Mounting structure of heating body and warmer
By designing an integrated heating body and fan installation structure in the PTC heater, the complex structure of the existing heater is solved, a simpler production and installation process is achieved, and the smoothness of the warm air is improved and noise is reduced.
Patent Information
- Application Number
- CN202421408385.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing PTC heaters have complex structures and cumbersome production and installation processes.
A heating element installation structure is designed, the PTC heating element and the fan are installed on the same base, and an integrated design is adopted, and a wind guide channel is set on the base to guide the heating element.
The structure of the heater is simplified, the complexity of production and installation is reduced, the smoothness and concentration of air emitting, and the noise is effectively reduced.
Smart Images

Figure CN222773372U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heating structure of heaters, in particular to a mounting structure of a heating element and a heater. Background Art
[0002] PTC heaters are characterized by non-luminous, no open flame, no oxygen consumption, and gentle air supply when working. They also have an automatic constant temperature function and are widely used in home life. However, the existing PTC heaters with DC fans on the market have two different parts: the mounting bracket of the PTC heating element and the mounting base of the DC fan, which makes the structure of the entire heater more complicated and the production and installation process cumbersome. Utility Model Content
[0003] The utility model aims to provide a heating element installation structure and a heater, aiming to solve the technical problem of the complex structure of the existing PTC type heater.
[0004] To achieve the above-mentioned purpose, the utility model provides a heating element installation structure, including a base;
[0005] A heating element, which is arranged on the base and is used for heating after being powered on;
[0006] A fan, wherein a plurality of fans are disposed on the base and directed toward the heating element, so that the air discharged from the fan passes through the heating element and blows out warm air to the outside;
[0007] An air guiding channel is arranged on the base, and the air guiding channel is used to guide the air outlet of the fan to the heating element.
[0008] Preferably, a mounting groove is provided on the base, and the heating element is arranged in the mounting groove;
[0009] The base is also provided with a plurality of air inlet channels, each of which is interconnected with the mounting groove, and the fan is arranged at the rear side of the air inlet channel, so that the air discharged by the fan is blown toward the air inlet channel and the heating element in sequence;
[0010] The air guide channel is provided between the air inlet channel and the mounting groove, and the inner diameter of the air guide channel gradually decreases from an end close to the fan to an end far away from the fan.
[0011] Preferably, along the length direction of the base, the bottom end of the air inlet channel extends obliquely from top to bottom to form two air guiding curved surfaces, and the air guiding channel is formed between the air guiding curved surfaces.
[0012] Preferably, the heating element is a PTC heating element;
[0013] The lower surface of the base is recessed upward to form the mounting groove, and openings are provided on both sides of the mounting groove. The two ends of the heating element extend out of the mounting groove through the openings. The base is provided with a detachable heating element end cover, and the two ends of the heating element are respectively clamped on the two heating element end covers.
[0014] Preferably, it also includes a temperature limiter for limiting the heating element from exceeding a preset temperature, the temperature limiter is arranged on the base, and the temperature limiter is electrically connected to the heating element.
[0015] Preferably, the base is provided with a first fixing groove and a mounting cover, the temperature limiter is arranged in the first fixing groove, and the mounting cover is arranged above the first fixing groove to clamp the temperature limiter in the first fixing groove;
[0016] The base is also provided with a limiting portion for preventing the temperature limiter from shifting. The limiting portion is arranged at the rear side of the temperature limiter, and one end of the mounting cover is detachably connected to the top end of the limiting portion.
[0017] Preferably, it also includes a fuse for generating heat and melting when the current exceeds a preset threshold value, the fuse is electrically connected to the heating element, a second fixing groove is provided on the base, the fuse is clamped in the second fixing groove, a fastener is detachably connected to the base, and the lower end of the fastener is embedded in the second fixing groove and abuts against the outer wall of the fuse.
[0018] Preferably, a plurality of grooves are provided below the base, and a plurality of reinforcing ribs are provided in the grooves.
[0019] Preferably, the base is also provided with a plurality of wire clamping grooves for fixing connecting wires.
[0020] In addition, the utility model also provides a heater using the installation structure of the heating element as described in any one of the above items.
