Granary ventilation pipe recycling unit and granary ventilation pipe laying and recycling combined unit
By designing a recycling unit for granary ventilation ducts, and using auxiliary mechanisms and electric winch systems to apply force from the bottom of the ventilation duct, the problem of difficulty and low efficiency of ventilation ducts in the prior art is solved, and the rapid and efficient recycling of ventilation ducts is achieved.
Patent Information
- Application Number
- CN202421560703.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-03
AI Technical Summary
When the existing granary ventilation duct is pulled out, the problem of high difficulty and low efficiency is that the pipe is extracted.
A granary ventilation duct recycling unit is designed, and the auxiliary mechanism applies force from the bottom of the ventilation duct, and uses an electric winch and boom system to achieve rapid and efficient extraction of the ventilation duct. The unit is also equipped with an industrial endoscope to view the situation inside the ventilation duct and ensure that the hooks can effectively hook the bottom of the ventilation duct.
It realizes efficient and rapid extraction of deep ventilation ducts, and is simple to operate, which improves the efficiency and convenience of ventilation duct recycling.
Smart Images

Figure CN222776636U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grain storage, in particular to a grain silo ventilation pipe recovery unit and a grain silo ventilation pipe layout recovery combined unit adopting the recovery unit. Background Art
[0002] Mechanical ventilation for grain storage uses a fan to force the outside air into the grain pile, or to forcefully suck out the air in the grain pile for gas exchange to achieve the purpose of cooling and dissipating moisture. During grain storage, grain moisture, respiration, and microbial action can cause local or multi-point heating of grain. In order to solve the problem of local or multi-point heating, an auxiliary ventilation pipe of a certain depth is usually driven into the grain pile, and the auxiliary ventilation pipe is used to carry out targeted ventilation and cooling of the heating points. However, this auxiliary ventilation pipe needs to be pulled out before the grain is shipped out of the warehouse. The pulling out operation is usually carried out by a pipe pulling device, such as a pipe pulling device for a grain storage ventilation pipe disclosed in a Chinese patent with application number 2018211352883, which includes a lifting rope and an electric hoist for lifting and recovering the lifting rope. The pipe pulling buckle at the end of the lifting rope is connected to the top of the ventilation pipe, and the ventilation pipe is pulled out of the grain pile for recovery. This method of connecting the top of the ventilation pipe for pulling out the pipe still has the disadvantages of being difficult to pull out the pipe and low efficiency for the ventilation pipe buried deeper. Therefore, it is necessary to make improvements. Summary of the invention
[0003] The purpose of the utility model is to provide a grain silo ventilation pipe recovery unit, which realizes pipe extraction from the bottom of the ventilation pipe through an auxiliary mechanism, effectively realizes the force applied to the ventilation pipe, has the characteristics of simple operation, fast and efficient pipe extraction, and can effectively ensure the efficient and fast extraction of deep ventilation pipes. It is also proposed to adopt a grain silo ventilation pipe laying and recovery combined unit with the recovery unit, which can have the dual functions of laying ventilation pipes and recovering ventilation pipes.
[0004] The purpose of the utility model can be achieved through the following technical solutions:
[0005] A grain silo ventilation pipe recovery unit, comprising a recovery mechanism, the recovery mechanism comprising a base, a column connected to the base, and a boom arranged above the column, an electric winch is installed at one end of the boom, a plurality of guide wheels are arranged on the boom, a suspension rope is wound around the electric winch, the suspension rope is arranged along the boom and passes around the guide wheels; it is characterized in that: an auxiliary mechanism is connected to the end of the suspension rope, the auxiliary mechanism comprises a connector and at least one auxiliary pipe, the bottom end of one auxiliary pipe can be aligned and connected with the top end of another auxiliary pipe, the top of the uppermost auxiliary pipe is connected to the suspension rope through the connector, and a hook is provided at the bottom of the lowermost auxiliary pipe.
