Lamination tool of rotor core

By introducing slidingly mounted sliders and guide inclined strips into the rotor core stack tooling, the problems of low installation efficiency and inconsistency in the prior art are solved, and efficient and accurate core installation is achieved.

CN222776084UActive Publication Date: 2025-04-18HANGZHOU FUSHENG ELECTRICAL APPLIANCE
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Patent Information

Application Number
CN202421516421.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-29
Publication Date
2025-04-18
Estimated Expiration
2034-06-29

AI Technical Summary

Technical Problem

In the prior art, the stacking of the rotor core is inefficient in installation, resulting in large workloads for workers and inconsistent installation, and the stacking has a rebound force after installation, affecting the accuracy of installation.

Method used

A rotor core stack tooling including slidably mounted sliders and guide oblique strips is designed, and the guide oblique strips are provided on the sliders to position the rotation angle of the stacks to improve installation efficiency and consistency.

Benefits of technology

Through the design of sliders and guide oblique strips, efficient installation and disassembly of the iron core is achieved, installation efficiency is improved, installation consistency is ensured, and rebound force is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lamination tool of a rotor core. The lamination tool comprises a mandrel, a copper plate sleeved on the mandrel and a cover plate installed at one end of the mandrel. The iron core is characterized in that the core shaft is slidably provided with a sliding strip which is convenient for the laminations to be detached from the core shaft after the laminations are stacked and installed to form the iron core; and the sliding strip is provided with a guide inclined strip for guiding the rotary mounting angle when the laminated sheets are mounted. According to the utility model, the slide strips are slidably mounted on the mandrel, so that the iron core is driven to be detached from the mandrel after the laminations are stacked and mounted to form the iron core, and the iron core is convenient to detach; the guide inclined strips on the sliding strips are used for guiding and positioning the rotation angle of each lamination sheet during lamination installation, and angle deflection after lamination is not needed, so that the installation efficiency of the iron core is improved, and meanwhile, the installation consistency of the iron core is good.
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Description

Technical Field

[0001] The utility model relates to the technical field of tooling, in particular to a lamination tooling for a rotor core. Background Art

[0002] The rotor core is composed of several stacked laminations. In the existing technology, the through holes on the laminations are aligned and sequentially mounted on the core shaft, and one of the through holes on the laminations is aligned with the positioning hole on the core shaft. After the stacking and installation is completed, the cover plate is installed on the core shaft, and then one end of the positioning pin is sequentially passed through the positioning hole on the core shaft, the through hole of the laminations, and the positioning hole on the cover plate. Then, the lamination tooling is transversely rotated to the opposite direction of the cover plate and the core shaft, and the lamination deflection angle is adjusted. After the deflection is completed, the core shaft and the cover plate are locked with bolts, and then the lamination between the core shaft and the cover plate is positioned, and then the lamination is welded. This method increases the workload of workers and reduces the efficiency of installation. Moreover, after the lamination angle is deflected, there is still a rebound force in the lamination, so that the deflection angle of the lamination on each installed core is different, and the installation consistency cannot be achieved. For this reason, a lamination tooling for a rotor core is proposed that can improve installation efficiency and production consistency. Summary of the invention

[0003] The utility model aims to solve the above problems and proposes a lamination tooling for a rotor core.

[0004] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a lamination tooling for a rotor core, comprising a core shaft, a copper plate sleeved on the core shaft and a cover plate installed at one end of the core shaft; the characteristic is that a slide bar can be slidably installed on the core shaft to facilitate the removal of the laminations from the core shaft after the laminations are stacked and installed to form an iron core; the slide bar is provided with a guide bevel bar for guiding the rotational installation angle when the laminations are installed.

[0005] Preferably, the inclination angle of the guide oblique strip on the slide bar is the same as the inclination angle between the bottom lamination and the top lamination on the core.

[0006] Preferably, the outer surface of the guide bevel strip in contact with the lamination is an arc surface.

[0007] Preferably, the core shaft is also provided with a sliding groove matched with the sliding bar.

[0008] Preferably, the slide groove is symmetrically arranged on the core shaft.

[0009] Preferably, the cover plate is also provided with a mounting groove adapted to the core shaft.

[0010] The utility model has the beneficial effects that the slide bar can be slidably installed on the core shaft, so that after the laminations are stacked and installed to form the iron core, the iron core can be disassembled from the core shaft, thereby facilitating the disassembly of the iron core;

[0011] By using the guiding oblique strips on the slide bar to guide and position the rotation angle of each lamination during the stacking installation, there is no need to deflect the angle after the stacking is completed, thereby improving the installation efficiency of the iron core and improving the consistency of the iron core installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the utility model.

[0013] Figure 2 It is a partial structural schematic diagram of the utility model.

[0014] Figure 3 It is a structural schematic diagram of the slide bar of the utility model.

[0015] Figure 4 It is a structural schematic diagram of the cover plate of the utility model.

[0016] Figure 5 It is a structural schematic diagram of the laminate of the utility model.

