Aluminum alloy template transferring and brushing device

By designing an aluminum alloy template transfer brushing device, using lifting device and roller brush cleaning device, the problem of manual cleaning and brushing required during the transfer process of aluminum templates in the prior art is solved, and automatic cleaning and brushing is realized, and work efficiency is improved.

CN222771901UActive Publication Date: 2025-04-18SHANXI NO 3 CONSTR ENG
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Patent Information

Application Number
CN202420654092.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-04-18
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

During the transfer process of the existing aluminum formwork transfer device, workers need to manually clean the residual concrete and apply mold release agent, resulting in inefficiency.

Method used

An aluminum alloy template transfer brushing device is designed, including a lifting device and a roller brush cleaning device. The lifting device is used to transfer the aluminum alloy formwork, and the roller brush cleaning device automatically cleans the residual concrete on the formwork during the transfer process and paints the release agent.

Benefits of technology

Through this device, the cleaning of residual concrete and the coating of mold release agent can be automatically completed during the aluminum formwork transfer process, which significantly improves work efficiency and reduces the time and labor intensity of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of building construction, in particular to an aluminum alloy formwork transferring and brushing device which comprises a lifting device and a rolling brush cleaning device. The lifting device lifts the aluminum alloy formwork. The rolling brush cleaning device is arranged on one side of the lifting device, the rolling brush cleaning device comprises a shell cover, the shell cover is connected to the lifting device, and an inlet and an outlet are formed in the bottom and the top of the shell cover respectively; and a brushing assembly and a cleaning assembly are arranged on the side, away from the lifting device, of the interior of the shell cover, the brushing assembly is located above the cleaning assembly, the aluminum alloy formwork is brushed with a release agent through the brushing assembly, and residual concrete on the aluminum alloy formwork is cleaned through the cleaning assembly. According to the device, cleaning of residual concrete and brushing of a release agent are completed in the aluminum formwork transferring process, time and labor are saved in the whole process, and the treatment efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the field of building construction, in particular to an aluminum alloy template transfer brushing device. Background Art

[0002] Aluminum formwork, also known as aluminum alloy formwork, is a formwork suitable for concrete engineering, made of aluminum alloy profiles through mechanical processing and welding. Existing aluminum formwork transfer devices mostly use a motor to drive a traction pulley device, and then the traction pulley device drives the movable frame to slide along the base bracket to carry the aluminum formwork between floors. After the aluminum formwork is transported from the bottom floor to the upper floor through the material transfer port, workers are required to clean the residual concrete on the formwork and apply a release agent. This method has low work efficiency. Utility Model Content

[0003] Based on the above problems, the purpose of the utility model is to provide an aluminum alloy template transfer brushing device, and the utility model adopts the following technical solutions:

[0004] The utility model provides an aluminum alloy template transfer brushing device, comprising a lifting device and a roller brush cleaning device; the lifting device lifts the aluminum alloy template; the roller brush cleaning device is arranged at one side of the lifting device, and the roller brush cleaning device comprises an outer shell cover, the outer shell cover is connected to the lifting device, the bottom and top of the outer shell cover are respectively provided with an inlet and an outlet, and a brushing component and a cleaning component are arranged inside the outer shell cover on a side away from the lifting device, the brushing component is located above the cleaning component, the brushing component brushes a release agent on the aluminum alloy template, and the cleaning component cleans the residual concrete on the aluminum alloy template.

[0005] Preferably, the lifting device comprises a guide frame and a driving device, the guide frame is provided with a movable frame which can move up and down, and the movable frame is connected to the driving device; the movable frame is connected to the aluminum alloy template via a connecting piece.

[0006] Preferably, vertically arranged guide slots are provided on both sides of the guide frame, and the two guide slot openings are arranged facing each other. Roller groups are provided on both sides of the movable frame, and the roller groups are rollingly connected in the guide slots.

[0007] Preferably, the driving device comprises a pulley and a winch, the pulley is arranged at the top of the guide frame, the winch is arranged at the bottom of the guide frame, and the wire rope wound on the winch passes through the pulley and is connected to the movable frame.

