Drainage pipeline collapse deformation pretreatment top expansion device
By designing a top expansion device for collapsed drainage pipes, the top expansion structure is expanded to the collapsed place by using an endoscopic crawling robot and a hoisting mechanism, which solves the problem of serious deformation of the collapsed pipes, and improves construction efficiency and reduces difficulty.
Patent Information
- Application Number
- CN202421614576.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-09
AI Technical Summary
The collapsed drainage pipes are severely deformed and the new pipes are difficult to pass through, resulting in high construction difficulty and low efficiency.
A top expansion device for pretreatment of drainage pipe collapse deformation is designed, including an endoscopic crawling robot, a support arm, a hoisting mechanism and a top expansion structure. Through the endoscopic crawling robot, the top expansion structure is transported to the collapsed place. The hoisting mechanism drives the top expansion structure to expand, and the collapsed pipeline is continuously lifted using the self-locking function.
It effectively solves the problem of serious deformation of collapsed pipelines, facilitates later pipeline repair, reduces construction difficulty and improves construction efficiency.
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Figure CN222772883U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline repair, in particular to a drainage pipeline collapse deformation pretreatment top expansion device. Background Art
[0002] Drainage pipes are an important part of the municipal drainage system. With the rapid development of urban underground pipelines, many problems have also emerged in municipal drainage pipes. In addition to the expiration of the service life of the long-serving drainage pipes, there are also various unqualified operations during the construction process. The loess and stone deposits brought by the rainy season add a huge burden to the drainage pipes, causing the drainage pipes to collapse. For the repair of collapsed pipes, if the traditional excavation road repair method is used, it will seriously affect urban traffic and residents' lives. Trenchless technology is difficult to be directly applied to collapsed pipes. The commonly used trenchless repair technology is the expansion lining method, which is to insert a plastic pipe with a smaller diameter or equal diameter than the original pipe into the original pipe, and grouting is performed in the annular gap between the new and old pipes to consolidate them, forming a pipe-in-pipe pipe structure, thereby combining the anti-corrosion properties of the plastic pipe with the mechanical properties of the metal material to improve the working performance of the pipe.
[0003] Before repairing the lining, the inside of the pipe needs to be cleaned so that the new pipe can move smoothly inside the pipe. For collapsed pipes, the collapsed part of the pipe is severely deformed, and it is difficult for the new pipe to pass through the old pipe. Manual intervention is required to clear the collapsed and deformed part of the pipe, which makes the construction difficult and the construction efficiency low. Therefore, the present application provides a drainage pipe collapse and deformation pretreatment top expansion device to meet the needs. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a drainage pipe collapse and deformation pretreatment top expansion device to solve the current collapsed part of the pipe deformation is serious, the new pipe is difficult to pass through the old pipe, need manual intervention to remove the collapsed part of the deformed pipe, making the construction difficult and the construction efficiency low.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0006] A drainage pipe collapse and deformation pretreatment jacking and expansion device comprises an endoscopic crawling robot, the top of the endoscopic crawling robot is fixedly connected to a support arm, four groups of jacking mechanisms are symmetrically distributed on the end of the support arm, a jacking expansion structure is externally sleeved on the jacking mechanism, the extension of the jacking mechanism can drive the jacking expansion structure to expand, and the jacking expansion structure has a self-locking structure.
[0007] Optionally, the top expansion structure includes four groups of top expansion plates, two groups of the top expansion plates are paired and symmetrically distributed, adjacent ends of the paired top expansion plates are slidably connected by locking connecting plates, one end of the top expansion plate away from the locking connecting plate is rotatably connected to a rotating connecting plate, two adjacent groups of rotating connecting plates are rotatably connected by connecting pieces, and the four groups of top expansion plates are annularly connected by locking connecting plates, rotating connecting plates and connecting pieces.
[0008] Optionally, the top expansion plate is an arc-shaped steel plate structure, and connecting grooves are provided on the end surfaces at both ends of the top expansion plate. One end of the rotating connecting plate is embedded in the connecting groove and connected to the top expansion plate rotating shaft. Sliding grooves are provided on the opposite side walls of the top expansion plate, and the sliding grooves are close to the locking connecting plate.
[0009] Optionally, locking grooves are symmetrically provided on both sides of the inner wall of the connecting groove at the other end of the top expansion plate, and locking springs are fixedly connected inside the locking grooves. The locking connecting plate can be locked with the adjacent top expansion plate through the locking springs.