[0006] An optimized solution is that the auxiliary tube is a hollow through-tube structure with a tubular butt joint at the top thereof, the inner wall of the tubular butt joint has a thread, the outer wall of the bottom end of the auxiliary tube has a thread, the bottom end of one auxiliary tube can be inserted into and threadedly connected to the tubular butt joint at the top end of another auxiliary tube, so that the two auxiliary tubes are connected by threaded alignment.
[0007] Furthermore, the connector has a lifting ring at one end and a rod at the other end, the outer wall of the rod has threads, the rod of the connector can be inserted into and threadedly connected to the tubular joint at the top end of the auxiliary pipe, and the lifting ring of the connector can be connected to the end of the lifting rope.
[0008] Furthermore, a hook is provided at the end of the lifting rope, and the connecting head can be hung on the hook by a lifting ring.
[0009] According to the optimized solution, the auxiliary mechanism also includes a hook claw connector, which has a tubular connector portion, the inner wall of which has threads and can be threadedly connected to the bottom end of the auxiliary tube, and the hook claw is arranged on the outer wall of the tubular connector portion.
[0010] Optimization scheme, the utility model also includes an industrial endoscope, which includes a control and display host, and an imaging probe electrically connected to the control and display host, the imaging probe is installed on the tubular joint part of the hook claw connector through an external rubber part, the external rubber part has a first annular ring part and a second annular ring part, the outer wall of the first annular ring part and the outer wall of the second annular ring part are connected, the imaging probe is inserted into the second annular ring part of the external rubber part, and the external rubber part is sleeved on the tubular joint part of the hook claw connector by the first annular ring part, so that the imaging probe is arranged near the bottom of the lowest auxiliary tube.
[0011] Furthermore, the control and display host of the industrial endoscope is installed on the upper part of the column.
[0012] An optimized solution is that the column of the recovery mechanism includes a column part and a rotating column part rotatably arranged on the top of the column part, the bottom of the column part is connected to the base, the boom is connected to the rotating column part, the bottom end of the rotating column part is rotatably sleeved on the top end of the column part, a locking bolt passes through the bottom end of the rotating column part and is tightened against the column part to position the column part and the rotating column part, and the bottom end side wall of the rotating column part has a threaded hole corresponding to the locking bolt.
[0013] A granary ventilation pipe laying and recovery combined unit, which includes a granary ventilation pipe laying unit, the granary ventilation pipe laying unit includes a deep sampling machine, a vibration frame, a pipe holder arranged on the vibration frame and a vibration motor arranged on the vibration frame, the deep sampling machine includes a sampling machine body and a deep sampling pipe connected to the sampling machine body through a pipeline, and is characterized in that: it also includes the above-mentioned granary ventilation pipe recovery unit, the deep sampling pipe is composed of multiple auxiliary pipes connected in sequence, and the bottom end of the deep sampling pipe is connected to a sampling pipe head.
[0014] The utility model has the following substantial features and advancements:
[0015] 1. The utility model of the grain silo ventilation pipe recovery unit recovers the grain silo ventilation pipe by using a recovery mechanism and an auxiliary mechanism, and uses an industrial endoscope to inspect the situation inside the pipe, easily grasps the bottom of the ventilation pipe, and realizes the recovery of the ventilation pipe from the bottom of the ventilation pipe. Furthermore, the boom can rotate in the direction of the rotating column part of the column, reducing the number of times the equipment moves during the operation process, so that the ventilation pipe can be easily recovered with the help of mechanical force, effectively improving the efficiency of ventilation pipe recovery.
[0016] 2. The utility model of the granary ventilation pipe laying and recovery combined unit utilizes the auxiliary pipe of the recovery unit as the deep sampling pipe when laying the ventilation pipe, and cooperates with the deep sampling machine. While the ventilation pipe is being laid downward, the grain in the ventilation pipe is sucked out through the deep sampling pipe and the deep sampling machine, so as to reduce the resistance of grain particles to the ventilation pipe, make the ventilation pipe sink quickly, and improve the laying efficiency of the ventilation pipe.