[0021] The utility model discloses a mounting structure for a heating element and a heater, which have the following beneficial effects: a traditional PTC heating element mounting bracket and a fan mounting base are integrated into an integrated design, that is, the heating element and the fan are mounted on the same base, the overall structure is relatively simpler, and an air guide channel is also provided at the base corresponding to the fan, so that the air outlet is smoother and more concentrated, and the noise of the heater when in use can be effectively reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0023] Figure 1 It is a structural schematic diagram of the installation structure of the heating element of the utility model;
[0024] Figure 2 It is a structural schematic diagram of the base of the installation structure of the heating element of the utility model;
[0025] Figure 3 It is a schematic diagram of the top view of the base of the installation structure of the heating element of the utility model;
[0026] Figure 4 It is a schematic diagram of the cross-sectional structure of the base of the installation structure of the heating element of the utility model;
[0027] Figure 5 This is a structural schematic diagram of the installation structure of the heating element of the utility model from another angle.
[0028] In the accompanying drawings: 1-base, 11-mounting slot, 111-opening, 12-air inlet channel, 13-air guide channel, 131-air guide curved surface, 14-first fixed slot, 15-mounting cover, 16-limiting portion, 17-second fixed slot, 171-fastener, 18-groove, 181-reinforcement rib, 19-wire slot, 2-heating element, 21-heating element end cover, 3-fan, 4-temperature limiter, 5-fuse.
[0029] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] It should be noted that if a directional indication is involved in the embodiments of the present invention, the directional indication is only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0032] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0033] like Figures 1 to 5 As shown, a heating element installation structure includes a base 1;
[0034] A heating element 2, which is arranged on the base 1, and the heating element 2 is used for heating after being powered on;
[0035] Fans 3, a plurality of fans 3 are disposed on the base 1, and the fans 3 face the heating element 2, so that the air from the fans 3 passes through the heating element 2 and blows out warm air to the outside;
[0036] The air guiding channel 13 is disposed on the base 1 , and the air guiding channel 13 is used to guide the air output of the fan 3 to the heating element 2 .
[0037] The present solution provides a novel installation structure for a heating element, which integrates a traditional PTC heating element 2 installation bracket and a fan installation base into an integrated design, that is, the heating element 2 and the fan 3 are installed on the same base 1. The overall structure is relatively simpler, and an air guide channel 13 is also provided on the base 1 corresponding to the fan 3, so that the air outlet is smoother and more concentrated, and the noise when the structure is used can be effectively reduced.
[0038] Furthermore, the base 1 is provided with a mounting groove 11, and the heating element 2 is arranged in the mounting groove 11;
[0039] The base 1 is also provided with a plurality of air inlet channels 12, each of which is interconnected with the mounting slot 11, and the fan 3 is arranged at the rear side of the air inlet channel 12, so that the air discharged by the fan 3 is blown toward the air inlet channel 12 and the heating element 2 in sequence;
[0040] The air guide channel 13 is disposed between the air inlet channel 12 and the mounting groove 11 , and the inner diameter of the air guide channel 13 gradually decreases from an end close to the fan 3 to an end far from the fan 3 .
[0041] The interior of the base 1 is a hollow structure, and the mounting groove 11 is approximately rectangular in shape. The heating element 2 is located in the mounting groove 11. The rear side of the mounting groove 11 is provided with an air guide channel 13 and an air inlet channel 12 in sequence. Two fans 3 are installed on the base 1 at intervals. Correspondingly, two air inlet channels 12 are arranged on the base 1 at intervals, and the air outlet of the fan 3 faces the air inlet channel 12. The air outlet of the fan 3 can be blown toward the heating element 2 through the air inlet channel 12 and the air guide channel 13, and then the warm air is blown out to the outside. From the end close to the fan 3 to the end close to the heating element 2, the inner diameter of the air guide channel 13 of this embodiment gradually decreases, that is, the air outlet of the fan 3 is more concentrated, and the warm air outlet effect is better.
