Automobile steering wheel heating sheet wire harness production device

By designing a vehicle steering wheel heating sheet wire harness production device containing a tensile testing mechanism, the problem of multiple wires on the same connection terminal in the prior art is solved, and a complete tensile test of all wires is achieved, which improves the accuracy and reliability of the test.

CN222774379UActive Publication Date: 2025-04-18JIANGSU KANGWEN TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421151519.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-04-18
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

In the prior art, when testing the wire harness of the automotive steering wheel heating plate, multiple wires on the same connection terminal are prone to leakage detection.

Method used

A vehicle steering wheel heating plate wire harness production device is designed, including a tensile test bench and a tensile test mechanism. The tension testing mechanism consists of a test base, a test movable seat, a test socket, a tension detector, a tension reset member, a tension lock member and a control button. Through the cooperation of the tension reset member and the tension lock member, it is ensured that the connection terminals can be removed from the tension detection slot only after all wires have passed the tension test.

Benefits of technology

It effectively avoids missed detection problems in wire testing, ensures that all wires are subjected to complete tension testing, and improves the accuracy and reliability of the test.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222774379U_ABST
    Figure CN222774379U_ABST
Patent Text Reader

Abstract

The utility model relates to an automobile steering wheel heating sheet wire harness production device, which belongs to the technical field of tension test and comprises a tension test bench, a tension test mechanism is arranged on the tension test bench and comprises a test base, a test movable seat, a test socket and a tension detector, the test movable seat and the test base are arranged up and down, the test movable seat is inserted from the top of the tension test bench, the test movable seat and the tension test bench are in up-down sliding connection, a tension reset piece is arranged on the test movable seat, and the test movable seat is connected with the tension test bench through the tension reset piece. According to the utility model, in the tension test process, the connecting terminals can be moved out of the tension detection grooves only after all the wires are subjected to tension test, and missing detection is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a production device for a wiring harness of a car steering wheel heater, and belongs to the technical field of tension testing. Background Art

[0002] With the development of vehicle technology, in addition to the basic steering function, the driver or the vehicle has other functional requirements for the steering wheel, such as steering wheel heating or steering wheel hand-off detection device. When the steering wheel heater is working, the surface of the steering wheel is at a suitable warm temperature, which solves the problem of cold hands and low steering wheel surface temperature in winter. The steering wheel heater improves the comfort function of the steering wheel. During the production process of the steering wheel heater, electrical energy and signals need to be transmitted through the wiring harness, where the wiring harness consists of connecting terminals and wires. In order to test the reliability of the connection between the wires and the connecting terminals, a tensile test is required.

[0003] The Chinese utility model patent with announcement number CN220626028U discloses a cable assembly tension test device, including a base and a first clamp for fixing the cable assembly to be tested, a second clamp and a test mechanism and a power mechanism for applying pressure to the cable assembly to be tested. The test pressure is standardized by utilizing the disengagement effect between the traction block and the locking block. By determining whether the wire clamp falls off when the traction block is disengaged from the locking block, the combination effect of the cable and the wire clamp of the cable assembly to be tested can be quickly determined. The power mechanism with different speeds and the number of test mechanisms can be replaced according to the test standard, thereby improving the test accuracy and effect, and realizing multiple rapid tests or single limit tests. However, in the prior art, when there are multiple wires on the same connection terminal, it is easy to miss the test.

[0004] Therefore, a kind of automobile steering wheel heater wire harness production device is needed to avoid missed inspection. Utility Model Content

[0005] The technical problem to be solved by the utility model is: in order to overcome the deficiencies of the prior art, a production device for a wiring harness of a car steering wheel heater is provided to avoid missed detection.

