Weft laying trolley of rhombic net lapping machine

By designing the weft laying car of the diamond mesh laying machine, the transmission mechanism and guide rail system are used to realize the reciprocating movement of the car skateboard, the problems of low production efficiency and poor stability of the existing weft laying car are solved, and efficient and stable net laying effect is achieved, and production efficiency and product quality are improved.

CN222771071UActive Publication Date: 2025-04-18CHANGZHOU JINHAO TEXTILE MASCH TECH CO LTD
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Patent Information

Application Number
CN202421654542.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-13
Publication Date
2025-04-18
Estimated Expiration
2034-07-13

AI Technical Summary

Technical Problem

The existing trolleys have low production efficiency and poor stability, resulting in low production efficiency and product quality.

Method used

A weft laying car with a diamond mesh laying machine is designed, and a transmission mechanism is used to drive the trolley skateboard to reciprocate on the guide rails. The sprocket is driven by the drive motor and reducer, and the trolley chain is used to drive the trolley skateboard to efficiently lay the net.

Benefits of technology

It realizes efficient network laying operations, has good stability, high network laying efficiency, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222771071U_ABST
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Abstract

The utility model relates to the field of weft laying trolleys, in particular to a weft laying trolley of a diamond net lapping machine, which is characterized in that a transmission mechanism and two guide rails are respectively arranged on a rack, trolley sliding plates are arranged on the guide rails, the trolley sliding plates on the two sides are fixedly connected through a trolley connecting frame, and the trolley sliding plates are driven by the transmission mechanism to move. According to the utility model, the trolley sliding plates on the two sides are positioned on the guide rails for reciprocating motion, so that the lapping action can be efficiently completed, the first chain wheel, the second chain wheel and the third chain wheel can be driven by the driving motor and the speed reducer, so that the trolley chain can be driven, and the trolley sliding plates are matched with the stay bars and the knuckle bearings; the trolley sliding plate can be driven by the trolley chain to reciprocate, the net laying mode is good in stability and high in net laying efficiency, the production efficiency is improved, and the product quality is also improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of a weft laying trolley, in particular to a weft laying trolley of a diamond-shaped net laying machine. Background Art

[0002] The weft placing trolley is a device used in warp knitting machines to place yarn on the machine's working needles in a certain pattern in order to form knitted fabrics. It uses precise mechanical structures and control systems to automatically grab, lay and clamp yarn, thereby improving production efficiency and product quality.

[0003] At present, most of the weft laying trolleys on the market are mainly imported and some are old equipment from the 1980s and 1990s. The investment cost and production and maintenance cost of imported equipment are too high, and the mechanical structure of old equipment is easily damaged, the web laying efficiency is low, and the stability is poor, which will reduce production efficiency and product quality. Therefore, there is an urgent need for a weft laying trolley with high production efficiency, stability and reliability. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a weft laying trolley for a diamond-shaped net laying machine.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A weft laying trolley of a diamond-shaped web laying machine comprises a frame, on which a transmission mechanism and two guide rails are respectively provided, on which trolley slide plates are provided, the trolley slide plates on both sides are fixedly connected by a trolley connecting frame, and the trolley slide plates are driven to move by the transmission mechanism; the transmission mechanism comprises a transmission shaft, both ends of the transmission shaft are sleeved with third sprockets, the third sprockets are transmission-connected to a first sprocket above the frame through a transmission chain, and the first sprockets are transmission-connected to a second sprocket through a sprocket shaft; above the frame, trolley chains transmission-connected to the second sprocket are provided on the outer sides of the guide rails on both sides, and the trolley slide plates are transmission-connected to the trolley chains.

[0007] In addition, the preferred structure is that the trolley skateboard is provided with roller bearings, pins and spacers and is movably mounted on the guide rail through them, and the trolley skateboard is also provided with an eccentric pin.

[0008] In addition, a preferred structure is that connecting seats are fixedly provided on both sides of the guide rail on the frame, beams are fixedly provided on the tops of the connecting seats, and sprocket seats are installed on the tops of the beams.