[0010] Optionally, the locking spring sheet includes a guide portion fixedly connected to the inner wall of the locking groove, one side of the guide portion is a locking portion, and one side of the locking portion is a recessed portion.
[0011] Optionally, the locking connecting plate is an arc-shaped steel plate structure, and sliding piles are fixedly connected to the four corners of the outer side wall of the locking connecting plate, and the sliding piles are adapted to the sliding grooves. When the locking connecting plate is connected to the top expansion plate, the sliding piles are embedded in the corresponding sliding grooves and connected to the sliding connection.
[0012] Optionally, a locking back plate is fixedly connected to the outer side wall of the locking connecting plate, the locking back plate is an arc-shaped steel plate structure and its length is smaller than the locking connecting plate, the width of the locking back plate is smaller than the width of the connecting groove, and a snap-in groove is provided in the middle part of the inner side wall of the locking connecting plate, and the telescopic end of the jacking mechanism is connected to the corresponding locking connecting plate through the snap-in groove.
[0013] Optionally, locking piles are fixedly connected to both ends of the side walls of the locking back plate, and the locking piles are adapted to the recessed portions.
[0014] Optionally, two ends of one side wall of the connecting member are respectively fixedly connected with connecting blocks, the connecting member is connected to the rotating shaft of the adjacent end of the rotating connecting plate through the connecting blocks, and the other side wall of the connecting member is also provided with a clamping groove.
[0015] Optionally, the snap-fit groove is a blind groove structure and has a taper, and the diameter of the outer groove of the snap-fit groove is smaller than the diameter of the bottom groove.
[0016] Compared with the prior art, the utility model has at least the following beneficial effects:
[0017] In the above scheme, a lifting mechanism and a top expansion structure are set up, and the top expansion structure is transported to the collapsed part of the pipeline by an endoscopic crawling robot. During the expansion process, the top expansion structure will lift up the collapsed part of the pipeline and use its own self-locking function to continuously lift up the collapsed pipeline, which is convenient for later pipeline repair.
[0018] By setting locking springs and locking piles, the locking connecting plate and the top expansion plate can be locked, and then the expanded top expansion structure can be locked to achieve the self-locking function of the top expansion structure, thereby facilitating the top expansion structure to pre-treat the collapsed pipe by jacking up. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings, which are incorporated herein and constitute part of the specification, illustrate embodiments of the present invention and, together with the description, further serve to explain the principles of the present invention and enable those skilled in the relevant art to make and use the present invention.
[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of the top expansion device for pre-treatment of collapse and deformation of drainage pipes;
[0021] Figure 2 It is a schematic diagram of the three-dimensional structure of the top expansion structure;
[0022] Figure 3 It is a schematic diagram of the three-dimensional structure of the top expansion plate and the rotating connection plate;
[0023] Figure 4 for Figure 3 The enlarged structural diagram at A in the middle;
[0024] Figure 5 It is a schematic diagram of the three-dimensional structure of the top expansion plate and the locking connection plate;
[0025] Figure 6 It is a schematic diagram of the three-dimensional structure of the connecting part.
[0026] [Reference Signs]
[0027] 1. Endoscopic crawling robot; 2. Support arm; 3. Lifting mechanism; 4. Top expansion structure; 5. Top expansion plate; 6. Locking connecting plate; 7. Rotating connecting plate; 8. Connecting piece; 9. Snap-in groove; 10. Connecting groove; 11. Sliding groove; 12. Locking groove; 13. Locking spring piece; 14. Snap-in part; 15. Locking part; 16. Guide part; 17. Sliding pile; 18. Locking back plate; 19. Locking pile; 20. Connecting block.
[0028] As shown in the figure, in order to clearly implement the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the utility model to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION
[0029] The following is a detailed description of a drainage pipe collapse deformation pretreatment top expansion device provided by the utility model in combination with the drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods to implement some known technologies; and the drawings are only for more specific description of the embodiments, and are not intended to specifically limit the utility model.
[0030] It should be noted that the references to "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments" and the like in the specification indicate that the embodiments described may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, when describing specific features, structures or characteristics in conjunction with an embodiment, it should be within the knowledge of technicians in the relevant field to implement such features, structures or characteristics in conjunction with other embodiments.