[0017] 3. The utility model of the granary ventilation pipe laying and recycling combined unit is equipped with a granary ventilation pipe laying unit and a granary ventilation pipe recycling unit at the same time, integrating the granary ventilation pipe laying and recycling functions, and providing a complete set of equipment for granary ventilation pipe laying and recycling for grain storage enterprises. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of the granary ventilation pipe recovery unit of Example 1.
[0019] Figure 2 This is a schematic diagram of the disassembled state of the auxiliary mechanism of the granary ventilation pipe recovery unit in Example 1.
[0020] Figure 3 This is a schematic diagram of the assembly status of the auxiliary mechanism of the granary ventilation pipe recovery unit of Example 1.
[0021] Figure 4 It is a partial schematic diagram of the granary ventilation pipe recovery unit of Example 1 in use.
[0022] Figure 5 This is a schematic diagram of the partial structure of the granary ventilation pipe recovery unit of Example 2.
[0023] Figure 6 This is a schematic diagram of the partial structure of the auxiliary mechanism of the granary ventilation pipe recovery unit of Example 2 in the assembled state.
[0024] Figure 7 This is a schematic diagram of the partial structure of the auxiliary mechanism of the granary ventilation pipe recovery unit of Example 2 in a disassembled state.
[0025] Figure 8 This is a schematic structural diagram of the external rubber parts of the granary ventilation pipe recovery unit of Example 2.
[0026] Fig. 9 It is a partial schematic diagram of the granary ventilation pipe recovery unit of Example 2 in use.
[0027] Fig.10 This is a schematic diagram of the structure of the granary ventilation pipe layout unit in Example 3 when in use.
[0028] Fig.11 This is a schematic diagram of the structure of the vibration frame of the granary ventilation pipe layout unit of Example 3.
[0029] Fig.12 This is a schematic diagram of the structure of the deep sampling pipe of the granary ventilation pipe layout unit in Example 3. DETAILED DESCRIPTION
[0030] The utility model will be further described below in conjunction with the accompanying drawings.
[0031] Example 1
[0032] See also Figure 1-4 , a grain silo ventilation pipe recovery unit, which includes a recovery mechanism.
[0033] The recovery mechanism includes a base 1, a column 2 connected to the base 1, and a boom 3 arranged above the column 2. An electric winch 21 is installed at one end of the boom 3, a plurality of guide wheels 31 are arranged on the boom 3, a suspension rope 22 is wound around the electric winch 21, and the suspension rope 22 is arranged along the boom 3 and bypasses the guide wheels 31.
[0034] The end of the lifting rope 22 is connected to an auxiliary mechanism, which includes a connector 4 and at least one auxiliary tube 5. The bottom end of one auxiliary tube 5 can be aligned and connected with the top end of another auxiliary tube 5. The top of the uppermost auxiliary tube 5 is connected to the lifting rope 22 through the connector 4, and the bottom of the lowermost auxiliary tube 5 is provided with a hook 6.
[0035] When the above structure is used to recycle the ventilation pipes in the grain silo, the recovery mechanism is placed near the ventilation pipes 9 to be recovered on the grain surface. A certain number of auxiliary pipes 5 are selected according to the length of the auxiliary pipes 5 and the depth of the ventilation pipes 9 buried in the grain pile. Currently, the length of the auxiliary pipes 5 is 1 to 1.5 meters and the outer diameter is 4 to 5 centimeters. Figure 1 and Figure 4 , insert the auxiliary tubes 5 one by one into the ventilation pipe 9 in the grain pile, and connect them end to end in sequence. At the same time, prepare an industrial endoscope, which includes a control display host 7 and an imaging probe 71 electrically connected to the control display host 7. Put the imaging probe 71 into the lumen of the ventilation pipe 9 to the bottom of the ventilation pipe 9, and then observe through the industrial endoscope whether the hook 6 of the lowest auxiliary tube 5 can hook to the bottom of the ventilation pipe 9. After that, the uppermost auxiliary tube 5 applies force to hook the hook 6 of the lowermost auxiliary tube 5 on the bottom end of the ventilation pipe 9, and observe and confirm through the industrial endoscope. In addition, it should be noted that the top of the uppermost auxiliary tube 5 is exposed to the ventilation pipe 9 as much as possible, so that the uppermost auxiliary tube 5 can be connected to the suspension rope 22 through the connector 4, and it is convenient for the uppermost auxiliary tube 5 to apply force. Then start the electric winch 21 of the recovery mechanism, pull up and reel the suspension rope 22, and the suspension rope 22 is pulled up and out of the grain surface by the hook 6 of the auxiliary tube 5.
