Cotton dust recovery device convenient for opening refined cotton
By using the technology of cleaning wheel and gas pressure combined cleaning in the cotton dust recovery device, the problem of frequent replacement of traditional filters is solved, efficient cotton dust filtration and collection is achieved, and working efficiency is improved.
Patent Information
- Application Number
- CN202421706147.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-18
AI Technical Summary
During the filtration process of traditional cotton dust prevention equipment, the ventilation volume gradually decreases as the cotton dust accumulates, resulting in frequent replacement of the filter screen, affecting the filtration and collection efficiency.
A cotton dust recovery device for easy refining cotton opening is designed. The filter plate is moved upward and cleaned by the surface bristles of the cleaning wheel. Combined with gas pressure backflush cleaning, the filter screen is avoided and the filter plate is cleaned without shutdown.
Through the combined action of the cleaning wheel and gas pressure, efficient cleaning of the filter plate is achieved, avoiding filter clogging, improving the overall filtration and collection efficiency, and reducing equipment downtime.
Smart Images

Figure CN222771026U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of refined cotton processing, in particular to a cotton dust recovery device for opening refined cotton. Background Art
[0002] In the production process of refined cotton, the first step is cotton picking and processing. Cotton generally matures in autumn and is picked at the right time. The picked cotton will be sorted manually or mechanically to remove impurities and immature cotton fibers. After picking and preliminary processing, the cotton will further undergo the steps of impurity removal and fiberization. The cotton will be placed in a cotton bin for soaking and steaming to remove impurities and grease in the cotton. The cotton will then be transferred to an opener, where it will be broken down into fibers through mechanical squeezing and tearing. The fiber will then be further cleaned and dried. The fiber will be sent to a cleaning machine, where water flow and friction will be used to remove dirt and impurities on the fiber surface. The cleaned fibers are sent to the dryer, where they are quickly dried by hot air or the sun to ensure that the subsequent processes proceed smoothly. The dried fibers will be further combed and stretched. The fibers are sent to the combing machine, where they are arranged in parallel by mechanical combing, and short fibers and impurities in the fibers are removed. The fibers are then sent to the stretching machine, where they are stretched mechanically to make the length and fineness of the fibers more uniform. The stretched fibers are further leveled and refined, where they are sent to the leveling machine, where mechanical vibration and pressure are used to make the fibers more level, and burrs and agglomerations on the fiber surface are removed. The leveled fibers are then sent to the refinement machine. In the machine, the fineness of the fiber is further improved through mechanical shearing and friction to increase the softness and glossiness of the fiber. The refined fiber will be further processed and packaged, and the fiber will be sent to the spinning machine, where it will be converted into cotton yarn through mechanical rotation and stretching. The cotton yarn will then be sent to the textile machine for weaving to make various fabrics. Finally, the finished product will be inspected, trimmed and packaged to ensure the quality and appearance of the product. Through the above production process, the production process of refined cotton is completed. Cotton dust is inevitably generated in the production process of refined cotton. Cotton dust is a plant-derived organic dust, which is mainly generated in the production process of cotton. It is generated by the growth, picking, subsequent processing and storage of cotton. A mixture of various substances gradually accumulated during the production process, including crushed plant components, fibers, bacteria, fungi, dust, pesticides, non-cotton plant components and other pollutants. Cotton dust can cause cotton dust disease. During the quilt production process, if workers do not pay attention to protection, they are easily harmed by cotton dust. Therefore, appropriate preventive measures must be taken, such as reducing the dust concentration in the working environment and strengthening personal protection. These are the keys to preventing cotton dust disease. Traditional cotton dust prevention equipment generally uses filters for filtration, but during the filtration process, as cotton dust accumulates, the ventilation volume of the filter will gradually decrease. It is necessary to stop working and disassemble and clean the filter every once in a while, which is not conducive to improving the overall filtration and collection efficiency. Utility Model Content
[0003] The utility model aims to provide a cotton dust recovery device for opening refined cotton, so as to solve the problem in the above background technology that frequent replacement of filter screens is not conducive to improving filtering and collecting efficiency.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cotton dust recovery device for opening refined cotton, comprising an outer box body, a discharge port is provided on the side surface of the outer box body, and the discharge port on the side surface of the outer box body is closed and installed by a cover plate, a guide pipe is embedded on the upper surface of the outer box body, and an air inlet joint is fixedly installed on the upper end of the guide pipe, a filter plate is fixedly provided on the inner lower end of the outer box body, and an air outlet pipe is fixedly provided on the lower end of the outer box body, the lower end of the guide pipe passes through the inner top surface of the outer box body, the upper end of the air outlet pipe passes through the inner bottom surface of the outer box body, and a contact self-cleaning mechanism is provided on the surface of the outer box body, and the cotton dust is cleaned and prevented from being blocked by the lifting and lowering of the filter plate.