[0006] The technical solution adopted by the utility model to solve the above-mentioned problem is: a production device for a wiring harness of a steering wheel heating plate of an automobile, comprising a tension test bench, a tension test mechanism is arranged on the tension test bench, the tension test mechanism comprises a test base, a test movable seat, a test socket and a tension detector, the test movable seat and the test base are arranged up and down, the test movable seat is inserted from the top of the tension test bench, the test movable seat is slidably connected with the tension test bench up and down, a tension reset piece is arranged on the test movable seat, the test movable seat is connected with the tension test bench through the tension reset piece, the tension reset piece is used to realize the reset of the test movable seat in the up and down direction, the test base is fixedly connected with the tension test bench, the tension detector is respectively connected with the test base and the test movable seat, the test socket is fixedly inserted into the top of the test movable seat, the top of the test socket is concave to form a tension detection groove, the tension detection groove is used to place the connection terminal, a tension locking piece is arranged on one side of the test socket, the tension locking piece is used to realize the locking and unlocking between the test socket and the connection terminal, and the tension locking piece is located in the test movable seat;

[0007] A control button is arranged on the top of the test movable seat, and the control button is connected to the tension locking piece.

[0008] Preferably, an indicator light is provided on the top of the test movable seat.

[0009] Preferably, the tension locking member comprises a locking block, which is inserted from one side of the test socket and driven by an electric push rod, the housing of which is fixedly arranged on the test movable seat.

[0010] Preferably, the top of the test movable seat, the top of the tensile test bench and the top of the test socket are all in the same plane.

[0011] Preferably, a plurality of tension reset members are provided, and the plurality of tension reset members are distributed circumferentially with the test movable seat as the center.

[0012] Preferably, the tension reset component includes a tension reset block, a tension guide rod and a tension reset spring, the tension reset block is fixedly set on the test movable seat, the tension reset block is located below the tension test bench, the tension guide rod vertically passes through the tension reset block, the top end of the tension guide rod is set on the tension test bench, the tension reset spring is located between the tension test bench and the tension reset block, the two ends of the tension reset spring are respectively connected to the tension test bench and the tension reset block, and the tension reset spring is sleeved on the tension guide rod.

[0013] Preferably, a tension limiting block is fixedly provided at the bottom end of the tension guide rod, and the tension limiting block abuts against the bottom of the tension reset block.

[0014] Preferably, an adjustment component is provided in the tension detection groove, the adjustment component is located below the tension locking piece, and the adjustment component is used to adjust the insertion depth of the connecting terminal into the tension detection groove.

[0015] Preferably, the adjustment assembly includes a lifting plate and a lifting unit, the tension detection slot extends to the bottom of the test socket, the lifting plate is slidably connected to the inner wall of the tension detection slot, and the lifting unit is used to drive the lifting plate to move up and down.

[0016] Preferably, the lifting unit includes a fixed block, a lifting rod and a positioning pin, the lifting rod is vertically fixed at the bottom of the lifting plate, the fixed block is fixed on the inner wall of the test movable seat, the lifting rod movably passes through the fixed block, and a plurality of pin holes are provided on the lifting rod, and the plurality of pin holes are distributed from top to bottom, the positioning pin passes through one of the pin holes, and the positioning pin passes through the fixed block.

[0017] Compared with the prior art, the advantages of the utility model are:

[0018] The utility model discloses a production device for a wiring harness of a car steering wheel heater. In the process of tension testing, only after all the wires have been tension tested, can the connection terminal be removed from the tension testing slot to avoid missed testing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a three-dimensional diagram of a production device for a wiring harness of a car steering wheel heater according to the utility model;

[0020] Figure 2 It is a three-dimensional diagram of the tensile testing mechanism;

[0021] Figure 3 is a cross-sectional view of a tensile testing mechanism;

[0022] Figure 4 It is a schematic diagram of the structure of the regulating component;

[0023] Figure 5 The schematic diagram of the wiring harness structure.