[0036] When the ventilation pipe 9 is pulled up to a certain height and the entire ventilation pipe 9 at the top is completely exposed from the grain surface, the lifting rope 22 can be separated from the auxiliary pipe 5, and the ventilation pipe 9 exposed from the grain surface and the auxiliary pipe 5 at the corresponding position can be removed in turn to recover the ventilation pipe 9. After that, the new uppermost auxiliary pipe 5 is connected to the lifting rope 22 through the connector 4, and the electric winch 21 of the recovery mechanism is started. The above steps are repeated to remove and recover the ventilation pipe 9 exposed from the grain surface and the auxiliary pipe 5 at the corresponding position, until all the ventilation pipes 9 are pulled out of the grain surface and recovered.
[0037] Further, specific reference Figure 2 and Figure 3 In this embodiment, the auxiliary tube 5 is made of metal material, specifically a hollow through-tube structure, with a tubular butt joint 51 at the top. The inner wall of the tubular butt joint 51 has a thread, and the outer wall of the bottom end of the auxiliary tube 5 has a thread. The bottom end of one auxiliary tube 5 can be inserted into and threadedly connected to the tubular butt joint 51 at the top of another auxiliary tube 5, so that the two auxiliary tubes 5 are aligned and connected by threads.
[0038] In addition, in this embodiment, the connector 4 has a lifting ring 41 at one end and a rod 42 at the other end. The outer wall of the rod 42 has a thread. The rod 42 of the connector 4 can be inserted into and threadedly connected to the tubular docking joint 51 at the top of the auxiliary tube 5. The lifting ring 41 of the connector 4 can be connected to the end of the lifting rope 22. The connector 4 with a threaded structure facilitates quick and firm connection with the auxiliary tube 5.
[0039] Further, specific reference Figure 1 A hook 220 is also provided at the end of the lifting rope 22, and the connecting head 4 can be hung on the hook 220 by a lifting ring 41. Through the hook 220 and the connecting head 4, the lifting rope 22 and the auxiliary pipe 5 can be quickly connected and disconnected.
[0040] In this embodiment, the hook 6 can be directly welded to the bottom end of one of the auxiliary tubes 5 (not shown in the figure), and the auxiliary tube 5 is always placed at the bottom when in use. Figure 2 and Figure 3 As shown, the auxiliary mechanism further includes a hook claw connector 61, the hook claw connector 61 has a tubular connector portion 62, the inner wall of the tubular connector portion 62 has threads and can be threadedly connected to the bottom end of the auxiliary tube 5, and the hook claw 6 is arranged on the outer wall of the tubular connector portion 62. In the above structure, the hook claw 6 is assembled on the auxiliary tube 5 through the hook claw connector 61, which improves the convenience of use.
[0041] Furthermore, the column 2 of the recovery mechanism of the present embodiment includes a column portion 24 and a rotating column portion 25 rotatably arranged at the top of the column portion 24. The bottom of the column portion 24 is connected to the base 1, and the arm 3 is connected to the rotating column portion 25. The bottom end of the rotating column portion 25 is rotatably sleeved on the top of the column portion 24. A locking bolt 23 passes through the bottom end of the rotating column portion 25 and is tightened against the column portion 24 to position and connect the column portion 24 and the rotating column portion 25. The bottom end side wall of the rotating column portion 25 has a threaded hole corresponding to the locking bolt 23. During use, the locking bolt 23 can be loosened to rotate the rotating column portion 25 and the arm 3 thereon, and the locking bolt 23 can be tightened after adjusting the position of the suspension rope 22, thereby avoiding moving the recovery mechanism and improving the convenience of operation.
