Rapid assembling mechanism for electromagnetic switch
By designing a fast assembly mechanism of electromagnetic switch including a motor, a rotating mechanism and a transmission device, the problem of low efficiency of rotating bolts is solved, and multiple bolts are rotated simultaneously, improving assembly efficiency and safety.
Patent Information
- Application Number
- CN202421598472.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-08
AI Technical Summary
During the assembly process of electromagnetic switches, the efficiency of rotating the bolts one by one is low, which causes the staff to rotate the screwdriver for a long time, which can easily cause arm damage and affect the efficiency of mass production.
A quick assembly mechanism of electromagnetic switch is designed, including a grip, a motor, a rotating mechanism and a transmission device. By setting at least two sets of rotating devices and a transmission device to connect to the motor, multiple bolts can be rotated simultaneously, and assembly efficiency is improved.
By controlling the rotation of multiple bolts at the same time, the assembly efficiency of electromagnetic switches is significantly improved, the labor intensity of staff is reduced, the risk of arm damage is reduced, and electromagnetic switches of different sizes are adapted.
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Figure CN222775239U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electromagnetic switch assembly, in particular to a rapid assembly mechanism for an electromagnetic switch. Background Art
[0002] In the process of producing electromagnetic switches, multiple independent components need to be assembled together. For example, the moving iron core, coil, return spring and other components need to be placed in the housing in an orderly manner, and then the terminal is installed at the end of the housing through bolts to realize the assembly of the electromagnetic switch.
[0003] When connecting the terminal and the housing, it is necessary to control the rotation of the bolt under the action of the screwdriver so that it can be inserted into the threaded groove of the housing. This operation requires the staff to hold the screwdriver and rotate it continuously for multiple turns. In addition, the staff is faced with a large number of installation tasks of the terminal and the housing. Therefore, although it is a simple repetitive action for the staff, the continuous rotation of the screwdriver for a long time can easily cause arm injuries to the staff, and the efficiency is low, which affects the production of batch electromagnetic switches.
[0004] In order to improve the production efficiency of electromagnetic switches, production factories will also spend money to equip electric screwdrivers. There are many types of electric screwdrivers. For example, a Chinese patent with publication number CN101346215A discloses a small, lightweight, quickly rechargeable electric screwdriver and an electric screwdriver device that can reduce operating costs. The electric screwdriver of this invention stores or installs all the functions of the electric screwdriver except the charger in, for example, a resin shell, the shell has a roughly cylindrical barrel portion that rotatably supports a tool bit clamp at a front opening, a handle portion that is separated downward from the barrel portion at a roughly right angle or obtuse angle when viewed from the tool bit clamp side, and the barrel portion stores a brake switch, a clutch, a gear, a motor, a printed circuit board, an electric double layer capacitor, etc. For example, a Chinese patent with publication number CN105682859B discloses an electric screwdriver, in which an electric screwdriver accessory is installed on the electric screwdriver body. The electric screwdriver body comprises: an electric screwdriver drive control circuit arranged in the screwdriver housing, a power cord connected to the electric screwdriver drive control circuit and passing through a first power cord retaining hole, and a power cord fixing annular component fixed to the outer periphery of the power cord.
[0005] When using the screwdriver provided by the above patent to assemble the electromagnetic switch, the staff needs to hold the electric screwdriver, aim at multiple bolts one by one, control the electric screwdriver to drive the bolts to rotate, and complete the connection between the terminal and the housing. Compared with manually turning the bolts, this connection method reduces the labor intensity and improves the efficiency. However, if more than two bolts can be controlled to rotate at the same time, the assembly efficiency of the electromagnetic switch will be further improved. Utility Model Content
[0006] The utility model aims to provide a rapid assembly mechanism for an electromagnetic switch, aiming to improve the problem that the efficiency of connecting the housing and the wiring terminal of the electromagnetic switch by rotating the bolt needs to be further improved.
[0007] The utility model is implemented as follows: an electromagnetic switch quick assembly mechanism, including a handle, a motor is arranged below the handle, the motor is arranged inverted, a rotating mechanism is arranged below the motor, the rotating mechanism includes a support frame, a transmission device and a rotating device, the support frame is in contact with the motor, the rotating device is provided with at least two groups, and the top is adjustably connected to the support frame, the transmission device is arranged on the support frame, and connects the rotating device and the motor.
