Water-cooled X-ray generator

By adopting a water-cooled design in the X-ray generator and cooling the insulating oil using a circulating oil pump and a liquid-cooled heat exchanger, the problem of poor heat dissipation effect of the X-ray generator in the prior art during high power operation is solved, achieving a more efficient cooling effect and a longer service life.

CN222776356UActive Publication Date: 2025-04-18GOOD FRIEND TECHNOLOGY (YANCHENG) CO LTD
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Patent Information

Application Number
CN202420936706.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-04-18
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing X-ray generators have poor heat dissipation effect when operating at high power, resulting in the deterioration of the working environment of the X-ray tube device under extremely high temperature environments, affecting its life.

Method used

The water-cooled X-ray generator design is adopted, including an oil tank, a circulating oil pump and a liquid-cooled heat exchanger. The insulated oil is pumped through the circulating oil pump and cooled through the liquid-cooled heat exchanger to achieve efficient cooling of the X-ray tube device.

Benefits of technology

In extreme high temperature environments, the water-cooled X-ray generator can maintain an optimal working oil temperature, significantly improving the service life of the X-ray tube device.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a water-cooled X-ray generator which comprises an oil tank, an X-ray tube device is arranged in the oil tank, a circulating oil pump and a liquid cooling heat exchanger are arranged on the oil tank, and the circulating oil pump is connected with a first oil inlet and a first oil outlet connector which are used for circulation of insulating oil. The first oil inlet connector is located in the oil tank and located above the cathode of the X-ray tube device, the liquid cooling heat exchanger is provided with a second oil inlet connector, a second oil outlet connector, a liquid inlet connector and a liquid outlet connector, the second oil inlet connector is communicated with the first oil outlet connector through a pipeline, and the liquid outlet connector is communicated with the liquid outlet connector through a pipeline. The second oil outlet connector is located in the oil tank and located above the anode of the X-ray tube device. According to the utility model, the X-ray tube device can still keep a better working oil temperature in an extremely high temperature environment, so that the service life of the X-ray tube device is greatly prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of X-ray generators, in particular to a water-cooled X-ray generator. Background Art

[0002] X-ray generator is a special device that can generate X-rays. Since X-rays have the characteristics of penetrating, fluorescent and photographic effects, they can form images of objects on the detection medium. Since each object has different density and thickness, when X-rays penetrate different objects, the degree of X-ray absorption is different, so the amount of X-rays reaching the detection medium is different, forming images with different black and white contrasts, providing a basis for diagnosis in specific occasions.

[0003] The mechanism of X-ray generation is to use a high-voltage electric field in a vacuum environment to accelerate the electron source so that it bombards a suitable metal target surface. During the collision, the electrons suddenly decelerate, and the lost kinetic energy is released in the form of photons, forming a continuous part of the X-ray spectrum. The X-ray tube device is the main component for generating X-rays. In this process, because only about 1% of the electrical energy is converted into X-ray energy, more than 99% of the energy is converted into heat energy, the X-ray tube device will generate huge heat. This heat is useless and harmful. A good X-ray device not only needs to provide a stable high-voltage electric field and filament power supply, but also needs to ensure that the X-ray tube device has a good continuous working environment.

[0004] The mainstream technology on the market is to use an oil pump to pump the insulating oil that provides insulation protection and heat conduction to the oil radiator, and then use a fan to dissipate the heat and pump it back to its original place. The disadvantage of this technology is that when the power of the X-ray device is large, the heat dissipation effect will be greatly reduced, and because of the use of fans for heat dissipation, the ambient temperature requirements are extremely high, and the overall thermal efficiency is low, which makes the cooling environment provided by the X-ray tube device worse, affecting its overall life.

[0005] Therefore the prior art needs to be improved and enhanced. Utility Model Content

[0006] In view of the above-mentioned deficiencies in the prior art, the utility model provides a water-cooled X-ray generator, which can enable the X-ray tube device to still maintain an optimal working oil temperature in an extremely high temperature environment, thereby greatly improving the service life of the X-ray tube device.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] A water-cooled X-ray generator comprises an oil tank, an X-ray tube device is arranged in the oil tank, a circulating oil pump and a liquid-cooled heat exchanger are arranged on the oil tank, the circulating oil pump is connected to a first oil inlet interface and a first oil outlet interface for circulating insulating oil, the first oil inlet interface is located inside the oil tank and above the cathode of the X-ray tube device, the liquid-cooled heat exchanger is provided with a second oil inlet interface and a second oil outlet interface for circulating insulating oil and a liquid inlet interface and a liquid outlet interface for circulating cooling liquid, the second oil inlet interface is connected to the first oil outlet interface through a pipeline, the second oil outlet interface is located inside the oil tank, and the second oil outlet interface is located above the anode of the X-ray tube device.

