Automatic gas supply system of methane purification equipment
By designing an automatic gas supply system, the air pressure of methane gas is adjusted adaptively by using the sealing plate and spring telescopic rod, and automatic adjustment of air pressure and secondary protection are achieved through the pressure limiting valve and gear mechanism, the problem of air pressure instability during natural gas catalytic methane production is solved, and the purification efficiency and device safety are improved.
Patent Information
- Application Number
- CN202420942912.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-05-06
AI Technical Summary
During the process of natural gas catalyzed methane production, excessive air pressure may cause damage to the rear end device, while low air pressure will lead to inefficient purification efficiency, affecting production efficiency and safety.
An automatic gas supply system for methane purification equipment is designed, using a combination of a sealing plate and a spring telescopic rod, which can adaptively adjust the gas pressure, and realize automatic air pressure and secondary protection through the pressure limiting valve and gear mechanism.
The system can effectively prevent device damage caused by excessive air pressure, while ensuring that the air pressure is high enough to improve purification efficiency, extend production time, and enhance device safety and reliability.
Smart Images

Figure CN222770805U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of methane purification, in particular to an automatic gas supply system for methane purification equipment. Background Art
[0002] The methane produced often contains other impurities. If the methane is impure, it may explode. In addition, high concentrations of methane will replace oxygen in the air, causing an oxygen-deficient environment, which is harmful to human health and even life-threatening. Therefore, it is very necessary to purify the methane after production. However, the high-temperature and high-pressure production environment directly transported to the back-end purification equipment is prone to damage to the purification device. If the gas pressure is too low, the purification effect will be reduced and the production time will be extended. Utility Model Content
[0003] The main purpose of the utility model is to provide an automatic gas supply system for methane purification equipment to solve the problem proposed in the related art that in the case of catalytic production of methane from natural gas, the rear-end device is easily damaged due to excessive gas pressure or the efficiency is low due to low pressure.
[0004] In order to achieve the above-mentioned purpose, according to one aspect of the utility model, an automatic gas supply system for methane purification equipment is provided, including a main body shell, a plurality of transition shells distributed in an annular shape are fixedly installed at the outer ring of one end of the main body shell, a cavity is present inside the transition shell, and the cavity is communicated with the interior of the main body shell, a first baffle is fixedly installed at one end of the main body shell, a second baffle is fixedly installed at one end of the main body shell away from the first baffle, a sealing plate and a movable plate are fixedly provided on the internal sliding card of the main body shell, a plurality of spring telescopic rods distributed in an annular shape are fixedly installed between the sealing plate and the movable plate, a screw rod is provided in the middle of the movable plate, and one end of the screw rod is rotatably installed in the middle of the first baffle.
[0005] Furthermore, a first gear is rotatably installed in the middle of a side of the first baffle away from the movable plate, a second gear is provided on one side of the first gear, the second gear is meshed with the first gear, a hexagonal connector is fixedly installed on one side of the second gear, and the middle part of the first gear passes through the first baffle and is fixedly installed on the end of the screw rod.
[0006] Furthermore, a central bracket is fixedly mounted in the middle of the movable plate, and the screw rod is mounted in the middle of the central bracket through a screw hole.
[0007] Furthermore, a plurality of evenly distributed sliding blocks are fixedly mounted on the outer ring of the movable plate, a plurality of first sliding grooves corresponding to the sliding blocks are opened on the inner wall of the main shell, and the sliding blocks are slidably clamped inside the first sliding grooves.
[0008] Furthermore, both ends of the transition shell are configured as rounded corners.
[0009] Furthermore, a plurality of air intake pipes are fixedly mounted on a side of the second baffle away from the main shell, and the air intake pipes are connected to an external methane production device.
[0010] Furthermore, a first output pipe and a second output pipe are fixedly installed on a side of the first baffle away from the main shell, the first output pipe and the second output pipe are both connected to the interior of the main shell, and a pressure limiting valve is fixedly installed on the first output pipe and the second output pipe, and one end of the first output pipe and the second output pipe away from the first baffle is connected to the input end of an external methane purification device.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. A sealing plate is provided in the automatic gas supply system of the methane purification equipment, so that the device can adaptively adjust the gas pressure. If the gas pressure is too low, it will be pressurized before entering the next production process. If the gas pressure is too high and the flow rate is too fast, the sealing plate can also act as a buffer to prevent damage to the rear-end equipment caused by excessive gas pressure and flow rate. Pressurizing the low-pressure gas makes the rear-end purification efficiency higher, making the device more practical and having a wider range of applications.
