Steel wire woven and wound reinforced polyethylene composite pipe
By setting composite components outside the polyethylene composite pipe and using hot melt pipe and telescopic pipe mechanisms, the problem of traditional polyethylene composite pipes being prone to rupture when temperature changes is improved, and the structural strength and pressure resistance of the pipe are improved, achieving higher service life and safety.
Patent Information
- Application Number
- CN202421783254.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-26
AI Technical Summary
Traditional polyethylene composite pipes are prone to burst due to thermal expansion and contraction when temperature changes, and their structural strength and pressure resistance are insufficient, which cannot meet the growing industrial demand.
Wire woven reinforced polyethylene composite pipe is used to set up composite components on the outside of the pipe, including the outer layer, interlayer 1, reinforcement layer, interlayer 2 and inner layer, and the wire braided material is used to enhance the pipe's pull resistance, and the thermal expansion and contraction problem is dealt with through the hot melt pipe and telescopic pipe mechanism.
Effectively buffer the thermal expansion and contraction caused by temperature changes, prevent the increase of pipeline stress and rupture, and improve the overall structural strength and pressure resistance of the pipeline, extend the service life and improve safety.
Smart Images

Figure CN222772867U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of composite pipes, in particular to a steel wire woven and reinforced polyethylene composite pipe. Background Art
[0002] Polyethylene has stable chemical properties, and polyethylene composite pipes are often used to transport materials such as water and oil. Polyethylene composite pipes in the prior art usually include a pipe body made of polyethylene and a metal frame arranged in the pipe body, and the metal frame is arranged to increase the tensile strength of the polyethylene pipe.
[0003] When facing the problem of thermal expansion and contraction caused by temperature changes, traditional polyethylene composite pipes often experience increased pipe stress or even rupture, which greatly reduces the service life and safety of the pipes. In addition, the existing polyethylene composite pipes also have certain limitations in structural strength and pressure resistance, and cannot meet the growing industrial needs. Therefore, in order to solve the above problems, a steel wire braided reinforced polyethylene composite pipe is proposed to solve the above problems. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a steel wire woven reinforced polyethylene composite pipe, which aims to improve the problems of the traditional polyethylene composite pipe in the prior art that it is easy to rupture due to thermal expansion and contraction and has insufficient strength.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A steel wire woven reinforced polyethylene composite pipe, comprising a main pipe and a secondary pipe, the right end of the main pipe is fixedly connected with a hot melt pipe 1, the outside of the hot melt pipe 1 is fixedly connected with a collar, the right end of the hot melt pipe 1 is fixedly connected with a telescopic pipe, the middle parts of the front and rear sides of the telescopic pipe are fixedly connected with positioning bolts, the right end of the telescopic pipe is fixedly connected with a hot melt pipe 2, the outside of the hot melt pipe 2 is fixedly connected with an outer ring, the inside of the outer ring is fixedly connected with an inner ring, the left end of the secondary pipe is fixedly connected with a supporting pipe, the left end of the supporting pipe is fixedly connected with a connecting pipe, the left end of the connecting pipe is fixedly connected with a conical ring, a plurality of notches are provided on the outside of the conical ring, the front and rear ends of the right side of the collar are fixedly connected with a connecting plate 1, the front and rear ends of the left side of the outer ring are fixedly connected with a connecting plate 2, and the outside of the main pipe and the outside of the secondary pipe are provided with a composite component for enhancing the pulling resistance of the pipeline;
[0007] As a further description of the above technical solution:
[0008] The composite component comprises an outer layer, an interlayer 1, a reinforcement layer, an interlayer 2 and an inner layer, the outer part of the main pipe and the outer part of the secondary pipe are both fixedly connected with the outer layer, the inner part of the outer layer is fixedly connected with the interlayer 1, the inner part of the interlayer 1 is fixedly connected with the reinforcement layer, the inner part of the reinforcement layer is fixedly connected with the interlayer 2, and the inner part of the interlayer 2 is fixedly connected with the inner layer;
[0009] As a further description of the above technical solution:
[0010] The left side of the interior of the second hot-melt pipe is fixedly connected to the outside of the auxiliary pipe, and the left side of the inner ring is engaged with the right side of the conical ring;
[0011] As a further description of the above technical solution:
[0012] The outer portion of the inner ring contacts the outer portion of the connecting tube, and the right side of the inner ring contacts the left side of the supporting tube;
[0013] As a further description of the above technical solution:
[0014] The middle part of the right end of the connecting plate 1 is rotatably connected to the middle of the outside of the positioning bolt, and the middle part of the left end of the connecting plate 2 is rotatably connected to the outside of the positioning bolt away from the side of the telescopic tube;
[0015] As a further description of the above technical solution:
[0016] The adjacent sides of the two connecting plates 1 are rotatably connected to the distant sides of the two connecting plates 2, and the adjacent sides of the two connecting plates 2 are slidably connected to the front and rear sides of the telescopic tube;
[0017] As a further description of the above technical solution:
[0018] The outer layer is made of polyethylene, the interlayer 1 is made of adhesive resin, and the reinforcement layer is made of steel wire braiding;
[0019] As a further description of the above technical solution:
[0020] The second interlayer is made of adhesive resin, and the inner layer is made of polyethylene.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, when the main pipe and the auxiliary pipe expand and contract due to temperature changes, the sleeve ring and the outer ring will preferentially pull the connecting plate 1 and the connecting plate 2 to rotate around the positioning bolt, and the hot melt pipe 1 and the hot melt pipe 2 will drive the positioning bolt to deform synchronously, and the main pipe and the auxiliary pipe themselves will vibrate and transmit this vibration to the positioning bolt through the hot melt pipe 2 and the sleeve ring, driving the positioning bolt to rotate and expand, so that the length of the pipeline changes due to thermal expansion and contraction when the temperature changes. The telescopic pipe can absorb this length change, protect the pipeline and its connection from excessive stress, and can buffer the vibration of the pipeline when it is used, protecting the stability and safety of the pipeline system.
