Photovoltaic panel assembling fastener, photovoltaic panel mounting assembly and photovoltaic panel assembling fastener connecting structure

By designing a photovoltaic panel assembly fastener including substrate, hook and mounting ear, combined with the use of locks, the problem of insufficient stability of the photovoltaic panel when the installation angle is large is solved, and higher installation stability and simplified installation process are achieved.

CN222776146UActive Publication Date: 2025-04-18XIAMEN HQ MOUNT TECH CO LTD
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Patent Information

Application Number
CN202421466745.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-18
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

When installing photovoltaic panels, the prior art is difficult to ensure the stability of photovoltaic panels when the installation angle is large, which may lead to the risk of photovoltaic panel falling.

Method used

A photovoltaic panel assembly fastener is designed, including a substrate, a hook and an installation ear. The combination of the back of the photovoltaic panel and the lock buckle is used to improve the installation stability of the photovoltaic panel.

Benefits of technology

It effectively avoids the risk of photovoltaic panel falling under a large installation angle, improves the stability of photovoltaic panel installation, simplifies the installation process, and reduces the difficulty of installation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a photovoltaic panel assembly fastener, which comprises a substrate, a hook part and mounting lugs, the hook part is arranged on one side of the substrate, the substrate is provided with a mounting groove, the mounting lugs are symmetrically arranged on the other two sides of the substrate, and the mounting lugs are provided with first mounting holes. The utility model also discloses a photovoltaic panel installation assembly and a photovoltaic panel assembly fastener connection structure. According to the utility model, the fastener is designed, so that the back of the photovoltaic panel can be hung, and the risk of falling of the photovoltaic panel under the condition of a large installation angle is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic panel installation, and in particular to a photovoltaic panel assembly fastener, a photovoltaic panel installation component and a photovoltaic panel assembly fastener connection structure. Background Art

[0002] Photovoltaic panels, also known as solar panels, are devices that convert solar radiation directly into electrical energy. When installing photovoltaic panels, you need to install corresponding brackets according to the size and number of photovoltaic panels. The brackets must be stable and firm, and keep a certain distance from the building or the ground to facilitate light exposure and natural heat dissipation by wind.

[0003] like Figures 1 to 4 As shown, the bracket 100 for installing the photovoltaic panel 200 is usually provided with a mounting beam 110 for supporting the photovoltaic panel 200, and a slot 111 is opened along the length direction of the mounting beam 110. The cross-sectional shape of the slot 111 is a constricted style. The lock 120 is inserted into the slot 111 of the mounting beam 110. The installation of the photovoltaic panel 200 can be completed by locking the lock 120 to press the edge of the photovoltaic panel 200. However, this fixing method is too simple. When the installation angle is large, there may be a risk of the photovoltaic panel 200 falling. Summary of the invention

[0004] The utility model aims to provide a photovoltaic panel assembly fastener, a photovoltaic panel installation component and a photovoltaic panel assembly fastener connection structure, so as to improve the stability of photovoltaic panel installation.

[0005] To achieve the above-mentioned purpose, the utility model discloses a photovoltaic panel assembly fastener, comprising: a substrate, a hook portion and a mounting ear, the hook portion is arranged on one side of the substrate, a mounting groove is provided on the substrate, the mounting ears are symmetrically arranged on the other two sides of the substrate, and a first mounting hole is provided on the mounting ears.

[0006] Preferably, a U-shaped groove is formed between the hook portion and the base plate.

[0007] Preferably, the hook portion is formed by bending one side of the substrate.

[0008] Preferably, the outline of the substrate is rectangular, and the mounting groove is opened along the length direction of the substrate.

[0009] Preferably, the mounting groove passes through a side of the base plate away from the hook portion.

[0010] Preferably, the mounting ears and the base plate are an integral structure.

[0011] A photovoltaic panel mounting assembly includes a lock, a fixing and a fastener. The lock includes a pressure block, a mounting portion and a fastening bolt. The pressure block is provided with a through hole, the top of the mounting portion is provided with a threaded hole, and the fastening bolt passes through the through hole and is threadedly connected with the threaded hole. The mounting portion is composed of a transverse plate and a mounting fastener. The threaded hole is provided on the transverse plate, and mounting fasteners are symmetrically provided on both sides of the transverse plate. The upper sides of the two mounting fasteners are fixedly connected with oppositely arranged protrusions on the sides close to each other, and the distance between the two protrusions is less than the diameter of the fastening bolt. The distance between the lower parts of the two mounting fasteners is less than the distance between the upper parts. A snap-fit ​​groove is provided at the junction of the upper and lower parts of the mounting fasteners, and a wedge-shaped guiding surface is provided at the lower end of the mounting fastener. The fixing piece is used to pass through the first mounting ear on the fastener and fix the fastener.