[0009] In addition, a preferred structure is that a sprocket shaft is rotatably mounted on the sprocket seat via a bearing, a first sprocket and a second sprocket are respectively provided at both ends of the sprocket shaft, and the first sprocket is located on the outside of the sprocket shaft.

[0010] In addition, a preferred structure is that a reducer fixing plate is installed on each of the beams, a reducer is fixedly arranged on the reducer fixing plate, and the reducer is transmission-connected to a driving motor on the top of the reducer.

[0011] In addition, a preferred structure is that a transmission shaft is rotatably arranged on the reducer, bearing fixing plates are installed on both side beams, and bearing seats adapted to the transmission shaft are arranged on the bearing fixing plates.

[0012] In addition, a preferred structure is that third sprockets are provided at both ends of the transmission shaft, and the third sprockets on both sides are respectively connected to the first sprockets on both sides through transmission chains.

[0013] In addition, a preferred structure is that a chain pin seat is provided on the trolley chain, and a trolley pin seat is provided at both ends of the trolley slide plate.

[0014] In addition, a preferred structure is that both the chain pin shaft seat and the trolley pin shaft seat are provided with joint bearings, and the joint bearings on both sides are connected by a support rod.

[0015] The beneficial effects of the utility model are as follows: the trolley slides on both sides are located on the guide rails and perform reciprocating motion, so the web-laying action can be completed efficiently. By setting the driving motor and the reducer, the first sprocket, the second sprocket and the third sprocket can be driven, thereby the trolley chain can be driven, and in conjunction with the setting of the support rod and the joint bearing, the trolley slide can be driven by the trolley chain to perform reciprocating motion. This web-laying method has good stability and high web-laying efficiency, which not only improves production efficiency but also improves product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a front structural schematic diagram of a weft laying trolley of a diamond-shaped web laying machine proposed by the utility model;

[0017] Figure 2 for Figure 1 Detailed enlargement of ;

[0018] Figure 3 The utility model is a schematic diagram of the top view of the weft laying trolley of the diamond-shaped web laying machine.

[0019] In the figure: 1 frame, 2 guide rail fixing seat, 3 trolley connecting frame, 4 guide rail, 5 roller bearing, 6 pin shaft, 7 spacer, 8 connecting seat, 9 beam, 10 first sprocket, 11 sprocket seat, 12 sprocket shaft, 13 bearing, 14 second sprocket, 15 transmission chain, 16 trolley slide plate, 17 eccentric pin shaft, 18 trolley chain, 19 reducer fixing plate, 20 reducer, 21 drive motor, 22 third sprocket, 23 bearing fixing plate, 24 bearing seat, 25 support rod, 26 joint bearing, 27 transmission shaft, 28 chain pin shaft seat, 29 trolley pin shaft seat. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Reference Figure 1-3 A weft laying trolley of a diamond-shaped web laying machine comprises a frame 1, on which a transmission mechanism and two guide rails 4 are respectively provided, on which a trolley slide plate 16 is provided, and the trolley slide plates 16 on both sides are fixedly connected by a trolley connecting frame 3, and the trolley slide plates 16 are driven to move by the transmission mechanism. The transmission mechanism comprises a transmission shaft 27, on both ends of which a third sprocket 22 is sleeved, and the third sprocket 22 is transmission-connected to the first sprocket 10 above the frame 1 through a transmission chain 15, and the first sprocket 10 is transmission-connected to the second sprocket 14 through a sprocket shaft 12. Above the frame 1, on the outer sides of the guide rails 4 on both sides, a trolley chain 18 transmission-connected to the second sprocket 14 is provided, and the trolley slide plates 16 are transmission-connected to the trolley chain 18.

[0022] The trolley slide 16 is provided with roller bearings 5, pins 6 and spacers 7 and is movably mounted on the guide rail 4, and an eccentric pin 17 is also provided on the trolley slide 16. The trolley slide 16 can be moved on the guide rail 4 by the arrangement of the roller bearings 5, pins 6 and spacers 7, and the trolley slide 16 can be adjusted by the arrangement of the eccentric pin 17, thereby ensuring that the trolley slide moves smoothly on the guide rail 4.