[0009] Furthermore, the oil tank is provided with a mounting opening, the mounting opening is equipped with a fixing piece, the fixing piece is provided with a through hole, the circulating oil pump extends into the oil tank through the through hole, and is fixed to the oil tank through the fixing piece.

[0010] Furthermore, a magnetic attraction portion is provided on the circulating oil pump, and the circulating oil pump is adsorbed and connected to the fixing member through the magnetic attraction portion.

[0011] Furthermore, the circulating oil pump comprises a driving member and a suction portion, and the driving member is sealedly connected to the suction portion.

[0012] Furthermore, the driving member is provided with an edge portion, a concave ring is provided on the edge portion, a sealing ring is provided inside the concave ring, and the circulating oil pump is sealed and connected to the fixing member via the sealing ring.

[0013] Furthermore, the driving member and the suction part are both provided with auxiliary fixing holes, and the driving member and the suction part are fixed to the fixing member through the auxiliary fixing holes.

[0014] Furthermore, the fixing member is provided with a positioning groove which is adapted to the edge portion.

[0015] Furthermore, the suction part comprises a suction shell, the bottom of the suction shell is provided with the first oil inlet interface, and the side of the suction shell is provided with the first oil outlet interface.

[0016] Furthermore, a bracket is provided on the oil tank, and the liquid-cooled heat exchanger is fixed to the oil tank through the bracket.

[0017] Furthermore, the liquid-cooled heat exchanger includes a hot and cold exchange shell, in which an oil chamber and a liquid cooling chamber are arranged, the oil chamber is arranged adjacent to the liquid cooling chamber, the second oil inlet interface is connected to the oil chamber, and the liquid inlet interface and the liquid outlet interface are connected to the liquid cooling chamber.

[0018] Compared with the prior art, the water-cooled X-ray generator provided by the utility model comprises an oil tank, an X-ray tube device is arranged in the oil tank, a circulating oil pump and a liquid-cooled heat exchanger are arranged on the oil tank, the circulating oil pump is connected with a first oil inlet and a first oil outlet for the circulation of insulating oil, the first oil inlet is located inside the oil tank and above the cathode of the X-ray tube device, the liquid-cooled heat exchanger is provided with a second oil inlet and a second oil outlet for the circulation of insulating oil and a liquid inlet and a liquid outlet for the circulation of cooling liquid, the second oil inlet is communicated with the first oil outlet through a pipeline, the second oil outlet is located inside the oil tank, and the second oil outlet is located above the anode of the X-ray tube device. According to the utility model, the insulating oil in the oil tank is sucked by the circulating oil pump, so that the high-temperature insulating oil enters the liquid-cooled heat exchanger from the second oil inlet interface, and is used to circulate the coolant through the liquid inlet interface and the liquid outlet interface, so that the insulating oil is cooled in the liquid-cooled heat exchanger, and finally the low-temperature insulating oil flows out from the second oil outlet interface, so that the X-ray tube device can still maintain a better working oil temperature in an extremely high temperature environment, thereby greatly improving the service life of the X-ray tube device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0020] Figure 1 This is a schematic structural diagram of the water-cooled X-ray generator provided by the utility model.

[0021] Figure 2 This is a top view of the water-cooled X-ray generator provided by the utility model.

[0022] Figure 3 for Figure 2 Schematic diagram of the cross section at point A.

[0023] Figure 4 for Figure 2 Schematic diagram of the cross section at point B.

[0024] Figure 5 for Figure 2 Schematic diagram of the cross section at point C.

[0025] Figure 6 for Figure 5 Enlarged schematic diagram of point D in the middle.

[0026] In the figure: oil tank-1, X-ray tube device-2, circulating oil pump-3, liquid-cooled heat exchanger-4, first oil inlet interface-5, first oil outlet interface-6, cathode-7, second oil inlet interface-8, second oil outlet interface-9, liquid inlet interface-10, liquid outlet interface-11, anode-12, installation port-13, fixing part-14, through hole-15, magnetic attraction part-16, driving part-17, suction part-18, edge part-19, concave ring-20, auxiliary fixing hole-21, positioning groove-22, suction shell-23, bracket-24, hot and cold exchange shell-25. DETAILED DESCRIPTION

[0027] In order to facilitate understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. Embodiments of the present application are provided in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application.

