Non-woven fabric hot-pressing device for vehicle

By setting up a heater, heat conduction pipe, thermal oil and temperature detector in the automotive non-woven hot pressing device, the temperature distribution is uniformized, and the hot pressing conditions are adjusted through the insulation door and lifting rod, the problems of uneven temperature distribution on the plate surface and the deformation of non-woven fabric are solved, and the stability of product quality is improved.

CN222771150UActive Publication Date: 2025-04-18HUBEI NANTIAN NON WOVEN PROD
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Patent Information

Application Number
CN202421667693.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-04-18
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The existing automotive non-woven hot-pressing devices have problems such as uneven temperature distribution on the plate surface, low temperature control accuracy, and deformation of the shape and size of the non-woven fabric after hot-pressing.

Method used

By setting up a heater, heat conduction pipe, thermal oil and temperature detector, the temperature distribution is uniformized, and the thermal pressing conditions are adjusted through the insulation door and lifting rod to adapt to non-woven fabrics of different thicknesses. At the same time, a fan is used to cool the non-woven fabric after hot pressing to maintain the stability of the fiber structure.

Benefits of technology

It improves the uniformity of temperature distribution and temperature control accuracy, reduces the deformation of non-woven fabrics during the hot pressing process, and ensures the stability of product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of non-woven fabric production, and provides a vehicle non-woven fabric hot-pressing device which comprises a box body and a hot-pressing mechanism. By arranging the heater, the heat conduction pipe, the heat conduction oil and the temperature detector, the heater heats the heat conduction oil through the heat conduction pipe, the heat conduction oil has fluidity, temperature distribution can be more uniform, the temperature difference of the hot pressing roller is reduced, the product quality is improved, and the temperature detector detects the temperature of the heat conduction oil, controls the power of the heater and ensures that the temperature is in a proper interval. The opening size of the hot-pressing box can be adjusted by arranging the heat preservation door, heat preservation in the hot-pressing box is facilitated, temperature change is reduced, non-woven fabrics with different thicknesses can pass through the hot-pressing box by adjusting the height, the non-woven fabrics with different thicknesses can be processed by arranging the lifting rod and adjusting the distance between the hot-pressing rollers, and the hot-pressing motor works to drive the hot-pressing rollers to rotate for hot-pressing treatment; according to the utility model, the fan is arranged to cool the hot-pressed non-woven fabric, so that the fiber structure of the non-woven fabric gradually restores to be stable.
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Description

Technical Field

[0001] The utility model relates to the technical field of non-woven fabric production, in particular to a non-woven fabric hot pressing device for vehicles. Background Art

[0002] The automotive non-woven fabric hot pressing device is a device specially used to manufacture non-woven fabric materials for use inside vehicles. In the automobile manufacturing process, non-woven fabric materials are usually used to make car seats, door interiors, car roofs, trunk pads and other parts. The automotive non-woven fabric hot pressing device melts and presses the fiber materials together under high temperature and high pressure to form a non-woven fabric material with high strength and stability. It can flexibly meet the requirements of different automotive parts for non-woven fabrics. The design and production standards of automotive non-woven fabric hot pressing devices are usually adapted to the requirements of the automotive industry to ensure that the non-woven fabrics produced can meet the quality and safety requirements of automobile manufacturing.

[0003] According to the retrieval of China Utility Model Publication No.: CN219260480U, a non-woven fabric hot pressing device for vehicles is disclosed. The utility model preheats the non-woven fabric before hot pressing by setting a feed roller group, thereby reducing the water content inside the non-woven fabric; and achieves uniform hot pressing of the non-woven fabric by setting a hot pressing box, thereby improving the hot pressing effect.

[0004] However, there are some issues that need to be considered when implementing the above technical solutions: First, due to the structure of the heating plate and the heating method, the temperature distribution on the plate surface is uneven, resulting in a large temperature difference. Moreover, due to the large temperature lag of the heating plate, the temperature meter cannot collect and control the plate surface temperature in time, resulting in low temperature control accuracy, which will affect the working stability and thus affect the product quality. Secondly, the equipment is directly taken up by the winding roller after hot pressing. The non-woven fabric will be affected by high temperature and pressure, and its fiber structure will undergo certain changes, which will cause the shape and size of the non-woven fabric to deform. Utility Model Content

[0005] The purpose of the utility model is to provide a non-woven fabric hot pressing device for vehicles to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a non-woven fabric hot pressing device for a vehicle, comprising a box body and a hot pressing mechanism, a controller is arranged on the front of the box body, a hot pressing mechanism is arranged above the box body, a first guide roller is arranged above the box body, and a preheating box is arranged above the first guide roller.

[0007] Preferably, the box body is fixedly connected to the preheating box, a heating plate is arranged inside the preheating box, and two groups of heating plates are arranged.

[0008] Preferably, a hot press box is arranged on the right side of the preheating box, and a heat preservation door is arranged on the right side of the hot press box, and the height of the heat preservation door is adjustable.

