Three-phase integrated transformer assembly stress platform
By designing a three-phase integrated transformer assembly force platform, using hydraulic cylinders and fixing frames to achieve precise compression control, combined with the structure of upper and lower platforms and middle support platforms, the problems of uneven pressure and low assembly efficiency during the transformer assembly process are solved, and assembly efficiency and overall performance of the transformer are improved.
Patent Information
- Application Number
- CN202421283126.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The prior art is difficult to achieve rapid and efficient assembly of three-phase transformers during the transformer assembly process, and excessively concentrated pressure is applied in a single part may cause cracking of the laminate, affecting the mechanical properties and stability of the transformer.
A three-phase integrated transformer assembly force-bearing platform is designed. Through the cooperation of hydraulic cylinders and fixing frames, precise compression control of the transformer body is achieved, and the stability and load-bearing capacity of the assembly platform are ensured through the combination of the upper platform, the lower platform and the middle support platform.
A uniform compression of the transformer body is achieved, cracking of the laminated parts is avoided, assembly efficiency and overall performance are improved, and the stability and life of the transformer are ensured.
Smart Images

Figure CN222775124U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to transformer assembly technology, in particular to a three-phase integrated transformer assembly force-bearing platform. Background Art
[0002] During the assembly process of the transformer, the coil is an elastic element, and its axial height is usually greater than the value required during the assembly process when no pressure is applied or insufficient pressure is applied. This is because the coil usually has a certain height deviation due to the resilience of the material during the manufacturing process. In order to ensure that the transformer has good mechanical and electrical properties during operation, a further compaction process is required to complete the installation of the coil in the final assembly stage. At this stage, the lead work and coil assembly of the transformer have been completed, so the requirements for the compaction process are more stringent and precise.
[0003] However, there are great limitations to simply relying on the body structure for compression. This is because the internal structure of the transformer usually contains multiple layers of compressed parts, such as coils, insulation materials, etc., which need to be subjected to uniform pressure during assembly. If excessive concentrated pressure is applied to a single part, it may cause cracking of the laminate. This cracking will not only damage the appearance of the transformer, but may also seriously reduce its mechanical properties, causing problems during the operation of the transformer and affecting its stability and life. Therefore, how to effectively and evenly apply pressure to avoid cracking of the laminate is a key issue during the transformer assembly process.
[0004] Traditional assembly methods can usually only meet the assembly requirements of single-phase transformers. In this method, each phase of the transformer needs to be assembled and pressed separately, which not only increases the complexity and time cost of assembly, but also may cause uneven force between phases, affecting the overall performance of the transformer. Especially for three-phase transformers, since each phase needs to be assembled separately, the assembly efficiency is low, which is difficult to meet the needs of fast and efficient assembly of modern transformers. Utility Model Content
[0005] The utility model aims to provide a three-phase integrated transformer assembly force bearing platform to solve the problem that the prior art has low assembly efficiency and is difficult to meet the needs of fast and efficient assembly of modern transformers because each phase needs to be assembled separately.
[0006] The utility model is realized through the following technical scheme: a three-phase integrated transformer assembly force-bearing platform, comprising an upper platform and a lower platform; the upper platform and the lower platform are arranged opposite to each other and a transformer body is arranged between them, a fixing frame is arranged between the upper platform and the transformer body, a groove is arranged at the bottom of the fixing frame, and a hydraulic cylinder is arranged in the groove.
[0007] Preferably, it further comprises a middle support platform, wherein the middle support platform is arranged between the upper platform and the lower platform.
[0008] Preferably, the middle support platform is perpendicular to the upper platform and the lower platform.
[0009] Preferably, the upper platform and the lower platform are both planar structures.
[0010] Preferably, it further comprises a support plate, wherein the support plate is arranged between the hydraulic cylinder and the fixing frame.
[0011] Preferably, the support plates are mounted on both sides of the fixing frame and form an integral structure with the fixing frame.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] The precise clamping control of the transformer body can be achieved by using the hydraulic cylinder and the fixing frame. The hydraulic cylinder is set in the slot to ensure its stability when lifting or applying force. The fixing frame fixes the cylinder through the slotted structure to ensure the stability of the hydraulic cylinder during operation and avoid structural damage caused by uneven pressure.
[0014] The structural stability is improved. The utility model ensures the stability and load-bearing capacity of the entire assembly platform through the combination of the upper platform, the lower platform and the middle support platform. The upper platform and the lower platform are both planar structures, arranged above and below the transformer body, and the middle support platform vertically connects the upper and lower platforms, further enhancing the stability of the platform.