[0008] Preferably, the rotating device includes a connecting shaft and a screwdriver, a slot is provided on the lower end surface of the connecting shaft, a keyway is provided on the top of the screwdriver, and the upper end of the screwdriver is connected by bolts and inserted into the slot.
[0009] Preferably, the transmission device includes a first wheel body, a connecting member and three second wheel bodies, the three second wheel bodies are arranged on the outside of the first wheel body and are all connected to the connecting member, two of the second wheel bodies are respectively mounted on the connecting shafts of two groups of rotating devices, another second wheel body is mounted on another connecting shaft, and the first wheel body is mounted on the output shaft of the motor.
[0010] Preferably, a plurality of slide grooves are provided on the support frame, a clamping groove is provided on the side wall of each slide groove, one end of the slide groove and the clamping groove are both configured as openings, and an adjusting screw is provided in the slide groove.
[0011] Preferably, a driving tube is provided at each slide groove, the driving tube is arranged in a center-shaped structure, and the edge extends into the slot, the adjusting screw thread penetrates the edge of the driving tube, and the top of the connecting shaft is connected through a bearing and inserted into the driving tube.
[0012] Preferably, a control switch is provided on the handle, and a flower stand is provided at the lower end, a connecting rod is vertically provided below the end corner of the flower stand, an end column is fixedly provided at the lower end of the connecting rod, the connecting rod is located at the end corner groove of the motor housing, the support frame is provided below the motor, and a bolt is penetrated at the end corner, the bolt penetrates the end corner of the motor, and the top thread is inserted into the end column.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The utility model is provided with at least two groups of rotating devices, and the rotating devices are connected to the motor through a transmission device so as to control the rotation of the rotating devices under the operation of the motor, thereby providing support for rotating multiple bolts at the same time to realize the assembly of the electromagnetic switch, changing the current situation of rotating the bolts one by one, and improving the assembly efficiency of the electromagnetic switch.
[0015] 2. The utility model is provided with a driving tube and an adjusting screw. The driving tube sleeve is arranged on the top of the rotating device, and the movement of the driving tube can be controlled by rotating the adjusting screw, which provides convenience for adjusting the position of the rotating device, so that the device can adapt to electromagnetic switches of different sizes, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model;
[0017] Figure 2 It is a structural schematic diagram of the handle of the utility model;
[0018] Figure 3 It is a structural schematic diagram of the rotating mechanism of the utility model;
[0019] Figure 4 It is a structural schematic diagram of the rotating mechanism and the motor of the utility model;
[0020] Figure 5 It is a structural schematic diagram of the support frame of the utility model;
[0021] Figure 6 It is a structural schematic diagram of the transmission device of the utility model;
[0022] Figure 7 This is a schematic diagram of the structure of the wheel body and the connecting piece of the utility model.
[0023] Figure 8 It is a structural schematic diagram of the rotating device of the utility model;
[0024] Fig. 9 It is a schematic diagram of the utility model and an electromagnetic switch.
[0025] In the figure: 1. handle; 11. connecting rod; 12. end column; 2. motor; 3. rotating mechanism; 4. support frame; 41. slide groove; 42. card slot; 43. driving tube; 44. adjusting screw; 5. transmission device; 51. first wheel body; 52. connecting piece; 53. second wheel body; 6. rotating device; 61. screwdriver; 62. keyway; 63. slot; 64. connecting shaft. DETAILED DESCRIPTION
[0026] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] The following is a further description with reference to the accompanying drawings and specific embodiments:
[0028] Example 1
[0029] In the production of electromagnetic switches, it is necessary to install the terminal blocks on the end with various components installed inside through bolt connections. In order to complete this step, the staff needs to hold a screwdriver or an electric screwdriver to turn multiple bolts one by one. This method is inefficient and is not conducive to the assembly of batch electromagnetic switches. In order to solve this problem, the inventor of this patent has set up an assembly mechanism that can improve assembly efficiency according to actual needs. The specific scheme of the assembly mechanism is shown below.