[0008] Preferably, the connecting member comprises a connecting frame and a lifting frame, the connecting frame and the lifting frame are both fixedly connected to the movable frame, and the connecting frame is located above the lifting frame;

[0009] The front end of the connecting frame is provided with a connecting sleeve, and the connecting sleeve is connected to the reserved hole on the side of the aluminum alloy template through a pin shaft;

[0010] A limiting groove is arranged at the front end of the lifting frame, and the bottom of the aluminum alloy template abuts against the limiting groove.

[0011] Preferably, the brush assembly includes a cross bar and a liquid receiving trough, the cross bar is a hollow structure, the cross bar is connected to the liquid supply device through a pipeline, the outer wall of the cross bar is axially provided with a long strip of brushes, and the outer wall of the cross bar is provided with leakage holes in the area covered by the brushes; swing arms are provided at both ends of the cross bar, the lower ends of the two swing arms are fixedly connected to the cross bar, the upper ends of the two swing arms are rotatably connected to the outer shell cover, and the two swing arms are respectively hinged to the relative telescopic driving parts, and the telescopic driving parts are installed on the outer shell cover; the liquid receiving trough is located below the cross bar, and the liquid receiving trough is fixed in the outer shell cover.

[0012] Preferably, the liquid supply device comprises a liquid supply pump and a liquid supply barrel, wherein the liquid supply pump is located in the liquid supply barrel; a liquid drain pipe is provided at the bottom of the liquid receiving tank, and the liquid drain pipe is connected to the liquid supply barrel.

[0013] Preferably, the cleaning assembly comprises a scraper, the scraper is fixed on a scraper frame, and both ends of the scraper frame are movably connected in the outer shell through a guide rail slider structure;

[0014] A screw rod is arranged at the rear of the scraper frame, and the screw rod is connected to the outer shell cover through threads. One end of the screw rod is rotatably connected to the scraper frame, and the other end of the screw rod is arranged with a crank handle.

[0015] Preferably, the cleaning assembly further comprises a cleaning roller, wherein the cleaning roller is located above the scraper, an end of the cleaning roller is rotatably connected to the outer shell, and one end of the cleaning roller is connected to the driving motor power.

[0016] Preferably, a dust suction port is provided at the bottom of the outer shell cover, and the dust suction port is connected to a dust suction device through a pipeline.

[0017] Compared with the prior art, the beneficial technical effects of the utility model are:

[0018] The utility model can complete the cleaning of residual concrete and the application of release agent during the aluminum formwork transfer process, so that the whole process is time-saving and labor-saving and has high processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The utility model will be further described below in conjunction with the accompanying drawings.

[0020] Figure 1This is a schematic diagram of the main structure of the aluminum alloy template transfer brushing device of the utility model;

[0021] Figure 2 It is a structural schematic diagram of the lifting device of the utility model;

[0022] Figure 3 This is a structural schematic diagram of the connection between the connector of the utility model and the back of the aluminum alloy template;

[0023] Figure 4 This is a schematic diagram of the structure of the brushing assembly of the utility model;

[0024] Figure 5 This is a schematic diagram of the installation structure of the scraper of the utility model;

[0025] Figure 6 This is a schematic diagram of the installation structure of the cleaning roller of the utility model.

[0026] Description of reference numerals: 1. lifting device; 101. guide frame; 101-1. guide slide; 102. driving device; 102-1. pulley; 102-2. winch; 102-3. wire rope; 103. movable frame; 103-1. roller group; 104. connecting piece; 104-1. connecting frame; 104-2. lifting frame; 104-3. connecting sleeve; 104-4. limiting groove; 105. upper stabilizing frame; 2. roller brush cleaning device; 201. outer shell cover; 201-1. dust suction port; 202. inlet; 203 , outlet; 204, brushing assembly; 204-1, cross bar; 204-2, liquid collecting trough; 204-3, liquid supply equipment; 204-4, brush; 204-5, leakage hole; 204-6, swing arm; 204-7, telescopic drive member; 205, cleaning assembly; 205-1, scraper; 205-2, scraper frame; 205-3, guide rail slider structure; 205-4, screw rod; 205-5, crank handle; 205-6, cleaning roller; 205-7, drive motor; 3, aluminum alloy template; 4, floor plate; 401, material transfer port. DETAILED DESCRIPTION