[0009] Preferably, the interior of the hot press box is connected to one end of a lifting rod, the other end of the lifting rod is connected to a hot press roller, and the left side of the hot press roller is connected to a hot press motor.

[0010] Preferably, a heater is provided on the right side of the hot pressing roller, the heater is connected to one end of the heat conducting tube, a bearing is provided on the outside of the heat conducting tube, the inside of the hot pressing roller is filled with heat conducting oil, and a temperature detector is provided at the bottom of the hot pressing roller.

[0011] Preferably, a second guide roller is provided on the right side of the thermal insulation door, a fan is provided on the right side of the second guide roller, the fan is fixedly connected to the box body, and the fan is provided in multiple groups.

[0012] Preferably, a storage roller is provided on the right side of the fan, the storage roller is movably connected to the box body via a base, and a storage motor is provided behind the storage roller.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model is provided with a heater, a heat conducting pipe, heat conducting oil and a temperature detector. The heater heats the heat conducting oil through the heat conducting pipe. The heat conducting oil has fluidity, which can make the temperature distribution more uniform, reduce the temperature difference of the hot pressing roller, and improve the product quality. The temperature detector detects the temperature of the heat conducting oil, controls the power of the heater, and ensures that the temperature is within a suitable range. By arranging a heat preservation door, the opening size of the hot pressing box can be adjusted, which is beneficial to heat preservation in the hot pressing box and reduces temperature changes. By adjusting the height, it can adapt to the passage of non-woven fabrics of different thicknesses. By arranging a lifting rod, the spacing between the hot pressing rollers can be adjusted to adapt to the processing of non-woven fabrics of different thicknesses. The hot pressing motor drives the hot pressing rollers to rotate for hot pressing treatment.

[0015] The utility model provides a fan to cool the non-woven fabric after heat pressing, so that the fiber structure of the non-woven fabric gradually recovers stability, thereby maintaining its shape and size and preventing it from being squeezed and deformed after being stored. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the appearance structure of the utility model.

[0017] Figure 2 This is a schematic diagram of the internal structure of the preheating box of the utility model.

[0018] Figure 3 It is a schematic diagram of the internal structure of the hot press box of the utility model.

[0019] Figure 4This is a schematic diagram of the internal structure of the hot pressing roller of the utility model.

[0020] In the figure: 1. box body; 2. controller; 3. hot pressing mechanism; 301. first guide roller; 302. preheating box; 303. heating plate; 304. hot pressing box; 305. thermal insulation door; 306. lifting rod; 307. hot pressing roller; 308. hot pressing motor; 309. heater; 310. heat pipe; 311. bearing; 312. heat transfer oil; 313. temperature detector; 314. second guide roller; 315. fan; 316. storage roller; 317. storage motor. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-4The utility model provides an embodiment: a non-woven fabric hot pressing device for a vehicle, comprising a box body 1 and a hot pressing mechanism 3, a controller 2 is arranged on the front of the box body 1, the hot pressing mechanism 3 is arranged above the box body 1, a first guide roller 301 is arranged above the box body 1, and a preheating box 302 is arranged above the first guide roller 301.

[0026] Specifically, the box body 1 is fixedly connected to the preheating box 302. A heating plate 303 is arranged on the inner side of the preheating box 302. Two groups of heating plates 303 are arranged. The heating plates 303 preheat the non-woven fabric passing through. Through preheating, the non-woven fabric has reached a certain temperature during hot pressing, which reduces the energy required for hot pressing. At the same time, it can make the temperature distribution of the non-woven fabric more uniform, reducing deformation and defective products caused by uneven temperature.

[0027] Specifically, a hot press box 304 is arranged on the right side of the preheating box 302, and an insulation door 305 is arranged on the right side of the hot press box 304. The insulation door 305 is height-adjustable, and the insulation door 305 can adjust the opening size of the hot press box 304, which is beneficial to heat preservation in the hot press box 304 and reduce temperature changes. Through height adjustment, it can adapt to the passage of non-woven fabrics of different thicknesses.

[0028] Specifically, the interior of the hot press box 304 is connected to one end of the lifting rod 306, the other end of the lifting rod 306 is connected to the hot press roller 307, the left side of the hot press roller 307 is connected to the hot press motor 308, the lifting rod 306 adjusts the spacing between the hot press rollers 307 to adapt to the processing of non-woven fabrics of different thicknesses, and the hot press motor 308 drives the hot press roller 307 to rotate for hot pressing treatment.

[0029] Specifically, a heater 309 is provided on the right side of the hot pressing roller 307, and the heater 309 is connected to one end of the heat pipe 310. A bearing 311 is provided on the outer side of the heat pipe 310. The interior of the hot pressing roller 307 is filled with heat conducting oil 312. A temperature detector 313 is provided at the bottom of the hot pressing roller 307. The heater 309 heats the heat conducting oil 312 through the heat conducting pipe 310. The heat conducting oil 312 has fluidity, which can make the temperature distribution more uniform, reduce the temperature difference of the hot pressing roller 307, and improve the product quality. The temperature detector 313 detects the temperature of the heat conducting oil 312, controls the power of the heater 309, and ensures that the temperature is in an appropriate range.