[0023] 2. In the present invention, the fixed connection and coordination between the outer layer, interlayer 1, reinforcement layer, interlayer 2 and inner layer material is achieved to effectively enhance the overall structural strength of the composite pipe and improve the pressure resistance and tensile strength. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a three-dimensional schematic diagram of the steel wire woven reinforced polyethylene composite pipe proposed by the utility model;
[0025] Figure 2 This is a schematic diagram of the structure of the steel wire woven reinforced polyethylene composite pipe proposed by the utility model;
[0026] Figure 3 This is an exploded view of the steel wire braided reinforced polyethylene composite pipe proposed by the utility model;
[0027] Figure 4 This is a schematic structural diagram of the steel wire woven reinforced polyethylene composite pipe proposed by the utility model.
[0028] Legend:
[0029] 1. Main pipe; 2. Auxiliary pipe; 3. Hot melt pipe 1; 4. Ring; 5. Telescopic pipe; 6. Positioning bolt; 7. Hot melt pipe 2; 8. Outer ring; 9. Inner ring; 10. Support pipe; 11. Connecting pipe; 12. Conical ring; 13. Notch; 14. Connecting plate 1; 15. Connecting plate 2; 16. Outer layer; 17. Interlayer 1; 18. Reinforcement layer; 19. Interlayer 2; 20. Inner layer. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Reference Figure 1-Figure 3The utility model provides an embodiment: a steel wire woven reinforced polyethylene composite pipe, including a main pipe 1 and a sub-pipe 2, the main pipe 1 and the sub-pipe 2 are the core components of the composite pipe, responsible for conveying fluid or gas, the right end of the main pipe 1 is fixedly connected with a hot melt pipe 3, the right end of the main pipe 1 is fixedly connected with a hot melt pipe 3, which is used to connect other components and provide stable structural support, and the outside of the hot melt pipe 3 is fixedly connected with a ring 4.
[0032] The outside of the hot melt tube 3 is fixedly connected with a collar 4, which plays a fixing and positioning role in the connection process. The right end of the hot melt tube 3 is fixedly connected with a telescopic tube 5, and the middle parts of the front and rear sides of the telescopic tube 5 are fixedly connected with positioning bolts 6. The positioning bolts 6 play a positioning and supporting role in the entire structure, so that the main pipe 1 and the auxiliary pipe 2 can maintain a stable relative position during the telescopic process. The right end of the telescopic tube 5 is fixedly connected with a hot melt tube 2 7. The connection between the hot melt tube 1 3 and the hot melt tube 2 7 is completed by the telescopic tube 5. The telescopic tube 5 is designed to deal with the thermal expansion and contraction problems of the main pipe 1 and the auxiliary pipe 2 caused by temperature changes.
[0033] refer to Figure 2 , Figure 3 The left side of the inner part of the hot-melt tube 2 7 is fixedly connected to the outside of the auxiliary tube 2, the outer part of the hot-melt tube 2 7 is fixedly connected with an outer ring 8, the inner part of the outer ring 8 is fixedly connected with an inner ring 9, the left end of the auxiliary tube 2 is fixedly connected with a support tube 10, the outer part of the inner ring 9 is in contact with the outer part of the connecting tube 11, and these components play a supporting and connecting role in the overall structure to ensure the stability and sealing of the pipeline. The left end of the connecting tube 11 is fixedly connected with a conical ring 12, the left side of the inner ring 9 is engaged with the right side of the conical ring 12, and a plurality of notches 13 are provided on the outside of the conical ring 12. The function of the notch 13 is to provide a certain shrinkage space during the connection process so as to better engage and fix with other components.