[0027] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0028] like Figure 1As shown, in this embodiment, a brushing device for transferring aluminum alloy formwork is disclosed, comprising a lifting device 1 and a roller brush cleaning device 2. The lifting device 1 lifts the aluminum alloy formwork 3; the roller brush cleaning device 2 is arranged on one side of the lifting device 1, and the roller brush cleaning device 2 comprises an outer shell cover 201, which is connected to the lifting device 1, and the bottom and top of the outer shell cover 201 are respectively provided with an inlet 202 and an outlet 203, and the inside of the outer shell cover 201 is provided with a brushing component 204 and a cleaning component 205 on the side away from the lifting device 1, and the brushing component 204 is located above the cleaning component 205, and the brushing component 204 brushes the release agent on the aluminum alloy formwork 3, and the cleaning component 205 cleans the residual concrete on the aluminum alloy formwork 3.

[0029] like Figure 2 and 3 As shown, the lifting device 1 includes a guide frame 101 and a driving device 102 . A movable frame 103 that can move up and down is provided on the guide frame 101 . The movable frame 103 is connected to the driving device 102 . The movable frame 103 is connected to the aluminum alloy template 3 through a connecting piece 104 .

[0030] Specifically, vertically arranged guide grooves 101 - 1 are provided on both sides of the guide frame 101, and the two guide grooves 101 - 1 are opened and arranged facing each other. Roller groups 103 - 1 are provided on both sides of the movable frame 103, and the roller groups 103 - 1 are rollingly connected in the guide grooves 101 - 1.

[0031] The driving device 102 includes a pulley 102-1 and a winch 102-2. The pulley 102-1 is arranged at the top of the guide frame 101, and the winch 102-2 is arranged at the bottom of the guide frame 101. The wire rope 102-3 wound on the winch 102-2 passes through the pulley 102-1 and is connected to the movable frame 103.

[0032] The connecting member 104 includes a connecting frame 104-1 and a lifting frame 104-2, both of which are fixedly connected to the movable frame 103, and the connecting frame 104-1 is located above the lifting frame 104-2; a connecting sleeve 104-3 is provided at the front end of the connecting frame 104-1, and the connecting sleeve 104-3 is connected to the reserved hole on the side of the aluminum alloy template 3 through a pin shaft; a limiting groove 104-4 is provided at the front end of the lifting frame 104-2, and the bottom of the aluminum alloy template 3 is against the limiting groove 104-4.

[0033] like Figure 4As shown, the brush assembly 204 includes a cross bar 204-1 and a liquid receiving trough 204-2. The cross bar 204-1 is a hollow structure. The cross bar 204-1 is connected to the liquid supply device 204-3 through a pipeline. The outer wall of the cross bar 204-1 is axially provided with a long brush 204-4. The outer wall of the cross bar 204-1 is provided with a leakage hole 204-5 in the area covered by the brush 204-4.

[0034] Swing arms 204-6 are provided at both ends of the cross bar 204-1, the lower ends of the two swing arms 204-6 are fixedly connected to the cross bar 204-1, the upper ends of the two swing arms 204-6 are rotatably connected to the outer shell cover 201, and the two swing arms 204-6 are respectively hinged to the corresponding telescopic driving components 204-7, and the main body of the telescopic driving component 204-7 is hingedly mounted on the outer shell cover 201.

[0035] The liquid receiving tank 204-2 is located below the cross bar 204-1 and is fixed in the outer shell 201. The liquid receiving tank 204-2 is used to collect dripping release agent. The liquid supply device 204-3 includes a liquid supply pump and a liquid supply barrel, the liquid supply pump is located in the liquid supply barrel; a liquid discharge pipe is provided at the bottom of the liquid receiving tank 204-2, and the liquid discharge pipe is connected to the liquid supply barrel.

[0036] like Figure 5 and 6 As shown, the cleaning assembly 205 includes a scraper 205-1, which is fixed on a scraper frame 205-2. Both ends of the scraper frame 205-2 are movably connected in the outer shell 201 through a guide rail slider structure 205-3.

