Ultra-long battery pack vibration tool
By designing a vibration tool suitable for ultra-long battery packs, the problem that the vibration experiment needs of commercial vehicle-long battery packs in the prior art is difficult to meet, and a vibration experimental equipment with high adaptability and high intensity is realized.
Patent Information
- Application Number
- CN202421494713.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The existing technology is difficult to meet the vibration experiment needs of commercial vehicle-length battery packs, and the existing vibration trays are insufficient in adaptability.
An ultra-long battery pack vibrating tooling is designed, including side frames, cross beams, connecting blocks and reinforcement beams. Through the combination of these components, a mount suitable for the ultra-long battery pack is formed, and weight reduction is reduced through weight reduction holes to enhance overall strength and adaptability.
This design can adapt to the vibration experiment needs of commercial vehicle-length battery packs, improve the adaptability of the vibration pedestal, meet the implementation of both bottom support and vibration tests, and avoid material waste.
Smart Images

Figure CN222774237U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of power batteries, and in particular relates to a vibration tool for an ultra-long battery pack. Background Art
[0002] In the process of implementing the present invention, the inventors discovered that the prior art has at least the following problems:
[0003] With the rapid development of new energy vehicles, new energy vehicle models are constantly being developed, passenger vehicles are becoming increasingly mature, and commercial vehicles are also being promoted and implemented. However, compared to passenger vehicles, commercial vehicles have a greater demand for battery power. Moreover, commercial vehicle models are generally longer. With the increasing power consumption, the space for width expansion is limited. This can only be achieved by increasing the energy density of battery cells or lengthening the battery pack. Increasing the energy density of battery cells is not something that can be achieved overnight. Given the urgent needs, increasing the length is inevitable. As the length of the battery pack increases, the size of the vibration table is required. However, existing laboratory vibration tables are commonly used for passenger car battery packs. In comparison, there are fewer vibration tables suitable for commercial vehicle battery packs, which limits the practical options.
[0004] CN220708680U - Battery pack vibration tooling and battery pack vibration testing equipment, discloses the technical field of battery pack vibration testing, specifically discloses a battery pack vibration tooling and a battery pack vibration testing equipment, the battery pack vibration tooling includes a base plate and multiple support components, the support components are fixedly connected to the base plate, the support components include a fixed rod and two support seats fixedly connected to both ends of the fixed rod, the length direction of the fixed rod is parallel to the width direction of the battery pack, and it cannot solve the above technical problems. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide an ultra-long battery pack vibration tooling, which is adapted to the vibration test requirements of the long battery pack of commercial vehicles, and the adaptability of the vibration table is high.
[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is: an ultra-long battery pack vibration tool, having:
[0007] Side frames, two of which are provided;
[0008] A crossbeam connecting the upper ends of the two side frames; the crossbeam and the two side frames enclose a mounting base for mounting the battery pack, and both ends of the mounting base are open structures;
[0009] A connecting block is provided on the side frame, and the connecting block can be connected to the battery pack.
[0010] The connection block is provided with a connection hole, and the battery pack can be connected to the connection block through the connection hole.
[0011] The connection hole is arranged below the crossbeam, and the battery pack is located below the crossbeam.
[0012] A reinforcement beam is further provided on the outer side of the side frame, and the reinforcement beam is connected to the side frame through a support beam.
[0013] Three groups of cross beams are provided above the side frames, and the cross beams are connected to the side frames through angle irons.
[0014] A series of weight-reducing holes are provided on the side frames and the reinforcement beams.