[0034] The front and rear ends of the right side of the collar 4 are fixedly connected with a connecting plate 14, the middle of the right end of the connecting plate 14 is rotatably connected to the middle of the outside of the positioning bolt 6, and the front and rear ends of the left side of the outer ring 8 are fixedly connected with a connecting plate 2 15, the adjacent sides of the two connecting plates 14 are rotatably connected to the distant sides of the two connecting plates 2 15, the middle of the left end of the connecting plate 2 15 is rotatably connected to the side of the outside of the positioning bolt 6 away from the telescopic tube 5, and the adjacent sides of the two connecting plates 2 15 are slidably connected to the front and rear sides of the telescopic tube 5. When the main pipe 1 and the auxiliary pipe 2 are subjected to temperature changes and expand and contract due to thermal changes, the connecting plate 14 and the connecting plate 2 15 will be preferentially pulled to rotate around the positioning bolt 6 through the collar 4 and the outer ring 8, and the synchronous hot-melt pipe 1 3 and the hot-melt pipe 2 7 will drive the positioning bolt 6 to deform, so that the cooperation of the positioning bolt 6 and the connecting plate 1 14 and the connecting plate 2 15 prevents the main pipe 1 and the auxiliary pipe 2 from changing in length due to thermal expansion and contraction, resulting in increased pipeline stress of the main pipe 1 and the auxiliary pipe 2.
[0035] refer to Figure 4 The outside of the main pipe 1 and the outside of the auxiliary pipe 2 are provided with a composite component for enhancing the tensile strength of the pipeline, and the composite component includes an outer layer 16, an interlayer 17, a reinforcement layer 18, an interlayer 2 19 and an inner layer 20. The outside of the main pipe 1 and the outside of the auxiliary pipe 2 are fixedly connected with the outer layer 16, the inside of the outer layer 16 is fixedly connected with the interlayer 17, the inside of the interlayer 17 is fixedly connected with the reinforcement layer 18, the inside of the reinforcement layer 18 is fixedly connected with the interlayer 2 19, and the inside of the interlayer 2 19 is fixedly connected with the inner layer 20. The outer layer 16 is made of polyethylene, and the inner layer 20 is made of polyethylene.
[0036] Polyethylene has excellent chemical stability and corrosion resistance. Interlayer 1 17 is made of adhesive resin material, and interlayer 2 19 is made of adhesive resin material. The adhesive resin material has excellent bonding properties and can effectively bond different layers of the pipeline together. By using the adhesive resin in the middle two layers, the overall structural strength of the composite pipe can be enhanced, and its pressure resistance and tensile resistance can be improved. The reinforcement layer 18 is made of steel wire braided material. The steel wire braided mesh material can enhance the structural strength and pressure resistance of the pipeline, so that the pipeline can withstand higher internal pressure without deformation or rupture.
[0037] Working principle: the right end of the left main pipe 1 is melted and connected with a ring 4. When it is necessary to connect another pipeline auxiliary pipe 2 for overall docking and fixing, the support pipe 10, connecting pipe 11 and conical ring 12 fixed to the auxiliary pipe 2 can be inserted into the hot-melt pipe 2 7, and the inner ring 9 inside the hot-melt pipe 2 7 can contact the outside of the notch 13 to squeeze the notch 13 to shrink, and then engage with the outer position of the connecting pipe 11 and be resisted by the notch 13. At this time, the main pipe 1 and the auxiliary pipe 2 are initially fixedly connected, which is convenient for the staff to connect the pipeline. Then the staff will melt and connect the right end of the hot-melt pipe 2 7 with the outside of the auxiliary pipe 2, so as to achieve the quick connection and fixation of the pipeline while maintaining the sealing.
[0038] In the above structure, the middle parts of the hot melt pipe 1 3 and the hot melt pipe 2 7 are fixedly connected with a telescopic pipe 5. The function of the telescopic pipe 5 is that when the main pipe 1 and the auxiliary pipe 2 expand and contract due to temperature changes, the connecting plate 1 14 and the connecting plate 2 15 will be preferentially pulled to rotate around the positioning bolt 6 through the sleeve ring 4 and the outer ring 8. The hot melt pipe 1 3 and the hot melt pipe 2 7 will drive the positioning bolt 6 to deform synchronously, so that the cooperation of the positioning bolt 6 and the connecting plate 1 14 and the connecting plate 2 15 can prevent the main pipe 1 and the auxiliary pipe 2 from changing in length after thermal expansion and contraction, resulting in increased pipe stress of the main pipe 1 and the auxiliary pipe 2, resulting in compression between the pipes and causing self-damage. When water flows through the main pipe 1 and the auxiliary pipe 2, the main pipe 1 and the auxiliary pipe 2 will vibrate themselves and transmit the vibration to the positioning bolt 6 through the hot melt pipe 2 7 and the sleeve ring 4, driving the positioning bolt 6 to rotate and expand, and the elastic potential energy of the material of the positioning bolt 6 will buffer the received vibration, thereby protecting the connection between the main pipe 1 and the auxiliary pipe 2 and preventing pipe vibration from causing wear.