[0042] Furthermore, along the length direction of the base 1, the bottom end of the air inlet channel 12 extends obliquely from top to bottom to form two air guiding curved surfaces 131, and the air guiding channel 13 is formed between the air guiding curved surfaces 131. In this embodiment, at the lower end of each air inlet channel 12, only two sides form the air guiding curved surfaces 131 (specifically, the sides in the long side direction of the base 1 / mounting slot 11), the upper end of the air guiding curved surface 131 is connected to the air inlet channel 12, and the lower end is connected to the mounting slot 11, and the other two sides of the air inlet channel 12 are directly connected to the mounting slot 11. The lower end is not provided with the air guiding curved surface 131, and the heating element 2 is not provided at the end of the mounting slot 11, that is, there is still a certain distance between the heating element 2 and the air inlet channel 12 and the air guiding channel 13. In this way, the guiding curved surface not only plays a role in guiding the air, but also can gather the air outlet of the fan 3 in the same mounting slot 11 for uniform heating.
[0043] Furthermore, the heating element 2 is a PTC heating element 2; the lower surface of the base 1 is recessed upward to form the mounting groove 11, and openings 111 are provided on both sides of the mounting groove 11. The two ends of the heating element 2 extend to the outside of the mounting groove 11 through the openings 111, and the base 1 is provided with a removable end cover of the heating element 2, and the two ends of the heating element 2 are respectively clamped on the two end covers of the heating element 2.
[0044] In order to better fix the heating element 2 on the base 1, an end cover of the heating element 2 is provided on the base 1, and the mounting groove 11 is recessed upward so that the base 1 protrudes upward in an approximately cylindrical shape. Both ends of the heating element 2 extend from the opening 111 and are fixed by the end cover of the heating element 2. The end cover of the heating element 2 is fixed to the upper surface of the bottom cover by bolts, which is convenient for disassembly and replacement of parts.
[0045] Furthermore, a temperature limiter 4 is included for limiting the heating element 2 from exceeding a preset temperature. The temperature limiter 4 is arranged on the base 1 and is electrically connected to the heating element 2. The temperature limiter 4 can ensure that the heating element 2 will not overheat and prevent the hot air with too high a temperature from being blown outward, which is safer.
[0046] Furthermore, the base 1 is provided with a first fixing groove 14 and a mounting cover 15, the temperature limiter 4 is arranged in the first fixing groove 14, and the mounting cover 15 is arranged above the first fixing groove 14 to clamp the temperature limiter 4 in the first fixing groove 14;
[0047] The base 1 is also provided with a limiting portion 16 for preventing the temperature limiter 4 from shifting. The limiting portion 16 is arranged at the rear side of the temperature limiter 4 , and one end of the mounting cover 15 is detachably connected to the top end of the limiting portion 16 .
[0048] The temperature limiter 4 is installed in the first fixing groove 14. The first fixing groove 14 has a plurality of plug-in positions. The extended part of the temperature limiter 4 itself can be inserted in the above-mentioned plug-in positions. A mounting cover 15 is provided above the temperature limiter 4 to fix it. One end of the mounting cover 15 abuts against the base 1, and the other end is fixed to the top of the limiting portion 16 by screws. The rear side of the temperature limiter 4 is blocked by the limiting portion 16 to prevent the temperature limiter 4 from falling out from the rear and is stably fixed in the first fixing groove 14.
[0049] Furthermore, it also includes a fuse 5 for generating heat and melting when the current exceeds a preset threshold value. The fuse 5 is electrically connected to the heating element 2. A second fixing groove 17 is provided on the base 1. The fuse 5 is clamped in the second fixing groove 17. A fastener 171 is detachably connected to the base 1, and the lower end of the fastener 171 is embedded in the second fixing groove 17 and abuts against the outer wall of the fuse 5.
[0050] The base 1 in the present installation structure is also provided with an installation position for the fuse 5. The fuse 5 is a safety device for protecting the heater circuit. It can automatically cut off the power supply when the current is too large to prevent fire and other safety problems caused by circuit overload. The base 1 is provided with a corresponding second fixing groove 17, which is located on one side of the outer wall of the air inlet channel 12. The fuse 5 is partially stuck in the second fixing groove 17. The base 1 is fixed with a fastener 171 which is removed and fixed by screws. The fastener 171 clamps the fuse 5 in the second fixing groove 17 to prevent the fuse 5 from shifting.
[0051] Furthermore, a plurality of grooves 18 are provided below the base 1, and a plurality of reinforcing ribs 181 are provided in the grooves 18. The lower end of the base 1 is also provided with a plurality of hollowed-out grooves 18, which can reduce the deadweight of the entire installation structure and also save the manufacturing materials of the base 1. In order to ensure the installation strength of the base 1, a plurality of reinforcing ribs 181 are provided in each groove 18 to increase the strength of the base 1.