[0023] Wherein, the frame 1 is fixedly provided with a connecting seat 8 on both sides of the guide rail 4, the top of the connecting seat 8 is fixedly provided with a beam 9, and the top of the beam 9 is installed with a sprocket seat 11. Through the setting of the connecting seat 8, the support of the beam 9 can be achieved.

[0024] The sprocket shaft 12 is rotatably mounted on the sprocket seat 11 through a bearing 13, and the first sprocket 10 and the second sprocket 14 are respectively provided at both ends of the sprocket shaft 12, and the first sprocket 10 is located on the outside of the sprocket shaft 12. Through the arrangement of the sprocket shaft 12, the first sprocket 10 and the second sprocket 14 can rotate synchronously.

[0025] Among them, the beams 9 are all equipped with a reducer fixing plate 19, on which a reducer 20 is fixedly arranged, and the reducer 20 is connected to the driving motor 21 on the top thereof. The reducer 20 is rotatably provided with a transmission shaft 27, and the beams 9 on both sides are all equipped with a bearing fixing plate 23, and the bearing fixing plate 23 is provided with a bearing seat 24 adapted to the transmission shaft 27. The reducer 20 is driven by the driving motor 21, so that the transmission shaft 27 can be driven to rotate, so that the third sprockets 22 on both sides of the transmission shaft 27 can be synchronously rotated.

[0026] Among them, both ends of the transmission shaft 27 are provided with third sprockets 22, and the third sprockets 22 on both sides are respectively connected to the first sprockets 10 on both sides through the transmission chain 15. Through the setting of the transmission chain 15, the third sprockets 22 on both sides and the first sprocket 10 can be rotated synchronously.

[0027] Among them, the trolley chain 18 is provided with a chain pin seat 28, and the two ends of the trolley slide plate 16 are provided with a trolley pin seat 29. The chain pin seat 28 and the trolley pin seat 29 are provided with joint bearings 26, and the joint bearings 26 on both sides are connected by a support rod 25. Through the provision of the joint bearing 26 and the support rod 25, the chain pin seat 28 and the trolley pin seat 29 can be connected, so that the trolley chain 18 can drive the trolley slide plate 16 to reciprocate, so that the reciprocating motion of the trolley slide plate 16 can be used to efficiently complete the net laying action.

[0028] In the present invention, the trolley slides 16 on both sides can be fixedly connected by the trolley connecting frame 3, so that the net laying action can be efficiently completed by the reciprocating motion of the trolley slides 16 on both sides. It is worth noting that the specific structure and use of the net laying are the existing technologies currently disclosed on the market, which do not belong to the main technical problems to be solved in the present technical solution, so they are not described in detail in the present invention.

[0029] Furthermore, when the user needs to control the trolley connecting frame 3 to move, the reducer 20 can be driven by the driving motor 21, so that the transmission shaft 27 can be driven to rotate by the reducer 20. At this time, the third sprockets 22 on both sides of the transmission shaft 27 rotate synchronously with the transmission shaft 27, and the first sprocket 10 and the third sprocket 22 above the frame 1 can rotate synchronously through the setting of the transmission chain 15. Since the first sprocket 10 and the second sprocket 14 are both sleeved on the sprocket shaft 12, the second sprocket 14 also rotates synchronously with the first sprocket 10.

[0030] At this time, the trolley chain 18 can be driven by the second sprocket 14, and since the chain pin seat 28 and the trolley pin seat 29 are respectively provided on both sides of the trolley chain 18 and the trolley slide plate 16, and the chain pin seat 28 and the trolley pin seat 29 are both provided with joint bearings 26, and the joint bearings 26 are connected by the support rod 25. Therefore, the trolley slide plate 16 can be driven by the trolley chain 18, so that the trolley slide plate 16 can be located on the guide rail 4 and reciprocate.