[0030] like Figure 1 , Figure 3 , Fig. 9 As shown, the assembly mechanism includes a handle 1, a motor 2, a support frame 4, a transmission device 5 and a rotating device 6. The motor 2 is inverted, and the handle 1 and the support frame 4 are respectively arranged on the upper and lower sides of the motor 2. There are at least two groups of rotating devices 6, and both are adjustable and arranged on the support frame 4, and connected to the output shaft of the motor 2 through the transmission device 5, so as to control the rotation of multiple groups of rotating devices 6 under the operation of the motor 2. Before using the device to complete the assembly of the electromagnetic switch, the staff needs to place the terminal on the housing, and set multiple terminals through the terminal, and at the same time, the end is facing the thread groove of the housing, and then, the multiple groups of rotating devices 6 with adjusted spacing are placed facing the multiple bolts, so that the rotation of the rotating device 6 controls the simultaneous rotation of the multiple bolts and the end is immersed in the thread groove. This operation changes the current situation of rotating the bolts one by one, and improves the assembly efficiency of the electromagnetic switch.
[0031] like Figure 1 , Figure 2 As shown, in order to facilitate the staff to hold the device, a flower stand is provided at the lower end of the handle 1, and a connecting rod 11 is vertically provided below the end corner of the flower stand. An end column 12 is fixedly provided at the lower end of the connecting rod 11. The end corner of the motor 2 housing is provided as an arc groove, one end of the arc groove is provided as a closed structure, and a through hole is provided at the closed structure. The connecting rod 11 is located at the end corner arc groove of the motor 2 housing. The support frame 4 is provided below the motor 2, and a bolt is provided through the end corner. The bolt passes through the through hole provided at the end corner of the motor 2, and the top thread is inserted into the end column 12. This arrangement allows the support frame 4 and the motor 2 to be stably installed below the handle 1, so that the staff can control the movement of the device by holding the handle 1. In order to facilitate the control of the operation of the motor 2, a control switch is provided on the handle 1, and the control switch is electrically connected to the motor 2.
[0032] like Figure 6 , Figure 7As shown, in order to realize the connection between the rotating device 6 and the motor 2, the transmission device 5 includes a first wheel body 51, a connecting member 52 and at least three second wheel bodies 53, the three second wheel bodies 53 are arranged outside the first wheel body 51, the first wheel body 51 and the second wheel body 53 are connected through the connecting member 52, wherein two second wheel bodies 53 are respectively sleeved on the connecting shafts 64 of the two groups of rotating devices 6, another second wheel body 53 is sleeved on the shaft body, and the first wheel body 51 is sleeved on the output shaft of the motor 2, therefore, when the motor 2 is working, the second wheel bodies 53 are controlled to rotate simultaneously by the connecting member 52, thereby controlling the rotation of the rotating device 6. The number of the second wheel bodies 53 is one more than the number of the rotating devices 6, so that the connecting member 52 can be pulled to move by the redundant second wheel body 53, and the connecting member 52 is in a tensioned state to provide a possibility.
[0033] The first wheel body 51 and the second wheel body 53 can be set as pulleys or sprockets. If they are set as pulleys, the connecting member 52 is set as a belt, and the belt can be a synchronous belt with teeth and has a strong tension. If they are set as sprockets, the connecting member 52 is set as a chain, and the tension of the chain can be moderate. In short, the first wheel body 51 and the second wheel body 53 can achieve effective transmission.
[0034] like Figure 8 As shown, in order to control the rotation of the bolt, the rotating device 6 includes a connecting shaft 64 and a screwdriver 61. A keyway 62 is provided on the top of the screwdriver 61, and a slot 63 is provided on the lower end surface of the connecting shaft 64. A structure adapted to the keyway 62 is provided on the side wall of the slot 63. The upper end of the screwdriver 61 is connected by a bolt and inserted into the slot 63. When the connecting shaft 64 rotates under the action of an external force, the screwdriver 61 rotates synchronously, and the screwdriver 61 can be inserted into the bolt at the same time. Therefore, the rotation of the bolt can be controlled to realize the assembly of the electromagnetic switch. In addition, this arrangement provides convenience for replacing the screwdriver 61 according to needs.
[0035] Example 2
[0036] In the production of electromagnetic switches, it is necessary to install the terminal blocks on the end with various components installed inside through bolt connections. In order to complete this step, the staff needs to hold a screwdriver or an electric screwdriver to turn multiple bolts one by one. This method is inefficient and is not conducive to the assembly of batch electromagnetic switches. In order to solve this problem, the inventor of this patent has set up an assembly mechanism that can improve assembly efficiency according to actual needs. The specific scheme of the assembly mechanism is shown below.