[0031] In general, a term can be understood, at least in part, from its use in context. For example, depending, at least in part, on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending, at least in part, on the context, allow for the presence of other factors that are not necessarily explicitly described.
[0032] It is to be understood that the meanings of “on,” “over,” and “above” in the present invention should be interpreted in the broadest manner, so that “on” not only means “directly on” something, but also includes the meaning of being “on” something with intervening features or layers, and “on” or “above” not only means “on” or “above” something, but also includes the meaning of being “on” or “above” something with no intervening features or layers.
[0033] Additionally, spatially relative terms such as "under," "beneath," "lower," "above," "upper," and the like may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as shown in the accompanying drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein may be similarly interpreted accordingly.
[0034] like Figures 1 to 6 As shown, the embodiment of the utility model provides a drainage pipe collapse deformation pretreatment jacking expansion device, including an endoscopic crawling robot 1, the top of the endoscopic crawling robot 1 is fixedly connected to a support arm 2, and four groups of jacking mechanisms 3 are symmetrically distributed at the ends of the support arm 2, wherein the two groups of jacking mechanisms 3 arranged horizontally are called upper and lower jacking mechanisms, and the two groups arranged vertically are called left and right jacking mechanisms, and the outer sleeve of the jacking mechanism 3 is provided with a jacking expansion structure 4, and the extension of the jacking mechanism 3 can drive the jacking expansion structure 4 to expand, and the jacking expansion structure 4 has a self-locking structure, and by setting the jacking mechanism 3 and the jacking expansion structure 4, when in use, the telescopic function of the jacking mechanism 3 is utilized to drive The top expansion structure 4 is expanded, and the outer diameter of the circular ring formed after the top expansion structure 4 is expanded will be the same as the inner diameter of the collapsed pipe. The self-locking mechanism of the top expansion structure 4 can automatically lock the top expansion structure 4 after the expansion is completed. The endoscopic crawling robot 1 is an intelligent automatic mobile detection equipment specially used for pipeline repair. It is a mature technical means in the field of pipeline repair. The end of the support arm 2 is equipped with a sensor used in conjunction with the endoscopic crawling robot 1 to determine the position of the top expansion structure 4. The top expansion structure 4 is transported to the collapsed part of the pipe by the endoscopic crawling robot 1. During the expansion process, the top expansion structure 4 will lift up the collapsed part of the pipe, which is convenient for later pipeline repair.
[0035] like Figure 2 and Figure 3 As shown, the top expansion structure 4 includes four groups of top expansion plates 5, two groups of top expansion plates 5 are paired and symmetrically distributed, and the adjacent ends of the paired top expansion plates 5 are slidably connected by locking connecting plates 6, and the end of the top expansion plate 5 away from the locking connecting plate 6 is rotatably connected with a rotating connecting plate 7, and the two adjacent groups of rotating connecting plates 7 are rotatably connected by connecting pieces 8. The four groups of top expansion plates 5 are annularly connected by the locking connecting plates 6, the rotating connecting plates 7 and the connecting pieces 8. The top expansion plate 5 is an arc-shaped steel plate structure, and connecting grooves 10 are provided on the end surfaces of both ends of the top expansion plate 5. One end of the rotating connecting plate 7 is embedded in the connecting groove 10 and connected to the rotating shaft of the top expansion plate 5. Sliding grooves are provided on the opposite side walls of the top expansion plate 5, and the sliding grooves are close to the locking connecting plate 6. Locking grooves 12 are respectively provided on both sides of the inner wall of the connecting groove 10 at the other end of the top expansion plate 5, and locking spring plates 13 are fixedly connected inside the locking groove 12. The locking connecting plate 6 can be locked with the adjacent top expansion plate 5 through the locking spring plates 13.