[0030] Specifically, a second guide roller 314 is provided on the right side of the thermal insulation door 305, and a fan 315 is provided on the right side of the second guide roller 314. The fan 315 is fixedly connected to the box body 1, and multiple groups of fans 315 are provided. The fan 315 works to cool the non-woven fabric after heat pressing, so that the fiber structure of the non-woven fabric gradually recovers its stability, thereby maintaining its shape and size and preventing extrusion deformation after storage.

[0031] Specifically, a storage roller 316 is provided on the right side of the fan 315, and the storage roller 316 is movably connected to the box body 1 through a base. A storage motor 317 is provided behind the storage roller 316, and the storage motor 317 drives the storage roller 316 to rotate to store the heat-pressed non-woven fabric for subsequent use.

[0032] Working principle: First, the heat preservation door 305 can adjust the opening size of the hot press box 304, which is conducive to heat preservation in the hot press box 304 and reduces temperature changes. Through height adjustment, it can adapt to the passage of non-woven fabrics of different thicknesses. At the same time, the lifting rod 306 adjusts the spacing between the hot press rollers 307 to adapt to the processing of non-woven fabrics of different thicknesses. Then the non-woven fabric passes through the first guide roller 301 and enters the preheating box 302. The heating plate 303 preheats the non-woven fabric passing through. Through preheating, the non-woven fabric has reached a certain temperature during hot pressing, which reduces the energy consumed during the hot pressing process. At the same time, it can make the temperature distribution of the non-woven fabric more uniform, reducing deformation and defective products caused by uneven temperature. Then the hot pressing motor 30 8 drives the hot pressing roller 307 to rotate for hot pressing treatment, the heater 309 heats the heat transfer oil 312 through the heat transfer pipe 310, the heat transfer oil 312 has fluidity, and the temperature distribution can be more uniform, reducing the temperature difference of the hot pressing roller 307 and improving the product quality. The temperature detector 313 detects the temperature of the heat transfer oil 312 and controls the power of the heater 309 to ensure that the temperature is in an appropriate range. Then the fan 315 works to cool the non-woven fabric after hot pressing, so that the fiber structure of the non-woven fabric gradually recovers its stability, thereby maintaining its shape and size and preventing extrusion deformation after storage. Finally, the storage motor 317 works to drive the storage roller 316 to rotate, and the hot pressed non-woven fabric is stored for subsequent use.

[0033] The above is only an embodiment of the utility model, and the common sense such as the known specific structure and characteristics in the scheme is not described too much here. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.

Claims

1. A non-woven fabric hot pressing device for a vehicle, comprising a housing (1) and a hot pressing mechanism (3), characterized in that: A controller (2) is arranged on the front of the box body (1), a hot pressing mechanism (3) is arranged above the box body (1), a first guide roller (301) is arranged above the box body (1), and a preheating box (302) is arranged above the first guide roller (301).

2. The hot pressing device for nonwoven fabric for automobile according to claim 1, characterized in that: The box body (1) is fixedly connected to the preheating box (302), and a heating plate (303) is arranged inside the preheating box (302). Two groups of heating plates (303) are arranged.

3. The hot pressing device for nonwoven fabric for automobile according to claim 1, characterized in that: A hot press box (304) is arranged on the right side of the preheating box (302), and a heat preservation door (305) is arranged on the right side of the heat preservation box (304), and the height of the heat preservation door (305) is adjustable.

4. The hot pressing device for nonwoven fabric for vehicle according to claim 3, characterized in that: The interior of the hot press box (304) is connected to one end of a lifting rod (306), the other end of the lifting rod (306) is connected to a hot press roller (307), and the left side of the hot press roller (307) is connected to a hot press motor (308).

5. The hot pressing device for nonwoven fabric for vehicle according to claim 4, characterized in that: A heater (309) is arranged on the right side of the hot pressing roller (307), and the heater (309) is connected to one end of a heat conducting pipe (310). A bearing (311) is arranged on the outer side of the heat conducting pipe (310). The interior of the hot pressing roller (307) is filled with heat conducting oil (312), and a temperature detector (313) is arranged at the bottom of the hot pressing roller (307).

6. The hot pressing device for nonwoven fabric for automobile according to claim 3, characterized in that: A second guide roller (314) is arranged on the right side of the heat-insulating door (305), and a fan (315) is arranged on the right side of the second guide roller (314). The fan (315) is fixedly connected to the box body (1), and a plurality of groups of fans (315) are arranged.

7. A hot pressing device for nonwoven fabrics for vehicles according to claim 6, characterized in that: A storage roller (316) is arranged on the right side of the fan (315); the storage roller (316) is movably connected to the box body (1) via a base; and a storage motor (317) is arranged behind the storage roller (316).

Citation Information

Patent Citations

  • Non-woven fabric hot-pressing device for vehicle

    CN219260480U