[0037] like Figure 1 , Figure 3 , Fig. 9As shown, the assembly mechanism includes a handle 1, a motor 2, a support frame 4, a transmission device 5 and a rotating device 6. The motor 2 is inverted, and the handle 1 and the support frame 4 are respectively arranged on the upper and lower sides of the motor 2. There are at least two groups of rotating devices 6, and both are adjustable and arranged on the support frame 4, and connected to the output shaft of the motor 2 through the transmission device 5, so as to control the rotation of multiple groups of rotating devices 6 under the operation of the motor 2. Before using the device to complete the assembly of the electromagnetic switch, the staff needs to place the terminal on the housing, and set multiple terminals through the terminal, and at the same time, the end is facing the thread groove of the housing, and then, the multiple groups of rotating devices 6 with adjusted spacing are placed facing the multiple bolts, so that the rotation of the rotating device 6 controls the simultaneous rotation of the multiple bolts and the end is immersed in the thread groove. This operation changes the current situation of rotating the bolts one by one, and improves the assembly efficiency of the electromagnetic switch.
[0038] like Figure 1 , Figure 2 As shown, in order to facilitate the staff to hold the device, a flower stand is provided at the lower end of the handle 1, and a connecting rod 11 is vertically provided below the end corner of the flower stand. An end column 12 is fixedly provided at the lower end of the connecting rod 11. The end corner of the motor 2 housing is provided as an arc groove, one end of the arc groove is provided as a closed structure, and a through hole is provided at the closed structure. The connecting rod 11 is located at the end corner arc groove of the motor 2 housing. The support frame 4 is provided below the motor 2, and a bolt is provided through the end corner. The bolt passes through the through hole provided at the end corner of the motor 2, and the top thread is inserted into the end column 12. This arrangement allows the support frame 4 and the motor 2 to be stably installed below the handle 1, so that the staff can control the movement of the device by holding the handle 1. In order to facilitate the control of the operation of the motor 2, a control switch is provided on the handle 1, and the control switch is electrically connected to the motor 2.
[0039] like Figure 6 , Figure 7 As shown, in order to realize the connection between the rotating device 6 and the motor 2, the transmission device 5 includes a first wheel body 51, a connecting member 52 and at least three second wheel bodies 53, the three second wheel bodies 53 are arranged outside the first wheel body 51, the first wheel body 51 and the second wheel body 53 are connected through the connecting member 52, wherein two second wheel bodies 53 are respectively sleeved on the connecting shafts 64 of the two groups of rotating devices 6, another second wheel body 53 is sleeved on the shaft body, and the first wheel body 51 is sleeved on the output shaft of the motor 2, therefore, when the motor 2 is working, the second wheel bodies 53 are controlled to rotate simultaneously by the connecting member 52, thereby controlling the rotation of the rotating device 6. The number of the second wheel bodies 53 is one more than the number of the rotating devices 6, so that the connecting member 52 can be pulled to move by the redundant second wheel body 53, and the connecting member 52 is in a tensioned state to provide a possibility.
[0040] The first wheel body 51 and the second wheel body 53 can be set as pulleys or sprockets. If they are set as pulleys, the connecting member 52 is set as a belt, and the belt can be a synchronous belt with teeth and has a strong tension. If they are set as sprockets, the connecting member 52 is set as a chain, and the tension of the chain can be moderate. In short, the first wheel body 51 and the second wheel body 53 can achieve effective transmission.
[0041] like Figure 8 As shown, in order to control the rotation of the bolt, the rotating device 6 includes a connecting shaft 64 and a screwdriver 61. A keyway 62 is provided on the top of the screwdriver 61, and a slot 63 is provided on the lower end surface of the connecting shaft 64. A structure adapted to the keyway 62 is provided on the side wall of the slot 63. The upper end of the screwdriver 61 is connected by a bolt and inserted into the slot 63. When the connecting shaft 64 rotates under the action of an external force, the screwdriver 61 rotates synchronously, and the screwdriver 61 can be inserted into the bolt at the same time. Therefore, the rotation of the bolt can be controlled to realize the assembly of the electromagnetic switch. In addition, this arrangement provides convenience for replacing the screwdriver 61 according to needs.