[0036] like Figures 2 to 5 As shown, the locking spring piece 13 includes a guide portion 16 fixedly connected to the inner wall of the locking groove 12, one side of the guide portion 16 is a locking portion 15, one side of the locking portion 15 is a recessed portion 14, the locking connecting plate 6 is an arc-shaped steel plate structure, and sliding piles 17 are fixedly connected to the four corners of the outer wall of the locking connecting plate 6, respectively, and the sliding piles 17 are adapted to the sliding groove 11. When the locking connecting plate 6 is connected to the top expansion plate 5, the sliding piles 17 are embedded in the corresponding sliding groove 11 and are slidably connected. A locking back plate 18 is fixedly connected to the outer wall of the locking connecting plate 6. The locking back plate 18 is an arc-shaped steel plate structure and its length is shorter than the locking connecting plate 6. The width of the locking back plate 18 is less than the width of the connecting groove 10. A snap-in groove 9 is provided in the middle of the inner wall of the locking connecting plate 6, and the telescopic end of the lifting mechanism 3 is connected. It is connected to the corresponding locking connecting plate 6 through the snap-fit groove 9, and locking piles 19 are fixedly connected at both ends of the side walls of the locking back plate 18, and the locking piles 19 are adapted to the recessed portion 14. By arranging the locking spring piece 13 and the locking pile 19, when the locking connecting plate 6 and the top expansion plate 5 are locked, the corresponding locking pile 19 passes over the locking portion 15 via the guide portion 16 and enters the recessed portion 14, and in this process, the locking portion 15 is compressed and deformed and recovers its deformation after the locking pile 19 enters the recessed portion 14. The arched locking portion 15 can prevent the recessed portion 14 from detaching from the locking groove 12, thereby realizing the self-locking function between the top expansion plate 5 and the locking connecting plate 6. After the top expansion plate 5 and the locking connecting plate 6 are locked, the top expansion structure 4 expands into a circular ring as a whole and self-locks into a stable structure.
[0037] like Figure 1 and Figure 6 As shown, the two ends of one side wall of the connecting member 8 are fixedly connected with connecting blocks 20 respectively, and the connecting member 8 is connected to the rotating shaft of the end of the adjacent rotating connecting plate 7 through the connecting block 20, and the other side wall of the connecting member 8 is fixedly connected with a clamping groove 9, which is a blind groove structure and has a certain taper. The outer groove diameter of the clamping groove 9 is smaller than the bottom groove diameter. By setting the clamping groove 9, when the telescopic end of the jacking mechanism 3 is embedded in the clamping groove 9, the outer diameter of the clamping groove 9 is connected with the telescopic end by interference fit, thereby clamping the telescopic end. During use, the telescopic end of the jacking mechanism 3 extends to push the locking connecting plate 6 and the connecting member 8 connected to the clamping groove 9, and drives the top expansion plate 5, the locking connecting plate 6 and the rotating connecting plate 7 to move gradually to form a circular shape and lock.
[0038] The working principle of the utility model is as follows: when in use, the top expansion structure 4 is first installed on the endoscope crawling robot 1 and connected with the corresponding jacking mechanism 3, that is, the telescopic ends of the four groups of jacking mechanisms 3 are respectively connected with the corresponding clamping grooves 9, and the telescopic ends of the jacking mechanisms 3 are contracted. At this time, the top expansion structure 4 is a non-circular closed structure, and then the endoscope crawling robot 1 is placed in the pipeline repair opening. The endoscope crawling robot 1 will automatically carry the top expansion structure 4 to move to the collapsed part of the pipeline, and control the telescopic end of the jacking mechanism 3 to extend, and push the corresponding locking connection The plate 6 and the connecting member 8 move horizontally or vertically respectively, and at the same time drive the top expansion plate 5 and the rotating connecting plate 7 to move, wherein the left and right jacking mechanisms push the connecting member 8 to move, and the upper and lower jacking mechanisms push the locking connecting plate 6 to move, and by controlling the elongation of the upper and lower jacking mechanisms to be different from that of the left and right jacking mechanisms, the elongation of the left and right jacking mechanisms is greater than that of the upper and lower jacking mechanisms, so that when the left and right jacking mechanisms push the connecting member 8 to move, the two sets of rotating connecting plates 7 originally folded together will unfold, so that the rotating connecting plate 7 and the top expansion plate 5 are spliced into a smooth connection. The rotating connecting plate 7 pushes the top expansion plate 5 to move toward the locking connecting plate 6 during the unfolding process, so that the locking pile 19 gradually approaches the corresponding locking groove 12, and finally the locking pile 19 passes over the locking portion 15 through the guide portion 16 and enters the recessed portion 14. In this process, the locking portion 15 is compressed and deformed and recovers its deformation after the locking pile 19 enters the recessed portion 14. The arched locking portion 15 can prevent the recessed portion 14 from detaching from the locking groove 12, thereby realizing the self-locking function between the top expansion plate 5 and the locking connecting plate 6. After the top expansion plate 5 is locked with the locking connecting plate 6, the top expansion structure 4 is expanded as a whole into a circular ring and locked, and the four sets of lifting mechanisms 3 respectively support the corresponding locking connecting plates 6 and connecting pieces 8, so that the formed circular ring is stable. After the top expansion structure 4 is expanded, the collapsed pipe part is lifted up, and the outer wall of the top expansion structure 4 is tightly attached to the inner wall of the pipe, thereby reinforcing the pipe to facilitate the later repair of the pipe. After the top expansion structure 4 is expanded outward and locked, the telescopic end of the lifting mechanism 3 is retracted and withdrawn from the clamping groove 9, and the endoscopic crawling robot 1 can withdraw from the pipe.