[0005] Preferably, the contact self-cleaning mechanism includes: a closing plate, which is slidably mounted on the side surface of the outer box body, and an electric push rod is fixedly mounted on the outer surface of the outer box body, a cleaning wheel is arranged inside the outer box body, and a rotating connecting rod is mounted on the outer surface of the middle section of the cleaning wheel, a rotating displacement rod is installed inside the upper end of the outer box body, and a motor is fixedly mounted on the outer surface of the upper end of the outer box body, a gear rod is fixedly mounted on the inner surface of the upper end of the outer box body, and connecting gears are fixedly mounted on the side surfaces of both ends of the cleaning wheel.
[0006] By adopting the above technical solution, the cleaning wheel can clean the cotton dust on the surface of the filter plate during movement.
[0007] Preferably, one end of the closing plate passes through the inner surface of the outer box and is fixedly connected to the filter plate, the outer surface of the closing plate fits the outer surface of the outer box, and the lower end of the electric push rod is fixedly connected to one end of the closing plate.
[0008] By adopting the above technical solution, the electric push rod can drive the filter plate to slide up and down through the closing plate and keep the outer box body closed.
[0009] Preferably, the side surface of the cleaning wheel is provided with hard bristles, the connecting rod is slidably connected to the outer box body, and the connecting rod is threadedly connected to the displacement rod, and one end of the displacement rod is fixedly connected to the output shaft of the motor, and the gear rod is meshed with the cleaning wheel through a connecting gear, and the gear rod is located above the connecting gear.
[0010] By adopting the above technical solution, the cleaning wheel can be driven to rotate by the gear rod during the movement.
[0011] Preferably, a pressure cleaning mechanism is provided on the surface of the outer box body, which prevents the filter plate from being clogged by cotton dust through the pressure when the filter plate moves downward.
[0012] By adopting the above technical solution, the filter plate can be backwashed and cleaned by gas pressure.
[0013] Preferably, the pressure cleaning mechanism includes: a bottom plate, which is fixedly arranged inside the lower end of the outer box body, and a leakage hole is opened on the outer surface of the bottom plate, the side surface of the outer box body below the bottom plate is penetrated by a switching plate, and a switching hole is opened on the outer surface of the switching plate, a push plate is fixedly arranged on the upper surface of one end of the switching plate located outside the outer box body, and a contact column is fixedly arranged on the upper end side surface of the push plate, and an extrusion rod is fixedly arranged on the outer surface of one side of the connecting rod.
[0014] By adopting the above technical solution, the extrusion rod can press the contact column to reset the switching plate.
[0015] Preferably, the switching plate is slidingly and frictionally connected to the outer box body, a spring is connected between the push plate and the outer box body, the contact column is arranged opposite to the extrusion rod, and one end of the extrusion rod passes through the outer surface of the outer box body, and the end of the extrusion rod located outside the outer box body is in contact with one end of the contact column.
[0016] By adopting the above technical solution, when the contact column loses its extrusion, the push plate slides under the drive of the spring, so that the leakage hole and the switching hole are misaligned.