[0015] The hydraulic cylinder can accurately control the pressure applied to the transformer body, avoiding the problem of excessive pressure concentration in a single part.
[0016] By adding a support plate between the hydraulic cylinder and the fixed frame, the operability and force uniformity of the assembly platform are further enhanced, ensuring that each phase of the transformer is subjected to uniform force during the assembly process and effectively preventing the laminate from cracking.
[0017] The three-phase integrated design enables the three-phase transformer to be assembled simultaneously, which greatly improves the assembly efficiency compared to the traditional method of assembling each phase separately. For high-voltage transformers, it reduces the time of body leakage during assembly, thereby improving the overall performance of the transformer. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0019] Figure 2 This is a schematic diagram of the fixing frame structure of the utility model.
[0020] Explanation of the accompanying drawings: 1. upper platform; 2. lower platform; 3. transformer body; 4. fixing frame; 5. slot; 6. hydraulic cylinder; 7. middle support platform; 8. support plate. DETAILED DESCRIPTION
[0021] The present invention is further described in conjunction with specific embodiments, but is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
[0022] refer to Figure 1 and 2 As shown, the utility model discloses a three-phase integrated transformer assembly force-bearing platform, including an upper platform 1 and a lower platform 2; the upper platform 1 and the lower platform 2 are both planar structures; the upper platform 1 and the lower platform 2 are arranged opposite to each other and a transformer body 3 is arranged therebetween, a fixing frame 4 is arranged between the upper platform 1 and the transformer body 3, a slot 5 is arranged at the bottom of the fixing frame 4, a hydraulic cylinder 6 is arranged in the slot 5, the upper platform 1 is arranged above the transformer body 3, and is connected to the fixing frame 4 through the hydraulic cylinder 6; the fixing frame 4 fixes the cylinder through the structure with the slot 5, thereby ensuring the stability of the hydraulic cylinder 6 when lifting or applying force.
[0023] It also includes a middle support platform 7, which is arranged between the upper platform 1 and the lower platform 2; the middle support platform 7 is perpendicular to the upper platform 1 and the lower platform 2; the lower platform 2 is arranged below the transformer body 3 and is vertically connected to the middle support platform 7 to ensure the stability and bearing capacity of the entire assembly platform.
[0024] It also includes a support plate 8, which is arranged between the hydraulic cylinder 6 and the fixed frame 4. The support plate 8 is installed between the two sides of the fixed frame 4, and it is an integral structure with the fixed frame 4. Since the upper platform 1 and the lower platform 2 of the utility model adopt a planar structure, and a support plate 8 is added between the hydraulic cylinder 6 and the fixed frame 4, the stability and operability of the assembly platform are further enhanced.
[0025] The above are only preferred implementations of the utility model. The protection scope of the utility model is not limited to the above embodiments. All technical solutions under the idea of the utility model belong to the protection scope of the utility model. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.
Claims
1. A three-phase integrated transformer assembly force-bearing platform, characterized in that: The utility model comprises an upper platform (1) and a lower platform (2); the upper platform (1) and the lower platform (2) are arranged opposite to each other and a transformer body (3) is arranged between them; a fixing frame (4) is arranged between the upper platform (1) and the transformer body (3); a groove (5) is arranged at the bottom of the fixing frame (4); and a hydraulic cylinder (6) is arranged in the groove (5).
2. The three-phase integrated transformer assembly force-bearing platform according to claim 1, characterized in that: It also comprises a middle support platform (7), wherein the middle support platform (7) is arranged between the upper platform (1) and the lower platform (2).
3. The three-phase integrated transformer assembly force-bearing platform according to claim 2 is characterized in that: The middle support platform (7) is perpendicular to the upper platform (1) and the lower platform (2).
4. The three-phase integrated transformer assembly force-bearing platform according to claim 3 is characterized in that: The upper platform (1) and the lower platform (2) are both planar structures.
5. The three-phase integrated transformer assembly force-bearing platform according to claim 1, characterized in that: It also comprises a support plate (8), wherein the support plate (8) is arranged between the hydraulic cylinder (6) and the fixing frame (4).
6. The three-phase integrated transformer assembly force-bearing platform according to claim 5, characterized in that: The support plate (8) is installed on both sides of the fixing frame (4) and forms an integral structure with the fixing frame (4).