[0029] In the present utility model, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inside", "outside", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. These terms are mainly used to better describe the present utility model and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific direction, or to be constructed and operated in a specific direction. Moreover, in addition to being used to indicate directions or positional relationships, some of the above terms may also be used to indicate other meanings. For example, the term "upper" may also be used to indicate a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in the present utility model can be understood according to the specific circumstances.

[0030] In addition, the terms "first" and "second" etc. used in this application can be used to describe various elements in this article, but these elements are not limited by these terms. These terms are only used to distinguish the first element from another element. When used here, the singular "one", "one" and "said / the" can also include plural forms, unless the context clearly indicates another way. It should also be understood that the terms "include / comprise" or "have" etc. specify the existence of stated features, wholes, steps, operations, components, parts or combinations thereof, but do not exclude the possibility of existing or adding one or more other features, wholes, steps, operations, components, parts or combinations thereof.

[0031] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0032] In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0033] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the water-cooled X-ray generator provided by the utility model comprises an oil tank 1, in which an X-ray tube device 2 is arranged, and a circulating oil pump 3 and a liquid-cooled heat exchanger 4 are arranged on the oil tank 1, the circulating oil pump 3 is connected with a first oil inlet and a first oil outlet 6 for circulating insulating oil, the first oil inlet 5 is located inside the oil tank 1 and above the cathode 7 of the X-ray tube device 2, the liquid-cooled heat exchanger 4 is provided with a second oil inlet 8 and a second oil outlet 9 for circulating insulating oil, and a liquid inlet 10 and a liquid outlet 11 for circulating cooling liquid, the second oil inlet 8 is communicated with the first oil outlet 6 through a pipeline, the second oil outlet 9 is located inside the oil tank 1, and the second oil outlet 9 is located above the anode 12 of the X-ray tube device 2.

[0034] It can be understood that the oil tank 1 is filled with insulating oil. When the X-ray tube device 2 is working, a large amount of heat will be generated. The insulating oil can be used to cool the X-ray tube device 2. The insulating oil in the oil tank 1 is sucked by the circulating oil pump 3. Since the X-ray tube device 2 generates a large amount of heat when working, the temperature of the insulating oil in the oil tank 1 will rise, that is, the high-temperature insulating oil will enter the circulating oil pump 3 through the first oil inlet interface 5, and then be pumped out from the first oil outlet interface 6. The high-temperature insulating oil enters the second oil inlet interface 8 through the pipeline, and enters the liquid-cooled heat exchanger 4 through the second oil inlet interface 8. The liquid inlet interface 10 and the liquid outlet interface 11 are used to circulate the coolant, that is, the high-temperature insulating oil will be cooled and cooled by the coolant inside the liquid-cooled heat exchanger 4, so that the cooled insulating oil returns to the inside of the oil tank 1 through the second oil outlet interface 9. This process realizes the cooling of the insulating oil.

[0035] It should be noted that when the X-ray tube device 2 is working, the anode of the X-ray tube device 2 will generate a large amount of heat. Therefore, the low-temperature insulating oil coming out of the second oil outlet port 9 can have a just cooling effect on the anode of the X-ray tube device 2, so that the X-ray tube device 2 can maintain a better working temperature for operation.

[0036] Compared with the prior art, the technical solution of the utility model is to suck the insulating oil in the oil tank 1 through the circulating oil pump 3, so that the high-temperature insulating oil enters the liquid-cooled heat exchanger 4 from the second oil inlet interface 8, and is used to circulate the coolant through the liquid inlet interface 10 and the liquid outlet interface 11, so that the insulating oil is cooled in the liquid-cooled heat exchanger 4, and finally the low-temperature insulating oil flows out from the second oil outlet interface 9, and the circulating oil pump 3 is directly installed on the oil tank 1, which reduces the pipeline design and the oil circulation resistance. The cooling process can enable the X-ray tube device 2 to still maintain a better working oil temperature in an extremely high temperature environment, thereby greatly improving the service life of the X-ray tube device 2.

[0037] Furthermore, if Figure 5 and Figure 6 As shown, the oil tank 1 is provided with a mounting opening 13 , the mounting opening 13 is provided with a fixing member 14 , the fixing member 14 is provided with a through hole 15 , the circulating oil pump 3 extends into the oil tank 1 through the through hole 15 , and is fixed to the oil tank 1 through the fixing member 14 .