[0017] Compared with the prior art, the utility model has the following beneficial effects: the cotton dust recovery device for opening refined cotton is convenient for:
[0018] 1. The filter plate is moved up and then the cleaning wheel surface is rotated to clean the filter plate, so that the filter plate can be cleaned while maintaining filtration, so that the filter collection equipment can complete the cleaning of the filter plate without stopping, greatly improving the overall work efficiency;
[0019] 2. Furthermore, the filter plate slides down and resets after the cleaning wheel moves into position, so that the filter plate can slide downward when the leakage hole is closed, thereby utilizing the pressure inside the outer box below the filter plate to impact the filter plate in a certain direction, so that the blocked filter plate can be cleaned under the action of pressure, thereby achieving a better cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the three-dimensional structure of the connection between the closing plate and the electric push rod of the utility model;
[0022] Figure 3 It is a schematic diagram of the three-dimensional structure of the overall cutaway surface of the utility model;
[0023] Figure 4 This is a three-dimensional structural schematic diagram of the cutaway surface of the cleaning wheel and the connecting gear of the utility model;
[0024] Figure 5 It is a three-dimensional structural schematic diagram of the cut surface connecting the outer box body and the guide pipe of the utility model;
[0025] Figure 6 It is a three-dimensional structural schematic diagram of the connection section of the connecting rod and the displacement rod of the utility model.
[0026] In the figure: 1. outer box; 2. guide tube; 3. air inlet joint; 4. filter plate; 5. air outlet pipe; 6. closing plate; 7. electric push rod; 8. cleaning wheel; 9. connecting rod; 10. displacement rod; 11. motor; 12. gear rod; 13. bottom plate; 14. leakage hole; 15. switching plate; 16. switching hole; 17. pushing plate; 18. contact column; 19. extrusion rod; 20. connecting gear. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-6 The utility model provides a technical solution: a cotton dust recovery device which is convenient for opening refined cotton. Example
[0029] The present embodiment discloses: an outer box body 1, a discharge port is provided on the side surface of the outer box body 1, and the discharge port on the side surface of the outer box body 1 is installed and sealed by a cover plate, a guide pipe 2 is embedded and installed on the upper surface of the outer box body 1, and an air inlet joint 3 is fixedly installed on the upper end of the guide pipe 2, a filter plate 4 is fixedly provided on the lower end of the inner part of the outer box body 1, and an air outlet pipe 5 is fixedly provided on the lower end of the outer box body 1, the lower end of the guide pipe 2 passes through the inner top surface of the outer box body 1, and the upper end of the air outlet pipe 5 passes through the inner bottom surface of the outer box body 1, and a contact self-cleaning mechanism is provided on the surface of the outer box body 1, and the cotton dust is cleaned and prevented from being blocked by lifting and lowering the filter plate 4;
[0030] The contact self-cleaning mechanism comprises: a closing plate 6, which is slidably mounted on the side surface of the outer box body 1, and an electric push rod 7 is fixedly mounted on the outer surface of the outer box body 1, a cleaning wheel 8 is arranged inside the outer box body 1, and a rotating connecting rod 9 is installed on the outer surface of the middle section of the cleaning wheel 8, a rotating displacement rod 10 is installed inside the upper end of the outer box body 1, and a motor 11 is fixedly mounted on the outer surface of the upper end of the outer box body 1, a gear rod 12 is fixedly mounted on the inner surface of the upper end of the outer box body 1, and connecting gears 20 are fixedly mounted on the side surfaces of both ends of the cleaning wheel 8;
[0031] One end of the closing plate 6 penetrates the inner surface of the outer box body 1 and is fixedly connected to the filter plate 4, the outer surface of the closing plate 6 fits the outer surface of the outer box body 1, and the lower end of the electric push rod 7 is fixedly connected to one end of the closing plate 6;
[0032] The side surface of the cleaning wheel 8 is provided with hard bristles, the connecting rod 9 is slidably connected to the outer box body 1, and the connecting rod 9 is threadedly connected to the displacement rod 10, and one end of the displacement rod 10 is fixedly connected to the output shaft of the motor 11, and the gear rod 12 is meshed and connected to the cleaning wheel 8 through the connecting gear 20, and the gear rod 12 is located above the connecting gear 20;