[0037] A screw rod 205-4 is disposed at the rear of the scraper frame 205-2. The screw rod 205-4 is connected to the outer shell cover 201 through threads. One end of the screw rod 205-4 is rotatably connected to the scraper frame 205-2, and the other end is provided with a crank handle 205-5.

[0038] The cleaning assembly 205 also includes a cleaning roller 205-6, which is located above the scraper 205-1. The end of the cleaning roller 205-6 is rotatably connected to the outer shell cover 201, and one end of the cleaning roller 205-6 is power-connected to the driving motor 205-7.

[0039] In summary, in this embodiment, a dust suction port 201 - 1 is provided at the bottom of the outer shell cover 201 , and the dust suction port 201 - 1 is connected to a dust suction device through a pipeline.

[0040] The action process of the utility model is as follows:

[0041] like Figure 1As shown, before use, the bottom of the lifting device 1 needs to be installed and fixed on the lower floor plate 4, and the top of the lifting device 1 passes through the material transfer port 401 on the upper floor plate 4 and is fixed on the upper floor plate 4 through the upper stabilizing frame 105.

[0042] After the equipment is installed, the bottom of the aluminum alloy template 3 (the aluminum alloy template is usually composed of a panel and reinforcing ribs on the back of the panel) is placed against the limiting groove 104-4 of the lifting frame 104-2, and the back of the aluminum alloy template 3 (i.e., the side of the reinforcing rib) faces the connecting frame 104-1, and the connecting sleeve 104-3 at the front end of the connecting frame 104-1 is connected to the reserved hole on the reinforcing rib on the back of the aluminum alloy template 3 through a pin shaft.

[0043] After the template is fixed, the driving device 102 drives the movable frame 103 to rise, and the movable frame 103 and the aluminum alloy template 3 enter from the inlet 202 at the bottom of the outer shell cover 201. First, the scraper 205-1 scrapes and cleans the concrete remaining on the front of the aluminum alloy template 3, and the cleaning roller 205-6 is driven by the driving motor 205-7 to clean the adsorbed covering soil on the front of the template. The scraped concrete and covering soil are sucked into the dust suction device through the dust suction port 201-1. Then the telescopic driving member 204-7 of the brushing assembly 204 pushes the crossbar 204-1 outward, so that the brush 204-4 contacts the front of the template, and the liquid supply device 204-3 transports the release agent to the hollow cavity of the crossbar 204-1 and discharges it through the leak hole 204-5. The discharged release agent flows along the brush 204-4 to the front of the template, thereby completing the release agent brushing.

[0044] After the movable frame 103 drives the aluminum alloy template 3 to completely pass through the brushing assembly 204, the telescopic driving member 204-7 moves to pull the crossbar 204-1 back, so that the release agent dripping from the brush 204-4 flows into the liquid receiving tank 204-2 below for collection and continued use.

[0045] In this embodiment, the distance between the scraper 205-1 and the front face of the aluminum alloy template 3 is controlled by the screw rod 205-4.

[0046] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.

Claims

1. An aluminum alloy template transfer brushing device, characterized in that: include: A lifting device (1), wherein the lifting device (1) lifts the aluminum alloy template (3); A roller brush cleaning device (2), the roller brush cleaning device (2) being arranged on one side of the lifting device (1), the roller brush cleaning device (2) comprising an outer shell cover (201), the outer shell cover (201) being connected to the lifting device (1), the bottom and top of the outer shell cover (201) being respectively provided with an inlet (202) and an outlet (203), a coating component (204) and a cleaning component (205) being arranged inside the outer shell cover (201) on a side away from the lifting device (1), the coating component (204) being located above the cleaning component (205), the coating component (204) coating the aluminum alloy formwork (3) with a mold release agent, and the cleaning component (205) cleaning the residual concrete on the aluminum alloy formwork (3).

2. The aluminum alloy template transfer brushing device according to claim 1 is characterized in that: The lifting device (1) comprises a guide frame (101) and a driving device (102); a movable frame (103) movable up and down is provided on the guide frame (101); the movable frame (103) is connected to the driving device (102); the movable frame (103) is connected to the aluminum alloy template (3) via a connecting piece (104).