[0013] 2. In the automatic gas supply system of the methane purification equipment, a hexagonal connector is provided. The hexagonal connector is rotated with a wrench. The hexagonal connector drives the second gear and the first gear to rotate, and then drives the screw to rotate, so that the movable plate moves, and then the strength of the spring telescopic rod is adjusted, so that the device can adapt to a wider range of gas pressures, can automatically adapt to more devices, has a simple structure, is easy to operate, and has low maintenance costs.
[0014] 3. A pressure-limiting valve is provided in the automatic gas supply system of the methane purification equipment. When the second chamber is lower, the gas cannot pass through the second output pipe, and will flow out from the inside of the first output pipe. When the gas pressure is higher, the second output pipe is in an open state. The first output pipe and the second output pipe can be connected to different back-end purification equipment, which plays a role of secondary protection and further protects the safety of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a structural schematic diagram of an automatic gas supply system for methane purification equipment in a preferred embodiment of the utility model;
[0016] Figure 2 It is a cross-sectional view of the main body shell in the preferred embodiment of the utility model;
[0017] Figure 3 It is a schematic diagram of the structure inside the main shell in the preferred embodiment of the utility model.
[0018] Illustration Description:
[0019] 1. Main body shell; 2. Transition shell; 3. First baffle; 4. Sealing plate; 5. Moving plate; 6. Screw; 7. Inlet pipe; 8. First output pipe; 9. Second output pipe; 11. First slide groove; 31. Second baffle; 51. Sliding block; 52. Center bracket; 53. Spring telescopic rod; 61. First gear; 62. Second gear; 63. Hexagonal connector; 81. Pressure limiting valve. DETAILED DESCRIPTION
[0020] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0021] See also Figure 1-Figure 3 As shown, the purpose of this embodiment is to provide an automatic gas supply system for methane purification equipment, including a main shell 1, one end of the main shell 1 is fixedly installed with a first baffle 3, the end of the main shell 1 away from the first baffle 3 is fixedly installed with a second baffle 31, and the side of the second baffle 31 away from the main shell 1 is fixedly installed with multiple air intake pipes 7, and the air intake pipes 7 are connected to an external methane preparation device.
[0022] A plurality of transition shells 2 distributed in a ring are fixedly installed at the outer circle of one end of the main shell 1. There is a cavity inside the transition shell 2. Both ends of the transition shell 2 are set to be rounded. The cavity is connected to the interior of the main shell 1. The rounded corners can reduce the resistance encountered by the gas when passing through the transition shell 2, making the transition shell 2 streamlined and improving the gas passage rate.
[0023] The inner sliding card of the main shell 1 is provided with a sealing plate 4 and a moving plate 5, the sealing plate 4 divides the main shell 1 into a first chamber and a second chamber, a plurality of spring telescopic rods 53 distributed in an annular shape are fixedly installed between the sealing plate 4 and the moving plate 5, a screw rod 6 is provided in the middle of the moving plate 5, a center bracket 52 is fixedly installed in the middle of the moving plate 5, the screw rod 6 is installed in the middle of the center bracket 52 through a thread hole, the sealing plate 4 is located on the side of the transition shell 2 close to the second baffle 31, and the moving plate 5 is located on the side of the transition shell 2 away from the second baffle 31. When the gas enters the interior of the main shell 1 through the air inlet pipe 7, the sealing plate 4 is The spring telescopic rod 53 pushes and is located in the initial position, and the first chamber is in a sealed state. When the gas entering the main shell 1 gradually increases, its pressure also gradually increases. When the thrust generated by the air pressure is greater than the thrust brought by the spring telescopic rod 53, the sealing plate 4 is pushed and then displaced toward the transition shell 2. At this time, the gas can pass through the transition shell 2 from the first chamber to the inside of the second chamber. When the air pressure inside the first chamber gradually increases, the sealing plate 4 gradually approaches the middle of the transition shell 2. When the sealing plate 4 is located in the middle of the transition shell 2, the maximum equilibrium state is reached at this time, and the pressure and flow rate of the first chamber and the second chamber are equal.
[0024] By setting up the sealing plate 4, the device can adaptively adjust the gas pressure. If the gas pressure is too low, it will be pressurized before entering the next production process. If the gas pressure is too high and the flow rate is too fast, the sealing plate 4 can also play a buffering role to prevent the high gas pressure and flow rate from causing damage to the rear-end equipment. Pressurizing the low-pressure gas makes the rear-end purification efficiency higher, making the device more practical and having a wider range of applications.
[0025] One end of the screw rod 6 is rotatably mounted in the middle of the first baffle plate 3, and a first output pipe 8 and a second output pipe 9 are fixedly mounted on a side of the first baffle plate 3 away from the main shell 1, and the first output pipe 8 and the second output pipe 9 are both connected to the interior of the main shell 1, and a pressure limiting valve 81 is fixedly mounted on the first output pipe 8 and the second output pipe 9, and one end of the first output pipe 8 and the second output pipe 9 away from the first baffle plate 3 is connected to the input end of the external methane purification equipment.