[0033] During the normal filtering process, the air in the workshop drawn by the air pump is injected into the interior of the outer box body 1 through the air inlet joint 3 and the guide pipe 2. At this time, the air passes through the filter plate 4 and is discharged downward through the air outlet pipe 5. When too much cotton dust accumulates on the surface of the filter plate 4, the electric push rod 7 starts to drive the filter plate 4 to slide upward through the closing plate 6 until the upper surface of the filter plate 4 is in contact with the bristles on the outer surface of the cleaning wheel 8. At this time, the motor 11 starts to drive the connecting rod 9 to slide inside the outer box body 1 through the threaded connection between the displacement rod 10 and the connecting rod 9. At this time, the cleaning wheel 8 at the lower end of the connecting rod 9 is driven to slide relative to the outer box body 1, and the cleaning wheel 8 rotates during the sliding process through the meshing connection between the connecting gear 20 and the gear rod 12, so that the cleaning wheel 8 can rotate in the opposite direction during the movement, so that the cleaning wheel 8 can clean the cotton dust on the surface of the filter plate 4 through the bristles. Example
[0034] This embodiment is based on the embodiment 1 and discloses that: a pressure cleaning mechanism is provided on the surface of the outer box body 1, and the pressure when the filter plate 4 moves downward prevents the filter plate 4 from being blocked by cotton dust;
[0035] The pressure cleaning mechanism includes: a bottom plate 13, the bottom plate 13 is fixedly arranged inside the lower end of the outer box body 1, and a leakage hole 14 is opened on the outer surface of the bottom plate 13, the side surface of the outer box body 1 below the bottom plate 13 is penetrated by a switching plate 15, and a switching hole 16 is opened on the outer surface of the switching plate 15, a push plate 17 is fixedly arranged on the upper surface of one end of the switching plate 15 located outside the outer box body 1, and a contact column 18 is fixedly arranged on the upper end side surface of the push plate 17, and an extrusion rod 19 is fixedly arranged on the outer surface of one side of the connecting rod 9;
[0036] The switch plate 15 is connected to the outer box body 1 by sliding friction, a spring is connected between the push plate 17 and the outer box body 1, the contact column 18 is arranged opposite to the extrusion rod 19, and one end of the extrusion rod 19 passes through the outer surface of the outer box body 1, and the end of the extrusion rod 19 located outside the outer box body 1 is in contact with one end of the contact column 18;
[0037] When the cleaning wheel 8 finishes cleaning the filter plate 4, the sliding of the connecting rod 9 causes the squeezing rod 19 to release the squeezing of the contact column 18. The contact column 18 loses its squeezing, causing the push plate 17 to drive the switching plate 15 to slide under the support of the spring, and the contact column 18 closes the hole in the outer box body 1 caused by the sliding of the squeezing rod 19, and the switching hole 16 is closed by the misalignment with the leakage hole 14, and then the electric push rod 7 drives the filter plate 4 to slide down through the closing plate 6. At this time, when the filter plate 4 is still blocked, due to the closure of the bottom plate 13, the filter plate 4 recoils and cleans the blocked area through the gas pressure below during the sliding process. After cleaning, the cleaning wheel 8 is driven to reset, and the connecting rod 9 squeezes the contact column 18 through the squeezing rod 19 to reset the switching plate 15, so that the filtered gas can continue to be discharged downward through the outlet pipe 5. After a period of time, the closed cover plate on the side surface of the outer box body 1 is opened to clean and recycle the collected cotton dust.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cotton dust recovery device for opening refined cotton, comprising an outer box (1), a side surface of the outer box (1) is provided with a discharge port, and the discharge port on the side surface of the outer box (1) is installed and sealed by a cover plate, a guide tube (2) is embedded in the upper surface of the outer box (1), and an air inlet joint (3) is fixedly installed at the upper end of the guide tube (2), a filter plate (4) is fixedly installed at the lower end of the inner part of the outer box (1), and an air outlet pipe (5) is fixedly installed at the lower end of the outer box (1), characterized in that: The lower end of the guide pipe (2) penetrates the internal top surface of the outer box (1), and the upper end of the air outlet pipe (5) penetrates the internal bottom surface of the outer box (1). The surface of the outer box (1) is provided with a contact self-cleaning mechanism, and the cotton dust is cleaned and prevented from being blocked by lifting and lowering the filter plate (4).