[0024] in:

[0025] Tensile testing bench 11, tensile testing mechanism 12;

[0026] A test base 121, a test movable base 122, a test socket 123, a tension detector 124, a tension reset member 125, a tension locking member 126, an indicator light 127, a control button 128, and an adjustment component 129;

[0027] Tension reset block 1251, tension guide rod 1252, tension reset spring 1253, tension limit block 1254;

[0028] Locking block 1261, electric push rod 1262;

[0029] Lifting plate 1291, lifting unit 1292;

[0030] A fixing block 12921, a lifting rod 12922, a positioning pin 12923, and a pin hole 12924;

[0031] Connecting terminal 1021, first wire 1023, second wire 1024 DETAILED DESCRIPTION

[0032] like Figure 1-5 As shown, a vehicle steering wheel heater wire harness production device in this embodiment includes a tension test bench 11, and a tension test mechanism 12 is provided on the tension test bench 11;

[0033] The tension test mechanism 12 includes a test base 121, a test movable seat 122, a test socket 123 and a tension detector 124. The test movable seat 122 and the test base 121 are arranged up and down. The test movable seat 122 is inserted from the top of the tension test table 11. The test movable seat 122 is connected to the tension test table 11 by sliding up and down. A tension reset member 125 is provided on the test movable seat 122. The test movable seat 122 is connected to the tension test table 11 through the tension reset member 125. The tension reset member 125 is used to realize the reset of the test movable seat 122 in the up and down directions. The test base 121 is fixedly connected to the tension test bench 11, the tension detector 124 is respectively connected to the test base 121 and the test movable seat 122, the test socket 123 is fixedly inserted into the top of the test movable seat 122, the top of the test socket 123 is concave to form a tension detection groove, the tension detection groove is used to place the connection terminal 1021, and a tension locking piece 126 is provided on one side of the test socket 123, the tension locking piece 126 is used to realize the locking and unlocking between the test socket 123 and the connection terminal 1021, and the tension locking piece 126 is located in the test movable seat 122;

[0034] The tension locking member 126 includes a locking block 1261, which is inserted from one side of the test socket 123, and the locking block 1261 is driven by an electric push rod 1262, and the housing of the electric push rod 1262 is fixedly arranged on the test movable seat 122;

[0035] The top of the test movable seat 122, the top of the tensile test table 11 and the top of the test socket 123 are all in the same plane;

[0036] Four indicator lights 127 are arranged on the top of the test movable seat 122, and the four indicator lights 127 correspond to the two first wires 1023 and the two second wires 1024 one by one;

[0037] A control button 128 is disposed on the top of the test movable seat 122, and the control button 128 is connected to the tension locking member 126;

[0038] There are four tension reset members 125, and the four tension reset members 125 are distributed circumferentially with the test movable seat 122 as the center;

[0039] The tension reset member 125 includes a tension reset block 1251, a tension guide rod 1252 and a tension reset spring 1253. The tension reset block 1251 is fixedly arranged on the test movable seat 122. The tension reset block 1251 is located below the tension test bench 11. The tension guide rod 1252 vertically passes through the tension reset block 1251. The top end of the tension guide rod 1252 is arranged on the tension test bench 11. The tension reset spring 1253 is located between the tension test bench 11 and the tension reset block 1251. The two ends of the tension reset spring 1253 are respectively connected to the tension test bench 11 and the tension reset block 1251. The tension reset spring 1253 is sleeved on the tension guide rod 1252.

[0040] A tension limiting block 1254 is fixedly provided at the bottom end of the tension guide rod 1252, and the tension limiting block 1254 abuts against the bottom of the tension reset block 1251;

[0041] The wiring harness 102 includes a connection terminal 1021, two first wires 1023 and two second wires 1024, and the ends of the two first wires 1023 and the ends of the two second wires 1024 are both connected to the connection terminal 1021;