[0042] Example 2
[0043] The granary ventilation pipe recovery unit of this embodiment is different from that of Embodiment 1 in that:
[0044] Specific reference Figure 5 The control and display host 7 of the industrial endoscope is installed on the upper part of the column 2, so that the staff can check the situation at any time.
[0045] Specific reference Figures 6 to 9The imaging probe 71 of the industrial endoscope is installed on the tubular joint portion 62 of the hook claw connector 61 through an external rubber member 8. The external rubber member 8 has a first annular ring portion 81 and a second annular ring portion 82. The outer wall of the first annular ring portion 81 and the outer wall of the second annular ring portion 82 are connected. The imaging probe 71 is inserted into the second annular ring portion 82 of the external rubber member 8. The external rubber member 8 is sleeved on the tubular joint portion 62 of the hook claw connector 61 by the first annular ring portion 81, so that the imaging probe 71 is arranged near the bottom of the lowest auxiliary tube 5.
[0046] When this embodiment is in use, the imaging probe 71 is installed on the hook connector 61 through an external rubber part, so that the imaging probe 71 automatically descends and rises along with the auxiliary tube 5 at the bottom, and there is no need to manually lower and pull back the imaging probe 71, thereby further improving the convenience of operation.
[0047] Example 3
[0048] refer to Figures 10 to 12 A granary ventilation pipe laying and recovery combined unit includes a granary ventilation pipe laying unit and a granary ventilation pipe recovery unit of embodiment 1.
[0049] The granary ventilation pipe laying unit includes a deep sampling machine, a vibration frame 90, a pipe holder 91 arranged on the vibration frame 90 and a vibration motor 92 arranged on the vibration frame 90. The deep sampling machine includes a sampling machine body 93 and a deep sampling pipe 94 connected to the sampling machine body 93 through a pipeline. The deep sampling pipe 94 is formed by connecting a plurality of auxiliary pipes 5 in sequence. The bottom end of the deep sampling pipe 94 is connected to a sampling pipe head 95. Fig.10 and Fig.12 .
[0050] When the granary ventilation pipe laying and recovery combined unit of this embodiment is in use, the auxiliary pipe 5 of the granary ventilation pipe recovery unit of embodiment 1 can be used to assemble the deep sampling pipe 94 of the granary ventilation pipe laying unit, such as Fig.10 and Fig.11 , install the ventilation pipe 9 on the vibration frame 90 through the pipe holder 91, start the vibration motor 92, and the operator holds the vibration frame 90 to vibrate and sink the ventilation pipe 9. At the same time, the deep sampling tube 94 is inserted into the ventilation pipe 9 from the top of the ventilation pipe 9, and the grain in the ventilation pipe 9 is sucked out through the deep sampling tube 94, reducing the resistance of grain particles to the ventilation pipe 9, so that the ventilation pipe 9 can sink quickly. After the top ventilation pipe 9 sinks to a certain depth, disassemble the pipe holder 91, connect a new ventilation pipe 9 and connect the pipe holder 91, and continue to sink while vibrating. At the same time, increase the number of auxiliary pipes 5, assemble a deep sampling tube 94 of corresponding length, and effectively suck out the grain particles in the ventilation pipe 9.
[0051] In this embodiment, the ventilation pipe 9 adopts the existing structure, and multiple ventilation pipes 9 are connected end to end in sequence and sunk to a suitable depth. Then, the deep sampling pipe 94 is raised and disassembled one by one, and the pipe holder 91 is disassembled to complete the layout of the ventilation pipe 9.
Claims
1. A grain silo ventilation pipe recovery unit, comprising a recovery mechanism, the recovery mechanism comprising a base (1), a column (2) connected to the base (1), and a boom (3) arranged above the column (2), an electric winch (21) being installed at one end of the boom (3), a plurality of guide wheels (31) being arranged on the boom (3), a suspension rope (22) being wound around the electric winch (21), and the suspension rope (22) being arranged along the boom (3) and passing around the guide wheel (31); characterized in that: The end of the suspension rope (22) is connected to an auxiliary mechanism, which includes a connector (4) and at least one auxiliary tube (5). The bottom end of one auxiliary tube (5) can be aligned and connected with the top end of another auxiliary tube (5). The top of the uppermost auxiliary tube (5) is connected to the suspension rope (22) via the connector (4), and the bottom of the lowermost auxiliary tube (5) is provided with a hook (6).