2. A cotton dust recovery device for facilitating opening of refined cotton according to claim 1, characterized in that: The contact self-cleaning mechanism comprises: a closing plate (6), the closing plate (6) being slidably mounted on the side surface of the outer box (1), and an electric push rod (7) being fixedly mounted on the outer surface of the outer box (1), a cleaning wheel (8) being arranged inside the outer box (1), and a rotatable connecting rod (9) being mounted on the outer surface of the middle section of the cleaning wheel (8), a rotatable displacement rod (10) being mounted inside the upper end of the outer box (1), and a motor (11) being fixedly mounted on the outer surface of the upper end of the outer box (1), a gear rod (12) being fixedly mounted on the inner surface of the upper end of the outer box (1), and connecting gears (20) being fixedly mounted on the side surfaces of both ends of the cleaning wheel (8).
3. A cotton dust recovery device for facilitating opening of refined cotton according to claim 2, characterized in that: One end of the closing plate (6) passes through the inner surface of the outer box (1) and is fixedly connected to the filter plate (4); the outer surface of the closing plate (6) fits the outer surface of the outer box (1); and the lower end of the electric push rod (7) is fixedly connected to one end of the closing plate (6).
4. A cotton dust recovery device for facilitating opening of refined cotton according to claim 2, characterized in that: The side surface of the cleaning wheel (8) is provided with hard bristles, the connecting rod (9) is slidably connected to the outer box (1), the connecting rod (9) is threadedly connected to the displacement rod (10), and one end of the displacement rod (10) is fixedly connected to the output shaft of the motor (11), the gear rod (12) is meshedly connected to the cleaning wheel (8) via a connecting gear (20), and the gear rod (12) is located above the connecting gear (20).
5. The cotton dust recovery device for facilitating the opening of refined cotton according to claim 2, characterized in that: A pressure cleaning mechanism is provided on the surface of the outer box body (1), and the pressure exerted by the filter plate (4) when it moves downward prevents the filter plate (4) from being clogged by cotton dust.
6. A cotton dust recovery device for facilitating opening of refined cotton according to claim 5, characterized in that: The pressure cleaning mechanism comprises: a bottom plate (13), the bottom plate (13) being fixedly arranged inside the lower end of the outer box body (1), and a leakage hole (14) being provided on the outer surface of the bottom plate (13); a side surface of the outer box body (1) below the bottom plate (13) being penetrated by a switching plate (15), and a switching hole (16) being provided on the outer surface of the switching plate (15); a push plate (17) being fixedly arranged on the upper surface of one end of the switching plate (15) located outside the outer box body (1), and a contact column (18) being fixedly arranged on the upper side surface of the push plate (17); and a squeezing rod (19) being fixedly arranged on the outer surface of one side of the connecting rod (9).
7. A cotton dust recovery device for facilitating opening of refined cotton according to claim 6, characterized in that: The switching plate (15) is connected to the outer box (1) by sliding friction, a spring is connected between the push plate (17) and the outer box (1), the contact column (18) is arranged opposite to the extrusion rod (19), and one end of the extrusion rod (19) passes through the outer surface of the outer box (1), and one end of the extrusion rod (19) located outside the outer box (1) is in contact with one end of the contact column (18).