[0017] Legend: 1, core shaft; 101, slide groove; 2, copper plate; 3, cover plate; 301, installation groove; 4, slide bar; 401, guide bevel bar; 402, arc surface; 5 positioning groove. DETAILED DESCRIPTION

[0018] Next, we will further explain the lamination tooling of the rotor core described in the present invention with reference to the accompanying drawings.

[0019] It should be noted that all directional indications such as up, down, left, right, front, back, etc. in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture as shown in the accompanying drawings. If the specific posture changes, the directional indication will also change accordingly.

[0020] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] Participate in the Figure 1-3As shown, in this embodiment, a lamination tooling of a rotor core comprises a core shaft 1, a copper plate 2 mounted on the core shaft 1 and a cover plate 3 installed at one end of the core shaft 1; it is characterized in that a slide bar 4 can be slidably installed on the core shaft 1 for facilitating the removal of the laminations from the core shaft 1 after the laminations are stacked and installed to form the core; the slide bar 4 is provided with a guide bevel bar 401 for guiding the rotational installation angle during the installation of the laminations; the slide bar 4 can be slidably installed on the core shaft 1, so that after the laminations are stacked and installed to form the core, the core can be removed from the core shaft 1, thereby facilitating the removal of the core; by utilizing the guide bevel bar 401 on the slide bar 4 to guide and position the rotational angle of each lamination during the stacking installation, there is no need to perform a deflection angle after the stacking is completed, thereby improving the installation efficiency of the core and improving the consistency of the core installation.

[0022] Participate in the Figure 1-3 As shown, the inclination angle of the guiding bevel bar 401 on the slide bar 4 is the same as the inclination angle between the bottom lamination and the highest lamination on the iron core; by making the inclination angle of the guiding bevel bar 401 the same as the inclination angle between the bottom lamination and the highest lamination on the iron core, each lamination is automatically installed to a corresponding deflection angle using the guidance of the guiding bevel bar 401 during installation, without the need to perform a deflection angle after stacking is completed, thereby improving the installation efficiency of the iron core and improving the consistency of the iron core installation.

[0023] Participate in the Figure 3 As shown, the outer surface of the guide bevel 401 in contact with the laminate is an arc surface 402 .

[0024] Participate in the Figure 1-2 As shown, the core shaft 1 is also provided with a slide groove 101 adapted to the slide bar 4; the slide groove 101 is symmetrically arranged on the core shaft 1; the slide bar 4 can be slidably installed in the slide groove 101 on the core shaft 1, which guides the sliding of the slide bar 4 and also facilitates the installation and disassembly of the slide bar 4.

[0025] Participate in the Figure 3 As shown, the cover plate 3 is further provided with a mounting groove 301 adapted to the core shaft 1 ; the cover plate 3 is mounted on the core shaft 1 through the mounting groove 301 , thereby facilitating the installation of the cover plate 3 .

[0026] During the use of the utility model, first, the slide bar 4 is installed on the core shaft 1 along the slide groove 101 on the core shaft 1, and then the positioning groove 5 on the laminate is aligned with the slide bar 4 on the core shaft 1, and the guide bevel bar 401 on the slide bar 4 is mounted on the core shaft 1, and other laminates are stacked in sequence along the guide bevel bar 401 in the above manner. After the laminates are stacked and installed, the cover plate 3 is installed on the core shaft 1, and the laminations are welded by welding equipment to form an iron core, the cover plate 3 is removed, and then the copper plate 2 is pushed to move along the core shaft 1, and the copper plate 2 pushes the iron core and the slide bar 4 to move outward along the slide groove 101 until they are separated from the core shaft 1, and then the slide bar 4 is moved toward the center, and the slide bar 4 is removed from the iron core, thereby removing the iron core from the core shaft 1.

[0027] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention falls within the protection scope of the present invention.

Claims

1. A lamination tool for a rotor core, comprising a core shaft (1), a copper plate (2) mounted on the core shaft (1), and a cover plate (3) mounted on one end of the core shaft (1); wherein: A slide bar (4) can be slidably mounted on the core shaft (1) to facilitate removal of the laminated sheets from the core shaft (1) after the laminated sheets are stacked and installed to form an iron core; the slide bar (4) is provided with a guide bevel bar (401) for guiding the rotational installation angle when the laminated sheets are installed.

2. The lamination tooling for a rotor core according to claim 1, characterized in that: The inclination angle of the guide inclined strip (401) on the slide bar (4) is the same as the inclination angle between the bottom lamination and the top lamination on the iron core.

3. The lamination tooling for a rotor core according to claim 2, characterized in that: The outer surface of the guide bevel strip (401) in contact with the laminate is an arc surface (402).

4. The lamination tooling for a rotor core according to claim 1, characterized in that: The core shaft (1) is also provided with a slide groove (101) adapted to the slide bar (4).

5. The lamination tooling for rotor core according to claim 4, characterized in that: The slide groove (101) is symmetrically arranged on the core shaft (1).

6. The lamination tooling for rotor core according to claim 1, characterized in that: The cover plate (3) is also provided with a mounting groove (301) adapted to the core shaft (1).