[0012] Preferably, a portion of the fastening bolt located between the pressing block and the mounting portion is sleeved with a spring, and the fixing member is a bolt and a nut.

[0013] Preferably, a cylindrical guide head is fixedly connected to the lower end of the fastening bolt, the diameter of the guide head is smaller than the diameter of the fastening bolt, and the bottom end of the guide head is provided with a rounded corner or a chamfer.

[0014] A photovoltaic panel assembly fastener connection structure includes a bracket and a mounting assembly. The bracket includes a mounting beam, a support beam and a cross beam, wherein the mounting beam, the support beam and the cross beam form a triangle, and the mounting beam is used to mount the photovoltaic panel. The top end of the mounting beam is hinged to one end of the support beam, the other end of the support beam is hinged to one end of the cross beam, and the other end of the cross beam is connected to the mounting beam. The fastener is mounted on the upper part of the mounting beam through a fixing member. A slot is provided in the extended length direction of the mounting beam, and the opening of the slot close to the fastener gradually decreases. The mounting portion of the lock buckle passes through the openings of the mounting slot and the slot in turn. After the fastening bolt is tightened, the mounting portion is fixedly connected to the slot.

[0015] Preferably, a second mounting hole corresponding to the first mounting hole is formed on the mounting beam, and the fixing member is fixed by passing through the first mounting hole and the second mounting hole.

[0016] The utility model has the following beneficial effects:

[0017] 1. The fasteners designed in the utility model can hang the back of the photovoltaic panel to avoid the risk of the photovoltaic panel falling when the installation angle is large.

[0018] 2. Fasteners and locks are used in combination to improve the stability of photovoltaic panel installation.

[0019] 3. Fasteners can assist in the installation of photovoltaic panels and reduce the difficulty of installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a schematic diagram of the overall structure of the bracket in the background technology;

[0021] Figure 2 It is a partial enlarged schematic diagram of point A in the background technology;

[0022] Figure 3 It is a schematic diagram of the installation structure of a traditional photovoltaic panel in the background technology;

[0023] Figure 4 It is a partial enlarged schematic diagram of point B in the background technology;

[0024] Figure 5 It is a schematic diagram of the overall structure of the fastener provided in a specific embodiment of the utility model;

[0025] Figure 6 A schematic diagram of the overall structure of a fastener from another perspective provided in a specific embodiment of the utility model;

[0026] Figure 7 This is a schematic diagram of the structure of the bracket after the fastener is installed in the specific embodiment of the utility model;

[0027] Figure 8 It is a partial enlarged schematic diagram of the C provided in a specific embodiment of the utility model;

[0028] Fig. 9 A schematic diagram of the connection between a photovoltaic panel and a fastener provided in a specific embodiment of the utility model;

[0029] Fig.10 It is a cross-sectional schematic diagram along DD provided in a specific embodiment of the utility model;

[0030] Fig.11 It is a partial enlarged schematic diagram of the E provided in a specific embodiment of the utility model;

[0031] Fig.12 This is a schematic diagram of the structure of the lock and the fastener combined to fix the photovoltaic panel provided in a specific embodiment of the utility model;

[0032] Fig.13 A partial enlarged schematic diagram of F provided in a specific embodiment of the utility model;

[0033] Fig.14 This is a schematic diagram of the structure in which the mounting groove provided in a specific embodiment of the utility model passes through one side of the substrate;

[0034] Fig.15 It is a schematic diagram of the three-dimensional structure of the lock provided in a specific embodiment of the utility model;

[0035] Fig.16This is a schematic diagram of a lock provided in a specific embodiment of the utility model when viewed from the G direction;

[0036] Fig.17 It is a side view schematic diagram of a lock buckle provided in a specific embodiment of the utility model.