[0042] The specific operation method is: insert the connecting terminal 1021 into the tension detection slot, then press the control button 128 to make the electric push rod 1262 drive the locking block 1261 to move, and make the locking block 1261 press against the connecting terminal 1021 to achieve the locking between the connecting terminal 1021 and the test socket 123, and then, plug the end of the first wire 1023 with a connector and the end of the second wire 1024 with a connector into the connecting terminal 1021. Here, each time a wire is plugged in, it is necessary to manually pull the wire upwards. When the wire connection terminal 1021 is connected reliably, the test socket 123 and the test movable seat 122 are driven to rise, and at the same time, the tension reset block 1251 is driven to rise synchronously on the tension guide rod 1252, and the tension reset spring 1253 is formed. During the rising of the tension movable seat, the tension detector 124 detects the tension signal. When the tension signal reaches the set value, the indicator light 127 corresponding to this wire lights up, that is, the tension of this wire is qualified, the hand and this wire are released, and the tension reset block 1251 is lowered and reset through the elastic action of the tension reset spring 1253, and the tension reset block 1251 is abutted against the tension limit block 1254. The reset of the tension reset block 1251 drives the test socket 123 and the test movable seat 122 to descend and reset. When all four indicator lights 127 are lit, press the control button 128 again to make the electric push rod 1262 drive the locking block 1261 to move in the opposite direction, and make the locking block 1261 stop pressing the connecting terminal 1021, so that the connecting terminal 1021 can be taken out from the placement;

[0043] Among them, only when all four indicator lights 127 are lit, pressing the control button 128 again can unlock the connection terminal 1021, so that missed detection can be avoided;

[0044] An adjusting component 129 is provided in the tension detection groove, and the adjusting component 129 is located below the tension locking member 126. The adjusting component 129 is used to adjust the insertion depth of the connecting terminal 1021 into the tension detection groove;

[0045] The adjustment component 129 includes a lifting plate 1291 and a lifting unit 1292. The tension detection slot extends to the bottom of the test socket 123. The lifting plate 1291 is connected to the inner wall of the tension detection slot by sliding up and down. The lifting unit 1292 is used to drive the lifting plate 1291 to move up and down. After the connection terminal 1021 is inserted into the tension detection slot, the bottom of the connection terminal 1021 abuts against the top of the lifting plate 1291. When the insertion depth of the connection terminal 1021 needs to be adjusted, the lifting plate 1291 is driven to move up and down by the lifting unit 1292, so that the insertion depth of the connection terminal 1021 into the tension detection slot can be adjusted.

[0046] The lifting unit 1292 includes a fixed block 12921, a lifting rod 12922 and a positioning pin 12923. The lifting rod 12922 is vertically fixed at the bottom of the lifting plate 1291. The fixed block 12921 is fixed on the inner wall of the test movable seat 122. The lifting rod 12922 movably passes through the fixed block 12921. The lifting rod 12922 is provided with a plurality of pin holes 12924, and the plurality of pin holes 12924 are distributed from top to bottom. The positioning pin 12923 passes through one of the pin holes. 2923 passes through the fixed block 12921, and the fixed block 12921 is locked with the lifting rod 12922 through the positioning pin 12923 to prevent the lifting rod 12922 from moving up and down. When the lifting plate 1291 needs to be lifted or lowered, the positioning pin 12923 is pulled out to make the lifting rod 12922 rise or fall on the fixed block 12921. The lifting and lowering of the lifting rod 12922 drives the lifting plate 1291 to rise or fall synchronously. When the position of the lifting plate 1291 is adjusted, the positioning pin 12923 is passed through the fixed block 12921 and the pin hole 12924 at the corresponding position.

[0047] In summary, during the tension test, the connection terminal 1021 can be removed from the tension detection slot only after all the wires have been tension tested, to avoid missed detection.

[0048] In addition to the above embodiments, the present invention also includes other implementation modes. Any technical solutions formed by equivalent transformation or equivalent replacement should fall within the protection scope of the claims of the present invention.