[0038] It can be understood that the fixing member 14 is fixed in the mounting opening 13, and the circulating oil pump 3 can be fixed to the fixing member 14, so that the circulating oil pump 3 is fixed to the oil tank 1, and through the through hole 15, the circulating oil pump 3 can suck the insulating oil in the oil tank 1.

[0039] Furthermore, if Figure 5 and Figure 6 As shown, the circulating oil pump 3 is provided with a magnetic attraction portion 16 , and the circulating oil pump 3 is adsorbed and connected to the fixing member 14 through the magnetic attraction portion 16 . The fixing method is simple to operate and is convenient for fixing the circulating oil pump 3 and the fixing member 14 .

[0040] Furthermore, if Figure 5 and Figure 6 As shown, the circulating oil pump 3 includes a driving member 17 and a suction portion 18 . The driving member 17 is sealedly connected to the suction portion 18 , which can ensure that the insulating oil can be pumped out from the suction portion 18 , thereby ensuring the suction efficiency of the suction portion 18 .

[0041] Furthermore, if Figure 5 and Figure 6 As shown, the driving member 17 is provided with an edge portion 19, a concave ring 20 is provided on the edge portion 19, a sealing ring is provided inside the concave ring 20, and the circulating oil pump 3 is sealed and connected to the fixing member 14 through the sealing ring, which can prevent the insulating oil in the oil tank 1 from overflowing from the gap between the edge portion 19 and the fixing member 14.

[0042] Furthermore, if Figure 5 and Figure 6 As shown, the driving member 17 and the suction part 18 are both provided with auxiliary fixing holes 21, and the driving member 17 and the suction part 18 are fixed to the fixing member 14 through the auxiliary fixing holes 21. The auxiliary fixing holes 21 can make the assembly between the driving member 17 and the suction part 18 and the fixing member 14 more stable.

[0043] Furthermore, if Figure 5 and Figure 6 As shown, the fixing member 14 is provided with a positioning groove 22 which is adapted to the edge portion 19 . Through the positioning groove 22 , the driving member 17 can be quickly placed in a designated position for assembly with the fixing member 14 , that is, the positioning groove 22 effectively improves the assembly efficiency between the circulating oil pump 3 and the fixing member 14 .

[0044] Furthermore, if Figure 5 and Figure 6As shown, the suction part 18 includes a suction shell 23, the bottom of the suction shell 23 is provided with the first oil inlet interface 5, and the side of the suction shell 23 is provided with the first oil outlet interface 6. It should be noted that the driving member 17 is connected with a spiral blade (not shown in the figure), and the spiral blade is located in the suction shell 23. Through the spiral blade, the first oil inlet interface 5 of the suction shell 23 can be used to suck the insulating oil in the oil tank 1, and then the insulating oil is pumped out from the first oil outlet interface 6 through the spiral blade.

[0045] Furthermore, if Figure 1 As shown, a bracket 24 is provided on the oil tank 1, and the liquid-cooled heat exchanger 4 is fixed to the oil tank 1 through the bracket. The bracket facilitates the disassembly and assembly of the liquid-cooled heat exchanger 4, and the disassembly and assembly efficiency is high.

[0046] Furthermore, if Figure 1 As shown, the liquid-cooled heat exchanger 4 includes a heat exchange shell 25, and an oil chamber and a liquid cooling chamber are arranged in the heat exchange shell 25. The oil chamber is arranged adjacent to the liquid cooling chamber, the second oil inlet interface 8 is connected to the oil chamber, and the liquid inlet interface 10 and the liquid outlet interface 11 are connected to the liquid cooling chamber.

[0047] It can be understood that the oil chamber is arranged adjacent to the liquid cooling chamber, that is, the insulating oil in the oil tank and the coolant in the liquid cooling chamber can transfer heat, and the liquid inlet interface 10 and the liquid outlet interface 11 can realize the continuous replacement of the coolant in the liquid cooling chamber, so that the liquid cooling chamber maintains a better cooling temperature.