[0037] Main component symbols:

[0038] 100, bracket; 110, mounting beam; 111, slot; 120, lock; 121, pressure block; 122, mounting portion; 1221, mounting buckle; 1222, cross plate; 1223, protrusion; 1224, snap-on slot; 1225, wedge-shaped guide surface; 123, fastening bolt; 1231, spring; 1232, guide head; 130, cross beam; 140, support beam; 200, photovoltaic panel; 300, substrate; 301, U-shaped slot; 310, mounting slot; 320, hook portion; 330, mounting ear; 331, first mounting hole; 340, fixing part. DETAILED DESCRIPTION

[0039] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0040] Embodiment 1

[0041] like Figures 5 and 6 As shown, the utility model provides a photovoltaic panel assembly fastener, including: a substrate 300, a hook portion 320 and a mounting ear 330, the hook portion 320 is arranged on one side of the substrate 300, the substrate 300 is provided with a mounting groove 310, the mounting ears 330 are symmetrically arranged on the other two sides of the substrate 300, and the mounting ears 330 are provided with a first mounting hole 331.

[0042] In this embodiment, by passing bolts through the first mounting holes 331 on the two mounting ears 330 for fixing, the two mounting ears 330 can hug the mounting beam 110 and reduce shaking, so that the fasteners are firmly fixed on the mounting beam 110.

[0043] In this embodiment, the hook portion 320 is formed by bending one side of the substrate 300, and a U-shaped groove 301 is formed between the hook portion 320 and the substrate 300. The U-shaped groove 301 between the hook portion 320 and the substrate 300 forms an arc transition to avoid stress concentration, so that the hook portion 320 can withstand a larger load and improve the reliability of the device.

[0044] During actual use, the hook portion 320 can hook the upper edge of the back of the photovoltaic panel 200 to prevent the photovoltaic panel from tipping over.

[0045] At the same time, the hook portion 320 can assist in installation. The installation of the traditional photovoltaic panel 200 requires one person to hold the photovoltaic panel 200 and one person to install the lock 120. It is relatively troublesome to install and adjust the level of the photovoltaic panel 200. After using the fastener, when installing the photovoltaic panel 200, the photovoltaic panel 200 can be hung on the hook portion 320 first, and then reinforced with the lock 120. This makes the installation simple and quick, and effectively improves the installation efficiency of the photovoltaic panel 200.

[0046] The base plate 300 has a rectangular outline, and the base plate 300 can be attached to one side of the mounting beam 110. The width of the base plate 300 is controlled to be approximately the same as the width of the mounting beam 110. The mounting groove 310 is opened along the length direction of the base plate 300. In this embodiment, the width of the mounting groove 310 is approximately the same as the opening width of the card slot 111 on the mounting beam 110, so that the lock buckle 120 can pass through the openings of the mounting groove 310 and the card slot 111.

[0047] The mounting ear 330 is an integral structure with the base plate 300. In this embodiment, the mounting ear 330 is an integral structure with the base plate 300, which can simplify the processing process and reduce the steps of welding the mounting ear 330 to the base plate 300. In other embodiments, the mounting ear 330 is mounted on the base plate 300 by welding.

[0048] Embodiment 2

[0049] like Fig.14 As shown, the difference between this embodiment and the first embodiment is that the installation groove 310 passes through the side of the substrate 300 away from the hook portion 320. In this embodiment, the opening at the end of the installation groove 310 faces the end of the mounting beam 110, so that the lock buckle 120 can enter from the opening of the card slot 111 at the end of the mounting beam 110 and move to the position of the installation groove 310.

[0050] Embodiment 3

[0051] like Figures 15 and 16As shown, the difference between this embodiment and the first embodiment is: a photovoltaic panel mounting assembly, including a lock buckle 120, a fixing member 340 and a fastener. The lock buckle 120 includes a pressure block 121, a mounting portion 122 and a fastening bolt 123. A through hole is provided on the pressure block 121, a threaded hole is provided on the top of the mounting portion 122, and the fastening bolt 123 passes through the through hole and is threadedly connected with the threaded hole. The mounting portion 122 is composed of a horizontal plate 1222 and a mounting buckle 1221. The threaded hole is provided on the horizontal plate 1222. The mounting buckles 1221 are symmetrically arranged on both sides of the horizontal plate 1222. The upper sides of the two mounting buckles 1221 are fixedly connected with oppositely arranged protrusions 1223 on the sides close to each other, and the distance between the two protrusions 1223 is less than the diameter of the fastening bolt 123. The distance between the lower parts of the two mounting buckles 1221 is smaller than the distance between the upper parts. A clamping groove 1224 is provided at the junction of the upper and lower parts of the mounting buckle 1221. A wedge-shaped guiding surface 1225 is provided at the lower end of the mounting buckle 1221. The fixing member 340 is used to pass through the first mounting ear 330 on the fastener and fix the fastener.

