Preferably, the rotating shafts are distributed along the first frame, and the number of the rotating shafts corresponds to the number of the sliding grooves.

[0012] (III) Beneficial effects

[0013] The embodiment of the utility model provides a cotton core beating and smoothing mechanism, which has the following beneficial effects:

[0014] 1. The crank lifting mechanism and the smoothing shaft are used to beat and smooth the cotton core on the carrier, which can apply pressure to the cotton core to make the surface of the cotton core smoother and reduce the occurrence of pilling. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a three-dimensional schematic diagram of the structure of the utility model.

[0017] In the figure: 1. frame; 11. motor; 12. smoothing shaft; 13. first roller; 14. second roller; 2. carrier; 3. first cross bar; 31. reduction motor; 32. rotating shaft; 33. crank; 34. connecting rod; 35. slide rail; 36. beating frame; 4. second cross bar; 41. slide groove. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See attached Figure 1-2A cotton core beating and smoothing mechanism comprises a frame 1, a platform 2 for placing the cotton core is fixedly installed at the middle of the frame 1, a first cross bar 3 and a second cross bar 4 are arranged between the frame 1 and the platform 2, the first cross bar 3 and the second cross bar 4 are arranged parallel to the direction of the platform 2, the first cross bar 3 and the second cross bar 4 are connected to the frame 1 to form a first frame and a second frame, a reduction motor 31 is installed on the first frame, the output end shaft of the reduction motor 31 is installed on the first frame through a bearing seat, and a gear is also connected to the output end shaft, the reduction motor 31 is located on one side of the first frame, a plurality of rotating shafts 32 are installed on the first frame through the bearing seat, and the second frame is also connected with a sliding block corresponding to the number of the rotating shafts 32. Groove 41, the slide grooves 41 are sequentially distributed along the direction of the carrier 2, the rotating shafts 32 are sequentially equidistantly distributed along the first frame, the rotating shaft 32 and the output end shaft body of the reduction motor 31 are respectively sleeved with gears, and the gears on the output end shaft body of the rotating shaft 32 and the reduction motor 31 are synchronously driven by the conveyor belt, and the two ends of the output end shaft body of the rotating shaft 32 are connected with a crank lifting mechanism, the crank lifting mechanism includes a rotating shaft 32, a crank 33, a connecting rod 34, and the two ends of the output end shaft body of the reduction motor 31 are sleeved with a crank 33, the crank 33 is also hinged with a connecting rod 34, and the connecting rod 34 is also hinged with a slide rail 35, the slide rail 35 is slidably matched with the slide groove 41, and the end of the slide rail 35 is also connected with a beating frame 36 for beating the cotton core;

[0020] The frame 1 is also provided with a motor 11 close to the column of the frame 1, and the motor 11 is installed on the bottom of the carrier 2. A plurality of smoothing shafts 12 located between the beating frames 36 are installed on the frame 1 through bearing seats. A first roller 13 and a second roller 14 are arranged on the columns on both sides of the frame 1, and a driven wheel is connected to the end side of the first roller 13 and the second roller 14. The first roller 13 and the second roller 14 are arranged in parallel with the smoothing shaft 12, and the smoothing shaft 12, the first roller 13, and the second roller 14 are arranged above the carrier 2. A driving wheel is installed on the output end shaft of the motor 11, and a passive wheel is arranged at one end of the smoothing shaft 12 and the second roller 14. The driving wheel, the passive wheel, and the driven wheel are located on the same side of the carrier 2 and are synchronously driven by a synchronous belt, and are used to smooth the cotton core. Through the crank lifting mechanism and the smoothing shaft, the cotton core on the carrier 2 is smoothed while being beaten, and pressure can be applied to the cotton core to make the surface of the cotton core smoother while reducing the occurrence of pilling.

[0021] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0022] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A cotton core beating and smoothing mechanism, comprising a frame (1) and a platform (2), wherein the platform (2) is mounted in the middle of the frame (1), and a first crossbar (3) and a second crossbar (4) are connected between the frame (1) and the platform (2) to form a first frame and a second frame; Features: A reduction motor (31) and a plurality of rotating shafts (32) are mounted on the first frame, the rotating shafts (32) and the shaft bodies at the output ends of the reduction motors (31) are driven by synchronous belts, and both ends of the rotating shafts (32) are connected to crank lifting mechanisms; The frame (1) is equipped with a motor (11) and a plurality of smoothing shafts (12), and the smoothing shafts (12) are located between the crank lifting mechanisms. The columns on both sides of the frame (1) are also equipped with a first roller (13) and a second roller (14). The output end shaft of the motor (11) is equipped with a driving tooth, the end of the smoothing shaft (12) is equipped with a passive tooth, and the ends of the first roller (13) and the second roller (14) are equipped with a driven tooth. The driving tooth, the passive tooth, and the driven tooth are driven by a synchronous belt.

2. A cotton core beating and smoothing mechanism as claimed in claim 1, characterized in that: The crank lifting mechanism comprises a crank (33) respectively sleeved on a rotating shaft (32) and a body of an output end shaft of a reduction motor (31); the crank (33) is hinged with a connecting rod (34); a slide rail (35) slidably matched with a slide groove (41) is also hinged on the connecting rod (34); a beating frame (36) for beating a cotton core is also connected to the bottom of the slide rail (35).

3. A cotton core beating and smoothing mechanism as claimed in claim 1, characterized in that: The second frame is provided with a plurality of slide grooves (41) corresponding to the rotating shaft (32), and the slide rails (35) are slidably matched with the slide grooves (41).

4. A cotton core beating and smoothing mechanism as claimed in claim 1, characterized in that: Gears are installed on the rotating shaft (32) and the output end shaft of the reduction motor (31), and the gears are driven by a synchronous belt.

5. A cotton core beating and smoothing mechanism as claimed in claim 1, characterized in that: The rotating shafts (32) are distributed along the first frame, and the number of the rotating shafts (32) corresponds to the number of the sliding grooves (41).