[0039] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.
[0040] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A drainage pipe collapse deformation pretreatment top expansion device, characterized in that: It comprises an endoscopic crawling robot, the top of which is fixedly connected to a support arm, the ends of which are symmetrically provided with four groups of lifting mechanisms, the outer sleeve of which is provided with a top expansion structure, the extension of which can drive the top expansion structure to expand, and the top expansion structure has a self-locking structure.
2. The drainage pipe collapse deformation pretreatment top expansion device according to claim 1 is characterized in that: The top expansion structure includes four groups of top expansion plates, two groups of the top expansion plates are paired and symmetrically distributed, adjacent ends of the paired top expansion plates are slidably connected by locking connecting plates, one end of the top expansion plate away from the locking connecting plate is rotatably connected to a rotating connecting plate, two adjacent groups of rotating connecting plates are rotatably connected by a connecting piece, and the four groups of top expansion plates are annularly connected by the locking connecting plate, the rotating connecting plate and the connecting piece.
3. The drainage pipe collapse deformation pretreatment top expansion device according to claim 2 is characterized in that: The top expansion plate is an arc-shaped steel plate structure, and connection grooves are provided on the end surfaces at both ends of the top expansion plate. One end of the rotating connecting plate is embedded in the connection groove and connected to the top expansion plate rotating shaft. Sliding grooves are provided on the opposite side walls of the top expansion plate, and the sliding grooves are close to the locking connecting plate.
4. The drainage pipe collapse deformation pretreatment top expansion device according to claim 3 is characterized in that: Locking grooves are symmetrically provided on both sides of the inner wall of the connecting groove at the other end of the top expansion plate, and locking springs are fixedly connected inside the locking grooves. The locking connecting plate can be locked with the adjacent top expansion plate through the locking springs.
5. The drainage pipe collapse deformation pretreatment top expansion device according to claim 4 is characterized in that: The locking spring sheet comprises a guide portion fixedly connected to the inner wall of the locking groove, one side of the guide portion is a locking portion, and one side of the locking portion is a recessed portion.
6. The drainage pipe collapse deformation pretreatment top expansion device according to claim 5, characterized in that: The locking connecting plate is an arc-shaped steel plate structure, and sliding piles are fixedly connected to the four corners of the outer side wall of the locking connecting plate. The sliding piles are adapted to the sliding grooves. When the locking connecting plate is connected to the top expansion plate, the sliding piles are embedded in the corresponding sliding grooves and connected to the sliding.
7. The drainage pipe collapse deformation pretreatment top expansion device according to claim 6, characterized in that: The outer side wall of the locking connecting plate is fixedly connected with a locking back plate, the locking back plate is an arc-shaped steel plate structure and its length is smaller than the locking connecting plate, the width of the locking back plate is smaller than the width of the connecting groove, and a snap-in groove is opened in the middle of the inner side wall of the locking connecting plate, and the telescopic end of the lifting mechanism is connected to the corresponding locking connecting plate through the snap-in groove.
8. The drainage pipe collapse deformation pretreatment top expansion device according to claim 7, characterized in that: The two ends of the side walls of the locking back plate are respectively fixedly connected with locking piles, and the locking piles are adapted to the recessed parts.
9. The drainage pipe collapse deformation pretreatment top expansion device according to claim 2, characterized in that: Two ends of one side wall of the connecting member are respectively fixedly connected with connecting blocks, and the connecting member is connected to the rotating shaft of the end of the adjacent rotating connecting plate through the connecting block. The other side wall of the connecting member is also provided with a clamping groove.
10. The drainage pipe collapse deformation pretreatment top expansion device according to claim 9, characterized in that: The clamping slot is a blind slot structure and has a taper, and the outer slot diameter of the clamping slot is smaller than the bottom slot diameter.