[0052] In this embodiment, the side of the pressing block 121 is L-shaped. The part of the fastening bolt 123 between the pressing block 121 and the mounting portion 122 is sleeved with a spring 1231, and the fixing member 340 is a bolt and a nut. During use, the lower part of the mounting clip 1221 is passed through the mounting groove 310 and the clamping groove 111. The distance between the upper parts of the two mounting clips 1221 is large and cannot pass through the mounting groove 310. Then, the fastening bolt 123 is tightened to make the fastening bolt 123 pass through the protrusion 1223 between the two mounting clips 1221. Since the distance between the two protrusions 1223 is smaller than the diameter of the fastening bolt 123, the two mounting clips 1221 are stretched open, so that the clamping groove 1224 is clamped at the opening of the mounting groove 310 and the clamping groove 111, thereby completing the fixing of the lock buckle 120. As the fastening bolts 123 are tightened, the distance between the pressing block 121 and the mounting portion 122 is shortened, so that the pressing block 121 is tightly pressed against the photovoltaic panel 200 , thereby effectively fixing the photovoltaic panel 200 .

[0053] Embodiment 4

[0054] like Fig.17 As shown, the difference between this embodiment and the first embodiment is that: a cylindrical guide head 1232 is fixedly connected to the lower end of the fastening bolt 123, the diameter of the guide head 1232 is smaller than the diameter of the fastening bolt 123, the bottom end of the guide head 1232 is provided with a rounded corner or chamfer, and the top of the guide head 1232 is provided with a transition chamfer or rounded corner at the connection between the fastening bolt 123 and the top of the guide head 1232. In this embodiment, the guide head 1232 has a small diameter and can easily and quickly pass through the through hole on the pressing block 121 and the threaded hole of the mounting portion 122, which plays a guiding role in the installation of the fastening bolt 123.

[0055] Embodiment 5

[0056] like Figures 7 to 11 As shown, the difference between this embodiment and the first embodiment is: a photovoltaic panel assembly fastener connection structure, including a bracket 100 and a mounting assembly. The bracket 100 includes a mounting beam 110, a support beam 140 and a cross beam 130, and the mounting beam 110, the support beam 140 and the cross beam 130 form a triangle. The mounting beam 110 is used to install the photovoltaic panel 200. The top of the mounting beam 110 is hinged to one end of the support beam 140, and the other end of the support beam 140 is hinged to one end of the cross beam 130, and the other end of the cross beam 130 is connected to the mounting beam 110. The fastener is installed on the upper part of the mounting beam 110 through a fixing member 340. The mounting beam 110 is provided with a card slot 111 in the extended length direction, and the opening of the card slot 111 close to the fastener gradually decreases. The lower part of the mounting portion 122 of the lock buckle 120 passes through the openings of the mounting slot 310 and the card slot 111 in sequence. After the fastening bolt 123 is locked, the mounting portion 122 is fixedly connected to the card slot 111.

[0057] In this embodiment, during installation, the bolt is passed through the first mounting hole 331 and the second mounting hole, and then fastened with a nut, so that the fastener is firmly fixed on the mounting beam 110. During use, the fastener is pre-installed on the upper end of the mounting beam 110, which can save installation time for on-site installers.

[0058] like Figures 12-13 As shown, in this embodiment, when the mounting beam 110 is provided with a slot 111 and the mounting beam 110 has a large inclination angle, the risk of falling may occur if the edge of the photovoltaic panel 200 is pressed by the lock buckle 120 alone. The fastener is combined with the lock buckle 120 to hang the photovoltaic panel 200, and the lock buckle 120 is used to press the edge, so that the photovoltaic panel 200 is installed more stably and the risk of falling is avoided.

[0059] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed in the present invention should be included in the protection scope of the present invention.