[0026] A first gear 61 is rotatably installed in the middle of one side of the first baffle plate 3 away from the movable plate 5, a second gear 62 is provided on one side of the first gear 61, the second gear 62 is meshed with the first gear 61, a hexagonal connector 63 is fixedly installed on one side of the second gear 62, and the middle part of the first gear 61 passes through the first baffle plate 3 and is fixedly installed on the end of the screw rod 6.
[0027] Because the gas pressure flow rates output by different preparation devices are different, and the amount of raw material used and the temperature can cause the output gas volume to change, a hexagonal connector 63 is provided, and a wrench is used to rotate the hexagonal connector 63, which drives the second gear 62 and the first gear 61 to rotate and then drives the screw 6 to rotate, thereby causing the movable plate 5 to move, and then adjusting the strength of the spring telescopic rod 53, so that the device can adapt to a wider range of gas pressures, can automatically adapt to more devices, has a simple structure, is easy to operate, and has low maintenance costs.
[0028] A plurality of evenly distributed sliders 51 are fixedly mounted on the outer ring of the movable plate 5, and a plurality of first slide grooves 11 corresponding to the sliders 51 are opened on the inner wall of the main shell 1. The sliders 51 are slidably clamped inside the first slide grooves 11. The sliders 51 are arranged so that the movable plate 5 can move stably without shaking, thereby making the operation of the device more stable.
[0029] By setting the pressure limiting valve 81, when the second chamber is lower, the gas cannot pass through the second output pipe 9, and will flow out from the inside of the first output pipe 8. When the air pressure is strong, the second output pipe 9 is in an open state. The first output pipe 8 and the second output pipe 9 can be connected to different back-end purification equipment, which plays a role of secondary protection and further protects the safety of the device.
[0030] The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. An automatic gas supply system for methane purification equipment, comprising a main housing (1), characterized in that: A plurality of transition shells (2) distributed in an annular shape are fixedly mounted on the outer ring of one end of the main shell (1); a cavity is provided inside the transition shell (2), and the cavity is communicated with the interior of the main shell (1); a first baffle (3) is fixedly mounted on one end of the main shell (1); a second baffle (31) is fixedly mounted on the end of the main shell (1) away from the first baffle (3); a sealing plate (4) and a movable plate (5) are provided on the internal sliding card of the main shell (1); a plurality of spring telescopic rods (53) distributed in an annular shape are fixedly mounted between the sealing plate (4) and the movable plate (5); a screw rod (6) is provided in the middle of the movable plate (5); one end of the screw rod (6) is rotatably mounted in the middle of the first baffle (3).
2. The automatic gas supply system for methane purification equipment according to claim 1, characterized in that: A first gear (61) is rotatably mounted on the middle portion of a side of the first baffle (3) away from the movable plate (5); a second gear (62) is provided on one side of the first gear (61); the second gear (62) is meshed with the first gear (61); a hexagonal connecting piece (63) is fixedly mounted on one side of the second gear (62); and the middle portion of the first gear (61) passes through the first baffle (3) and is fixedly mounted on the end of the screw rod (6).
3. The automatic gas supply system for methane purification equipment according to claim 1, characterized in that: A central bracket (52) is fixedly mounted in the middle of the movable plate (5), and the screw rod (6) is mounted in the middle of the central bracket (52) through a threaded hole.
4. The automatic gas supply system for methane purification equipment according to claim 1, characterized in that: A plurality of evenly distributed sliding blocks (51) are fixedly mounted on the outer ring of the movable plate (5), a plurality of first sliding grooves (11) corresponding to the sliding blocks (51) are provided on the inner wall of the main housing (1), and the sliding blocks (51) are slidably mounted inside the first sliding grooves (11).
5. The automatic gas supply system for methane purification equipment according to claim 1, characterized in that: Both ends of the transition housing (2) are arranged to have rounded corners.
6. The automatic gas supply system for methane purification equipment according to claim 1, characterized in that: A plurality of air intake pipes (7) are fixedly mounted on a side of the second baffle (31) away from the main housing (1), and the air intake pipes (7) are connected to an external methane preparation device.
7. The automatic gas supply system for methane purification equipment according to claim 1, characterized in that: A first output pipe (8) and a second output pipe (9) are fixedly mounted on a side of the first baffle (3) away from the main casing (1); the first output pipe (8) and the second output pipe (9) are both connected to the interior of the main casing (1); a pressure limiting valve (81) is fixedly mounted on the first output pipe (8) and the second output pipe (9); and one end of the first output pipe (8) and the second output pipe (9) away from the first baffle (3) are connected to an input end of an external methane purification device.