[0042] like Figure 4 , Figure 5 As shown, in order to adapt to the assembly of electromagnetic switches of different sizes, a plurality of slide grooves 41 are provided on the support frame 4. The number of the slide grooves 41 is determined according to actual needs and is equal to the number of the rotating components 6. A card slot 42 is provided on the side wall of each slide groove 41. One end of the slide groove 41 and the card slot 42 are both set to be openings, and an adjusting screw 44 is provided in the slide groove 41. A driving tube 43 is provided at each slide groove 41. The driving tube 43 is set to a middle-shaped structure, and the edge extends into the card slot 42. The adjusting screw 44 thread penetrates the edge of the driving tube 43. The connecting shaft 64 and the top of the shaft body are connected through the bearing and inserted into the driving tube 43. By rotating the adjusting screw 44, the movement of the driving tube 43 can be controlled, and then the position of the connecting shaft 64 can be adjusted to achieve the adjustment of the position of the screwdriver 61, which provides convenience for adapting to electromagnetic switches of different sizes. The edge of the driving tube 43 extends into the card slot 42, so the rotating component 6 is stably arranged on the support frame 4.
[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be modified and varied in various ways. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A quick assembly mechanism for an electromagnetic switch, characterized in that: The invention comprises a handle (1), a motor (2) is arranged below the handle (1), the motor (2) is arranged inverted, a rotating mechanism (3) is arranged below the motor (2), the rotating mechanism (3) comprises a support frame (4), a transmission device (5) and a rotating device (6), the support frame (4) is in contact with the motor (2), at least two groups of the rotating device (6) are arranged, and the top is adjustably connected to the support frame (4), and the transmission device (5) is arranged on the support frame (4) and connects the rotating device (6) and the motor (2).
2. The electromagnetic switch quick assembly mechanism according to claim 1, characterized in that: The rotating device (6) comprises a connecting shaft (64) and a screwdriver (61), a slot (63) is arranged on the lower end surface of the connecting shaft (64), a keyway (62) is arranged on the top of the screwdriver (61), and the upper end of the screwdriver (61) is connected by a bolt and inserted into the slot (63).
3. The electromagnetic switch quick assembly mechanism according to claim 2, characterized in that: The transmission device (5) comprises a first wheel body (51), a connecting member (52) and at least three second wheel bodies (53), wherein the three second wheel bodies (53) are arranged outside the first wheel body (51) and are all connected to the connecting member (52), wherein two of the second wheel bodies (53) are respectively sleeved on the connecting shafts (64) of the two groups of rotating devices (6), another of the second wheel bodies (53) is sleeved on the shaft body, and the first wheel body (51) is sleeved on the output shaft of the motor (2).
4. The electromagnetic switch quick assembly mechanism according to claim 3, characterized in that: A plurality of slide grooves (41) are arranged on the support frame (4), a clamping groove (42) is arranged on the side wall of each of the slide grooves (41), one end of each of the slide grooves (41) and the clamping groove (42) is arranged to be open, and an adjusting screw (44) is arranged in the slide groove (41).
5. The electromagnetic switch quick assembly mechanism according to claim 4, characterized in that: A driving tube (43) is arranged at each of the slide grooves (41), and the driving tube (43) is arranged in a center-shaped structure, and its edge extends into the slot (42). The adjusting screw (44) is threadedly penetrated through the edge of the driving tube (43), and the connecting shaft (64) is connected to the top of the shaft body through a bearing and inserted into the driving tube (43).
6. The electromagnetic switch quick assembly mechanism according to claim 1, characterized in that: The handle (1) is provided with a control switch, and a flower stand is provided at the lower end. A connecting rod (11) is vertically provided below the end angle of the flower stand. An end column (12) is fixedly provided at the lower end of the connecting rod (11). The connecting rod (11) is located at the end angle groove of the motor (2) housing. The support frame (4) is provided below the motor (2), and a bolt is provided through the end angle. The bolt passes through the end angle of the motor (2), and the top thread is inserted into the end column (12).
Citation Information
Patent Citations
Electric driver and electric driver device
CN101346215A
electric screw driver
CN105682859B