Claims

1. A photovoltaic panel assembly fastener, characterized in that: include: A base plate (300), a bent hook portion (320) and a mounting ear (330), wherein the bent hook portion (320) is arranged on one side of the base plate (300), a mounting groove (310) is provided on the base plate (300), and the mounting ears (330) are symmetrically arranged on the other two sides of the base plate (300), and a first mounting hole (331) is provided on the mounting ears (330).

2. A photovoltaic panel assembly fastener according to claim 1, characterized in that: A U-shaped groove (301) is formed between the bent hook portion (320) and the base plate (300).

3. A photovoltaic panel assembly fastener according to claim 1, characterized in that: The hook portion (320) is formed by bending one side of the base plate (300); and the mounting ear (330) and the base plate (300) are an integral structure.

4. The photovoltaic panel assembly fastener according to claim 1, characterized in that: The outline of the base plate (300) is rectangular, and the mounting groove (310) is opened along the length direction of the base plate (300).

5. The photovoltaic panel assembly fastener according to claim 1, characterized in that: The mounting groove (310) passes through a side of the base plate (300) away from the hook portion (320).

6. A photovoltaic panel mounting assembly, characterized in that: Comprising a lock buckle (120), a fixing member (340), and the fastener according to any one of claims 1 to 5; The lock buckle (120) comprises a pressing block (121), a mounting portion (122) and a fastening bolt (123); the pressing block (121) is provided with a through hole, the top of the mounting portion (122) is provided with a threaded hole, and the fastening bolt (123) passes through the through hole and is threadedly connected to the threaded hole; The mounting portion (122) is composed of a transverse plate (1222) and a mounting buckle (1221), the threaded hole is provided on the transverse plate (1222), the mounting buckles (1221) are symmetrically provided on both sides of the transverse plate (1222), and oppositely provided protrusions (1223) are fixedly connected to the mutually adjacent sides of the upper parts of the two mounting buckles (1221), and the distance between the two protrusions (1223) is smaller than the diameter of the fastening bolt (123); the distance between the lower parts of the two mounting buckles (1221) is smaller than the distance between the upper parts, a clamping groove (1224) is provided at the junction between the upper part and the lower part of the mounting buckle (1221), and a wedge-shaped guiding surface (1225) is provided at the lower end of the mounting buckle (1221); The fixing piece (340) is used to pass through the first mounting ear (330) on the fastener and fix the fastener.

7. A photovoltaic panel mounting assembly according to claim 6, characterized in that: The portion of the fastening bolt (123) located between the pressing block (121) and the mounting portion (122) is sleeved with a spring (1231), and the fixing member (340) is a bolt and a nut.

8. A photovoltaic panel mounting assembly according to claim 7, characterized in that: A cylindrical guide head (1232) is fixedly connected to the lower end of the fastening bolt (123); the diameter of the guide head (1232) is smaller than the diameter of the fastening bolt (123); and a rounded corner or a chamfer is provided at the bottom end of the guide head (1232).

9. A photovoltaic panel assembly fastener connection structure, characterized in that: Comprising a bracket (100) and a mounting assembly according to any one of claims 6 to 8; The bracket (100) comprises a mounting beam (110), a supporting beam (140) and a cross beam (130); the mounting beam (110), the supporting beam (140) and the cross beam (130) form a triangle; the mounting beam (110) is used to mount a photovoltaic panel (200); the top end of the mounting beam (110) is hinged to one end of the supporting beam (140); the other end of the supporting beam (140) is hinged to one end of the cross beam (130); and the other end of the cross beam (130) is connected to the mounting beam (110); The fastener is mounted on the upper part of the mounting beam (110) via a fixing member (340); The mounting beam (110) is provided with a slot (111) in an extended length direction, and an opening of the slot (111) gradually narrows on a side close to the fastener. The mounting portion (122) of the lock buckle (120) passes through the mounting slot (310) and the opening of the slot (111) in sequence. After the fastening bolt (123) is tightened, the mounting portion (122) is fixedly connected to the slot (111).

10. A photovoltaic panel assembly fastener connection structure according to claim 9, characterized in that: The mounting beam (110) is provided with a second mounting hole corresponding to the first mounting hole (331), and the fixing member (340) passes through the first mounting hole (331) and the second mounting hole for fixing.