Claims

1. A production device for a wiring harness of a car steering wheel heater, comprising a tension test bench (11), wherein the tension test bench (11) is provided with a tension test mechanism (12), characterized in that: The tension test mechanism (12) comprises a test base (121), a test movable base (122), a test socket (123) and a tension detector (124); the test movable base (122) and the test base (121) are arranged vertically; the test movable base (122) is inserted from the top of the tension test bench (11); the test movable base (122) is connected to the tension test bench (11) by sliding up and down; a tension reset member (125) is provided on the test movable base (122); the test movable base (122) is connected to the tension test bench (11) via the tension reset member (125); the tension reset member (125) is used to reset the test movable base (122) in the vertical direction; The test base (121) is fixedly connected to the tension test bench (11); the tension detector (124) is respectively connected to the test base (121) and the test movable seat (122); the test socket (123) is fixedly inserted into the top of the test movable seat (122); the top of the test socket (123) is concave to form a tension detection groove; the tension detection groove is used to place the connection terminal (1021); a tension locking piece (126) is provided on one side of the test socket (123); the tension locking piece (126) is used to realize locking and unlocking between the test socket (123) and the connection terminal (1021); the tension locking piece (126) is located in the test movable seat (122); A control button (128) is provided on the top of the test movable seat (122), and the control button (128) is connected to the tension locking piece (126).

2. The automobile steering wheel heater wire harness production device according to claim 1 is characterized in that: An indicator light (127) is provided on the top of the test movable seat (122).

3. The automobile steering wheel heater wire harness production device according to claim 1 is characterized in that: The tension locking member (126) comprises a locking block (1261), the locking block (1261) is inserted from one side of the test socket (123), the locking block (1261) is driven by an electric push rod (1262), and the shell of the electric push rod (1262) is fixedly arranged on the test movable seat (122).

4. The automobile steering wheel heater wire harness production device according to claim 1 is characterized in that: The top of the test movable seat (122), the top of the tension test table (11) and the top of the test socket (123) are all located in the same plane.

5. The automobile steering wheel heater wire harness production device according to claim 1, characterized in that: A plurality of the tension reset members (125) are provided, and the plurality of tension reset members (125) are distributed circumferentially with the test movable seat (122) as the center.

6. A car steering wheel heater harness production device according to claim 1 or 5, characterized in that: The tension reset component (125) includes a tension reset block (1251), a tension guide rod (1252) and a tension reset spring (1253). The tension reset block (1251) is fixedly arranged on the test movable seat (122). The tension reset block (1251) is located below the tension test bench (11). The tension guide rod (1252) vertically passes through the tension reset block (1251). The top end of the tension guide rod (1252) is arranged on the tension test bench (11). The tension reset spring (1253) is located between the tension test bench (11) and the tension reset block (1251). The two ends of the tension reset spring (1253) are respectively connected to the tension test bench (11) and the tension reset block (1251). The tension reset spring (1253) is sleeved on the tension guide rod (1252).

7. The automobile steering wheel heater wire harness production device according to claim 6, characterized in that: A tension limiting block (1254) is fixedly provided at the bottom end of the tension guide rod (1252), and the tension limiting block (1254) abuts against the bottom of the tension reset block (1251).

8. The automobile steering wheel heater wire harness production device according to claim 1, characterized in that: An adjustment component (129) is provided in the tension detection groove. The adjustment component (129) is located below the tension locking piece (126). The adjustment component (129) is used to adjust the insertion depth of the connecting terminal (1021) in the tension detection groove.

9. The automobile steering wheel heater wire harness production device according to claim 8, characterized in that: The adjustment component (129) comprises a lifting plate (1291) and a lifting unit (1292); the tension detection slot extends to the bottom of the test socket (123); the lifting plate (1291) is slidably connected to the inner wall of the tension detection slot up and down; and the lifting unit (1292) is used to drive the lifting plate (1291) to move up and down.

10. The automobile steering wheel heater wire harness production device according to claim 9, characterized in that: The lifting unit (1292) includes a fixed block (12921), a lifting rod (12922) and a positioning pin (12923), wherein the lifting rod (12922) is vertically fixed at the bottom of the lifting plate (1291), the fixed block (12921) is fixed on the inner wall of the test movable seat (122), the lifting rod (12922) movably passes through the fixed block (12921), and a plurality of pin holes (12924) are provided on the lifting rod (12922), and the plurality of pin holes (12924) are distributed from top to bottom, and the positioning pin (12923) passes through one of the pin holes, and the positioning pin (12923) passes through the fixed block (12921).

Citation Information

Patent Citations

  • Cable assembly tension testing device

    CN220626028U