[0015] One of the above technical solutions has the following advantages or beneficial effects: it is suitable for vibration test requirements of long battery packs of commercial vehicles, and the vibration test stand has high adaptability. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic structural diagram of the ultra-long battery pack vibration tooling provided in an embodiment of the present utility model;
[0017] Figure 2 for Figure 1 Schematic diagram of the structure of the ultra-long battery pack vibration tooling;
[0018] Figure 3 for Figure 1 Schematic diagram of the structure of the ultra-long battery pack vibration tooling;
[0019] The marks in the above figures are: 1. side frame, 11. side frame, 12. reinforcement beam, 13. support beam, 14. connecting block, 141. connecting hole, 2. cross beam, 21. angle iron, 3. battery pack, 4. weight reduction hole. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figures 1 to 3 , an extra-long battery pack vibration tooling, having:
[0022] There are two side frames 1; a crossbeam 2 connects the upper ends of the two side frames 1; the crossbeam 2 and the two side frames 1 enclose a mounting base for the battery pack 3. The mounting base has open ends, allowing the battery pack 3 to extend from both ends, meeting the vibration test requirements of long battery packs 3. A connecting block 14 is installed on the side frame 1 and can be connected to the battery pack 3. The front and rear extension supports are eliminated, and the upper crossbeam 2 is added to avoid the formation of a cantilever beam structure and ensure overall strength. The vibration table is highly adaptable to the vibration test requirements of long battery packs 3 in commercial vehicles.
[0023] The connecting block 14 is provided with a connecting hole 141 , and the battery pack 3 can be connected to the connecting block 14 through the connecting hole 141 , thereby achieving a detachable connection with the battery pack 3 .
[0024] The connection hole 141 is provided below the crossbeam 2, and the battery pack 3 is located below the crossbeam 2. The battery pack 3 is installed below the crossbeam 2 without causing interference.
[0025] A reinforcing beam 12 is further provided on the outer side of the side frame 1 , and the reinforcing beam 12 is connected to the side frame 1 through a supporting beam 13 to play a role of reinforcing support.
[0026] Three groups of cross beams 2 are provided above the side frame 1. The cross beams 2 are connected to the side frame 1 through angle irons 21 to enhance the strength.
[0027] A series of weight-reducing holes 4 are provided on the side frame 1 and the reinforcing beam 12 to reduce weight.
[0028] It is a structural design of a vibration fixture suitable for an extra-long battery pack 3; the vibration fixture for an extra-long battery pack 3 has high adaptability to the vibration table; the design is reasonable to avoid material waste; the design is reasonable to meet the requirements of both bottom support and vibration tests.
[0029] A non-traditional frame structure is adopted, with a split design, eliminating the front and rear extension supports and adding an upper crossbeam 2. By matching the dimensions and welding positions, welding convenience is achieved, airtightness is guaranteed, and rigidity is enhanced to meet the test bench requirements for ultra-long battery packs 3.
[0030] After adopting the above structure, the vibration test requirements of the long battery pack of commercial vehicles are met, and the adaptability of the vibration table is high.
[0031] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0032] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A super-long battery pack vibration tool, characterized in that: have: Side frames, two of which are provided; A crossbeam connecting the upper ends of the two side frames; the crossbeam and the two side frames enclose a mounting seat for mounting the battery pack, and both ends of the mounting seat are open structures; A connecting block is disposed on the side frame, and the connecting block can be connected to the battery pack.
2. The ultra-long battery pack vibration tooling according to claim 1, characterized in that: The connection block is provided with a connection hole, and the battery pack can be connected to the connection block through the connection hole.
3. The ultra-long battery pack vibration tooling as claimed in claim 2, characterized in that: The connection hole is arranged below the crossbeam, and the battery pack is located below the crossbeam.
4. The ultra-long battery pack vibration tooling as claimed in claim 3, characterized in that: A reinforcing beam is also provided on the outer side of the side frame, and the reinforcing beam is connected to the side frame through a supporting beam.
5. The ultra-long battery pack vibration tooling as claimed in claim 4, characterized in that: Three groups of cross beams are arranged above the side frames, and the cross beams are connected to the side frames through angle irons.
6. The ultra-long battery pack vibration tooling as claimed in claim 5, characterized in that: A series of weight-reducing holes are provided on the side frames and the reinforcing beams.