[0031] In the utility model, the trolley slide plates 16 on both sides are located on the guide rails 4 and perform reciprocating motion, so the web laying action can be completed efficiently. By setting the driving motor 21 and the reducer 20, the first sprocket 10, the second sprocket 14 and the third sprocket 22 can be driven, so that the trolley chain 18 can be driven, and in conjunction with the setting of the support rod 25 and the joint bearing 26, the trolley slide plate 16 can be driven by the trolley chain 18 to perform reciprocating motion. This web laying method has good stability and high web laying efficiency, which not only improves production efficiency but also improves product quality.

[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A weft laying trolley for a diamond-shaped web laying machine, comprising a frame (1), characterized in that: The frame (1) is provided with a transmission mechanism and two guide rails (4), each of the guide rails (4) is provided with a trolley slide plate (16), the trolley slide plates (16) on both sides are fixedly connected by a trolley connecting frame (3), and the trolley slide plates (16) are driven to move by the transmission mechanism; The transmission mechanism comprises a transmission shaft (27), both ends of the transmission shaft (27) are sleeved with a third sprocket (22), the third sprocket (22) is transmission-connected to the first sprocket (10) above the frame (1) through a transmission chain (15), and the first sprocket (10) is transmission-connected to the second sprocket (14) through a sprocket shaft (12); A trolley chain (18) which is transmission-connected to the second sprocket (14) is arranged on the outer sides of the guide rails (4) on the upper side of the frame (1), and the trolley slide plate (16) is transmission-connected to the trolley chain (18).

2. The weft laying trolley of the diamond-shaped web laying machine according to claim 1, characterized in that: The trolley slide plate (16) is provided with a roller bearing (5), a pin shaft (6) and a spacer (7) and is movably mounted on the guide rail (4), and an eccentric pin shaft (17) is also provided on the trolley slide plate (16).

3. The weft laying trolley of the diamond-shaped web laying machine according to claim 1, characterized in that: Connecting seats (8) are fixedly arranged on both sides of the guide rail (4) on the frame (1), beams (9) are fixedly arranged on the tops of the connecting seats (8), and sprocket seats (11) are installed on the tops of the beams (9).

4. The weft laying trolley of the diamond-shaped web laying machine according to claim 3, characterized in that: A sprocket shaft (12) is rotatably mounted on the sprocket seat (11) via a bearing (13); a first sprocket (10) and a second sprocket (14) are respectively and transmission-disposed at two ends of the sprocket shaft (12); and the first sprocket (10) is located outside the sprocket shaft (12).

5. The weft laying trolley of the diamond-shaped web laying machine according to claim 4, characterized in that: A reducer fixing plate (19) is installed on each of the beams (9), a reducer (20) is fixedly arranged on the reducer fixing plate (19), and the reducer (20) is drivingly connected to a driving motor (21) on the top thereof.

6. The weft laying trolley of the diamond-shaped web laying machine according to claim 5, characterized in that: A transmission shaft (27) is rotatably arranged on the reducer (20), bearing fixing plates (23) are installed on both side beams (9), and bearing seats (24) adapted to the transmission shaft (27) are arranged on the bearing fixing plates (23).

7. The weft laying trolley of the diamond-shaped web laying machine according to claim 6, characterized in that: Both ends of the transmission shaft (27) are provided with third sprockets (22), and the third sprockets (22) on both sides are connected to the first sprockets (10) on both sides through transmission chains (15).

8. The weft laying trolley of the diamond-shaped web laying machine according to claim 1, characterized in that: The trolley chain (18) is provided with a chain pin seat (28), and both ends of the trolley slide plate (16) are provided with a trolley pin seat (29).

9. The weft laying trolley of the diamond-shaped web laying machine according to claim 8, characterized in that: The chain pin shaft seat (28) and the trolley pin shaft seat (29) are both provided with joint bearings (26), and the joint bearings (26) on both sides are connected via a support rod (25).