[0039] The outer layer 16 and the inner layer 20 of the pipe are both made of polyethylene, which effectively enhances the corrosion resistance, chemical resistance and friction resistance reduction performance of the pipe, while the interlayer 17 and the interlayer 2 19 are made of adhesive resin. This material has excellent bonding properties and can effectively bond different layers of the pipe together. By bonding the adhesive resin to other layers, the overall structural strength of the composite pipe is effectively enhanced, and its pressure resistance and tensile resistance are improved. Combined with the steel wire braiding of the reinforcement layer 18, the tensile strength of the pipe is effectively increased.
[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A steel wire braided reinforced polyethylene composite pipe, comprising a main pipe (1) and a secondary pipe (2), characterized in that: The right end of the main pipe (1) is fixedly connected to a hot melt pipe (3), the outside of the hot melt pipe (3) is fixedly connected to a sleeve (4), the right end of the hot melt pipe (3) is fixedly connected to a telescopic pipe (5), the middle of the front and rear sides of the telescopic pipe (5) are fixedly connected to positioning bolts (6), the right end of the telescopic pipe (5) is fixedly connected to a hot melt pipe (7), the outside of the hot melt pipe (7) is fixedly connected to an outer ring (8), the inside of the outer ring (8) is fixedly connected to an inner ring (9), the left end of the auxiliary pipe (2) is fixedly connected to the inside A support pipe (10) is connected, the left end of the support pipe (10) is fixedly connected to a connecting pipe (11), the left end of the connecting pipe (11) is fixedly connected to a conical ring (12), the outside of the conical ring (12) is provided with a plurality of notches (13), the front and rear ends of the right side of the sleeve ring (4) are fixedly connected to a connecting plate 1 (14), the front and rear ends of the left side of the outer ring (8) are fixedly connected to a connecting plate 2 (15), and the outside of the main pipe (1) and the outside of the auxiliary pipe (2) are provided with a composite component for enhancing the pulling resistance of the pipeline.
2. The steel wire woven reinforced polyethylene composite pipe according to claim 1, characterized in that: The composite component comprises an outer layer (16), an interlayer 1 (17), a reinforcement layer (18), an interlayer 2 (19) and an inner layer (20); the outer portion of the main pipe (1) and the outer portion of the secondary pipe (2) are both fixedly connected to the outer layer (16); the inner portion of the outer layer (16) is fixedly connected to the interlayer 1 (17); the inner portion of the interlayer 1 (17) is fixedly connected to the reinforcement layer (18); the inner portion of the reinforcement layer (18) is fixedly connected to the interlayer 2 (19); and the inner portion of the interlayer 2 (19) is fixedly connected to the inner layer (20).
3. The steel wire woven reinforced polyethylene composite pipe according to claim 1, characterized in that: The inner left side of the second hot-melt pipe (7) is fixedly connected to the outside of the auxiliary pipe (2), and the left side of the inner ring (9) is engaged with the right side of the conical ring (12).
4. The steel wire woven reinforced polyethylene composite pipe according to claim 1, characterized in that: The outside of the inner ring (9) contacts the outside of the connecting tube (11), and the right side of the inner ring (9) contacts the left side of the supporting tube (10).
5. The steel wire woven reinforced polyethylene composite pipe according to claim 1, characterized in that: The middle part of the right end of the connecting plate 1 (14) is rotatably connected to the middle of the outside of the positioning bolt (6), and the middle part of the left end of the connecting plate 2 (15) is rotatably connected to the outside of the positioning bolt (6) away from the side of the telescopic tube (5).
6. The steel wire woven reinforced polyethylene composite pipe according to claim 1, characterized in that: The adjacent sides of the two connecting plates (14) are rotatably connected to the distant sides of the two connecting plates (15), and the adjacent sides of the two connecting plates (15) are slidably connected to the front and rear sides of the telescopic tube (5).
7. The steel wire woven reinforced polyethylene composite pipe according to claim 2, characterized in that: The outer layer (16) is made of polyethylene material, the interlayer (17) is made of adhesive resin material, and the reinforcement layer (18) is made of steel wire braiding material.
8. The steel wire woven reinforced polyethylene composite pipe according to claim 2, characterized in that: The second interlayer (19) is made of adhesive resin material, and the inner layer (20) is made of polyethylene material.