[0048] In summary, in the water-cooled X-ray generator provided by the utility model, the circulating oil pump can suck the insulating oil in the oil tank through the through hole, the driving member is sealed and connected to the suction part, which can ensure that the insulating oil can be pumped out from the suction part, thereby ensuring the suction efficiency of the suction part, the auxiliary fixing hole can make the assembly between the driving member, the suction part and the fixing member more stable, the bracket is convenient for disassembly and assembly of the liquid-cooled heat exchanger, and the disassembly and assembly efficiency is high, the liquid inlet interface and the liquid outlet interface can realize the continuous replacement of the coolant in the liquid cooling cavity, so that the liquid cooling cavity maintains a better cooling temperature. According to the utility model, the insulating oil in the oil tank is sucked by the circulating oil pump, so that the high-temperature insulating oil enters the liquid-cooled heat exchanger from the second oil inlet interface, and is used to circulate the coolant through the liquid inlet interface and the liquid outlet interface, so that the insulating oil is cooled in the liquid-cooled heat exchanger, and finally the low-temperature insulating oil flows out from the second oil outlet interface. This cooling process can enable the X-ray tube device to maintain a better working oil temperature in an extremely high temperature environment, thereby greatly improving the service life of the X-ray tube device.

[0049] The embodiments of the utility model are described above in conjunction with the accompanying drawings, but the utility model is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the enlightenment of the utility model, ordinary technicians in this field can also make many forms without departing from the scope of protection of the utility model and the claims, which all belong to the protection scope of the utility model.

Claims

1. A water-cooled X-ray generator, characterized in that: The invention comprises an oil tank (1), wherein an X-ray tube device (2) is arranged in the oil tank (1), and a circulating oil pump (3) and a liquid cooling heat exchanger (4) are arranged on the oil tank (1). The circulating oil pump (3) is connected to a first oil inlet interface (5) and a first oil outlet interface (6) for circulating insulating oil, wherein the first oil inlet interface (5) is located inside the oil tank (1) and above a cathode (7) of the X-ray tube device (2), and the liquid cooling heat exchanger (4) is provided with a second oil inlet interface (8) and a second oil outlet interface (9) for circulating insulating oil, and a liquid inlet interface (10) and a liquid outlet interface (11) for circulating cooling liquid, wherein the second oil inlet interface (8) is connected to the first oil outlet interface (6) through a pipeline, and the second oil outlet interface (9) is located inside the oil tank (1), and the second oil outlet interface (9) is located above an anode (12) of the X-ray tube device (2).

2. The water-cooled X-ray generator according to claim 1, characterized in that: The oil tank (1) is provided with a mounting opening (13), the mounting opening (13) is provided with a fixing member (14), the fixing member (14) is provided with a through hole (15), the circulating oil pump (3) extends into the oil tank (1) through the through hole (15), and is fixed to the oil tank (1) through the fixing member (14).

3. The water-cooled X-ray generator according to claim 2, characterized in that: The circulating oil pump (3) is provided with a magnetic attraction portion (16), and the circulating oil pump (3) is adsorbed and connected to the fixing member (14) via the magnetic attraction portion (16).

4. The water-cooled X-ray generator according to claim 3, characterized in that: The circulating oil pump (3) comprises a driving member (17) and a suction portion (18), wherein the driving member (17) is sealedly connected to the suction portion (18).

5. The water-cooled X-ray generator according to claim 4, characterized in that: The driving member (17) is provided with an edge portion (19), a concave ring (20) is provided on the edge portion (19), a sealing ring is provided inside the concave ring (20), and the circulating oil pump (3) is sealedly connected to the fixing member (14) via the sealing ring.

6. The water-cooled X-ray generator according to claim 4, characterized in that: The driving member (17) and the suction portion (18) are both provided with auxiliary fixing holes (21), and the driving member (17) and the suction portion (18) are fixed to the fixing member (14) through the auxiliary fixing holes (21).

7. The water-cooled X-ray generator according to claim 5, characterized in that: The fixing member (14) is provided with a positioning groove (22) which is mutually matched with the edge portion (19).

8. The water-cooled X-ray generator according to claim 4, characterized in that: The suction part (18) comprises a suction shell (23), the bottom of the suction shell (23) is provided with the first oil inlet interface (5), and the side of the suction shell (23) is provided with the first oil outlet interface (6).

9. The water-cooled X-ray generator according to claim 1, characterized in that: A bracket (24) is provided on the oil tank (1), and the liquid-cooled heat exchanger (4) is fixed to the oil tank (1) via the bracket (24).

10. The water-cooled X-ray generator according to claim 9, characterized in that: The liquid-cooled heat exchanger (4) comprises a heat exchange shell (25), an oil chamber and a liquid cooling chamber being arranged in the heat exchange shell (25), the oil chamber being arranged adjacent to the liquid cooling chamber, the second oil inlet interface (8) being connected to the oil chamber, and the liquid inlet interface (10) and the liquid outlet interface (11) being connected to the liquid cooling chamber.