3. The aluminum alloy template transfer brushing device according to claim 2 is characterized in that: Both sides of the guide frame (101) are provided with vertically arranged guide grooves (101-1), the two guide grooves (101-1) are arranged with their openings facing each other, and both sides of the movable frame (103) are provided with roller groups (103-1), the roller groups (103-1) are rollingly connected in the guide grooves (101-1).

4. The aluminum alloy template transfer brushing device according to claim 2 is characterized in that: The driving device (102) comprises a pulley (102-1) and a hoist (102-2); the pulley (102-1) is arranged at the top of the guide frame (101); the hoist (102-2) is arranged at the bottom of the guide frame (101); and the steel wire rope (102-3) wound on the hoist (102-2) passes through the pulley (102-1) and is connected to the movable frame (103).

5. The aluminum alloy template transfer brushing device according to claim 2 is characterized in that: The connecting member (104) comprises a connecting frame (104-1) and a lifting frame (104-2), wherein the connecting frame (104-1) and the lifting frame (104-2) are both fixedly connected to the movable frame (103), and the connecting frame (104-1) is located above the lifting frame (104-2); A connecting sleeve (104-3) is provided at the front end of the connecting frame (104-1), and the connecting sleeve (104-3) is connected to a reserved hole on the side of the aluminum alloy template (3) via a pin shaft; A limiting groove (104-4) is provided at the front end of the lifting frame (104-2), and the bottom of the aluminum alloy template (3) abuts against the limiting groove (104-4).

6. The aluminum alloy template transfer brushing device according to claim 1 is characterized in that: The brush assembly (204) comprises a crossbar (204-1) and a liquid receiving trough (204-2); the crossbar (204-1) is a hollow structure; the crossbar (204-1) is connected to a liquid supply device (204-3) via a pipeline; an outer wall of the crossbar (204-1) is provided with a long strip of brushes (204-4) along the axial direction; and the outer wall of the crossbar (204-1) is provided with a leak hole (204-5) in the area covered by the brush (204-4); Both ends of the crossbar (204-1) are provided with swing arms (204-6), the lower ends of the two swing arms (204-6) are fixedly connected to the crossbar (204-1), the upper ends of the two swing arms (204-6) are rotatably connected to the outer shell cover (201), and the two swing arms (204-6) are respectively hinged to the corresponding telescopic driving members (204-7), and the telescopic driving members (204-7) are mounted on the outer shell cover (201); The liquid receiving tank (204-2) is located below the crossbar (204-1), and the liquid receiving tank (204-2) is fixed in the outer shell (201).

7. The aluminum alloy template transfer brushing device according to claim 6 is characterized in that: The liquid supply device (204-3) comprises a liquid supply pump and a liquid supply barrel, wherein the liquid supply pump is located in the liquid supply barrel; a liquid discharge pipe is arranged at the bottom of the liquid receiving tank (204-2), and the liquid discharge pipe is connected to the liquid supply barrel.

8. The aluminum alloy template transfer brushing device according to claim 1 is characterized in that: The cleaning assembly (205) comprises a scraper (205-1), the scraper (205-1) being fixed on a scraper frame (205-2), and the two ends of the scraper frame (205-2) being movably connected in the outer shell (201) via a guide rail slider structure (205-3); A screw rod (205-4) is arranged at the rear of the scraper frame (205-2), and the screw rod (205-4) is connected to the outer shell cover (201) via a thread; one end of the screw rod (205-4) is rotatably connected to the scraper frame (205-2), and the other end is provided with a crank handle (205-5).

9. The aluminum alloy template transfer brushing device according to claim 8, characterized in that: The cleaning assembly (205) further comprises a cleaning roller (205-6), the cleaning roller (205-6) being located above the scraper (205-1), the end of the cleaning roller (205-6) being rotatably connected to the outer shell cover (201), and one end of the cleaning roller (205-6) being power-connected to a driving motor (205-7).

10. The aluminum alloy template transfer brushing device according to claim 1, characterized in that: A dust suction port (201-1) is provided at the bottom of the outer shell cover (201), and the dust suction port (201-1) is connected to a dust suction device via a pipeline.