[0052] Furthermore, the base 1 is provided with a plurality of wire slots 19 for fixing connecting wires. After the electrical components of the mounting structure are installed, connecting wires are required to connect the electrical components. The base 1 is provided with wire slots 19 to assist in fixing the connecting wires and avoid excessive confusion of the connecting wires.
[0053] In addition, the utility model also proposes a heater, using any of the above-mentioned heating element installation structures. The heater uses any of the above-mentioned heating element installation structures, that is, the heater has the same beneficial effects as the above-mentioned heating element installation structures, which will not be described one by one here.
[0054] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A heating element installation structure, characterized in that: include: Base (1); A heating element (2) is arranged on the base (1), and the heating element (2) is used for heating after being powered on; Fans (3), wherein a plurality of fans (3) are disposed on the base (1), and the fans (3) are directed toward the heating element (2), so that the air discharged by the fans (3) passes through the heating element (2) and blows out warm air to the outside; an air guide channel (13), which is arranged on the base (1), and the air guide channel (13) is used to guide the air output of the fan (3) to the heating element (2); The base (1) is provided with a mounting groove (11), and the heating element (2) is arranged in the mounting groove (11); The base (1) is also provided with a plurality of air inlet channels (12), each of the air inlet channels (12) is interconnected with the mounting groove (11), and the fan (3) is arranged at the rear side of the air inlet channel (12), so that the air output of the fan (3) is blown toward the air inlet channel (12) and the heating element (2) in sequence; The air guide channel (13) is provided between the air inlet channel (12) and the mounting groove (11), and the inner diameter of the air guide channel (13) gradually decreases from an end close to the fan (3) to an end far from the fan (3).
2. The installation structure of a heating element according to claim 1, characterized in that: Along the length direction of the base (1), the bottom end of the air inlet channel (12) extends obliquely from top to bottom to form two air guide curved surfaces (131), and the air guide channel (13) is formed between the air guide curved surfaces (131).
3. The installation structure of a heating element according to claim 1, characterized in that: The heating element (2) is a PTC heating element (2); The lower surface of the base (1) is recessed upward to form the installation groove (11), and openings (111) are provided on both sides of the installation groove (11), and the two ends of the heating element (2) extend out of the installation groove (11) through the openings (111). The base (1) is provided with a detachable heating element (2) end cover, and the two ends of the heating element (2) are respectively clamped on the two heating element (2) end covers.
4. The installation structure of a heating element according to claim 1, characterized in that: It also includes a temperature limiter (4) for limiting the heating element (2) from exceeding a preset temperature; the temperature limiter (4) is arranged on the base (1), and the temperature limiter (4) is electrically connected to the heating element (2).
5. The installation structure of a heating element according to claim 4, characterized in that: The base (1) is provided with a first fixing groove (14) and a mounting cover (15), the temperature limiter (4) is arranged in the first fixing groove (14), and the mounting cover (15) is arranged above the first fixing groove (14) to clamp the temperature limiter (4) in the first fixing groove (14); The base (1) is also provided with a limiting portion (16) for preventing the temperature limiter (4) from shifting; the limiting portion (16) is arranged on the rear side of the temperature limiter (4); one end of the mounting cover (15) is detachably connected to the top end of the limiting portion (16).
6. The installation structure of a heating element according to claim 1, characterized in that: It also includes a fuse (5) for generating heat and melting when the current exceeds a preset threshold value, the fuse (5) being electrically connected to the heating element (2), the base (1) being provided with a second fixing groove (17), the fuse (5) being clamped in the second fixing groove (17), the base (1) being provided with a detachable fastener (171), the lower end of the fastener (171) being embedded in the second fixing groove (17) and abutting against the outer wall of the fuse (5).
7. The installation structure of a heating element according to claim 1, characterized in that: A plurality of grooves (18) are further provided below the base (1), and a plurality of reinforcing ribs (181) are provided in the grooves (18).
8. The installation structure of a heating element according to claim 1, characterized in that: The base (1) is also provided with a plurality of wire clamping grooves (19) for fixing connecting wires.
9. A heater, characterized in that: Use the installation structure of the heating element as described in any one of claims 1 to 8.