2. The grain silo ventilation pipe recovery unit according to claim 1 is characterized in that: The auxiliary tube (5) is a hollow through-tube structure, and has a tubular butt joint (51) at its top end. The inner wall of the tubular butt joint (51) has threads, and the outer wall of the bottom end of the auxiliary tube (5) has threads. The bottom end of one auxiliary tube (5) can be inserted into and threadedly connected to the tubular butt joint (51) at the top end of another auxiliary tube (5), so that the two auxiliary tubes (5) are aligned and connected through threads.
3. The grain silo ventilation pipe recovery unit according to claim 2 is characterized in that: The connector (4) has a lifting ring (41) at one end and a rod (42) at the other end. The outer wall of the rod (42) has threads. The rod (42) of the connector (4) can be inserted into and threadedly connected to a tubular butt joint (51) at the top end of the auxiliary pipe (5). The lifting ring (41) of the connector (4) can be connected to the end of a lifting rope (22).
4. The grain silo ventilation pipe recovery unit according to claim 3 is characterized in that: A hook (220) is provided at the end of the suspension rope (22), and the connector (4) can be hung on the hook (220) via a suspension ring (41).
5. The grain silo ventilation pipe recovery unit according to claim 2, characterized in that: The auxiliary mechanism also includes a hook claw connector (61), the hook claw connector (61) has a tubular connector portion (62), the inner wall of the tubular connector portion (62) has threads and can be threadedly connected to the bottom end of the auxiliary tube (5), and the hook claw (6) is arranged on the outer wall of the tubular connector portion (62).
6. The grain silo ventilation pipe recovery unit according to claim 5, characterized in that: The invention also comprises an industrial endoscope, which comprises a control and display host (7) and an imaging probe (71) electrically connected to the control and display host (7). The imaging probe (71) is installed on the tubular joint portion (62) of the hook claw connector (61) through an external rubber member (8). The external rubber member (8) has a first annular ring portion (81) and a second annular ring portion (82). The outer wall of the first annular ring portion (81) is connected to the outer wall of the second annular ring portion (82). The imaging probe (71) is inserted into the second annular ring portion (82) of the external rubber member (8). The external rubber member (8) is sleeved on the tubular joint portion (62) of the hook claw connector (61) by the first annular ring portion (81), so that the imaging probe (71) is arranged near the bottom of the lowest auxiliary tube (5).
7. The grain silo ventilation pipe recovery unit according to claim 6, characterized in that: The control and display host (7) of the industrial endoscope is installed on the upper part of the column (2).
8. The grain silo ventilation pipe recovery unit according to any one of claims 1 to 7, characterized in that: The column (2) of the recovery mechanism comprises a column part (24) and a rotating column part (25) rotatably arranged on the top of the column part (24); the bottom of the column part (24) is connected to the base (1); the suspension arm (3) is connected to the rotating column part (25); the bottom end of the rotating column part (25) is rotatably sleeved on the top end of the column part (24); a locking bolt (23) passes through the bottom end of the rotating column part (25) and is pressed against the column part (24) to position and connect the column part (24) and the rotating column part (25); the bottom end side wall of the rotating column part (25) has a threaded hole corresponding to the locking bolt (23).
9. A granary ventilation pipe laying and recovery combined unit, comprising a granary ventilation pipe laying unit, the granary ventilation pipe laying unit comprising a deep layer sampling machine, a vibration frame (90), a pipe holder (91) arranged on the vibration frame (90) and a vibration motor (92) arranged on the vibration frame (90), the deep layer sampling machine comprising a sampling machine body (93) and a deep layer sampling pipe (94) connected to the sampling machine body (93) through a pipeline, characterized in that: It also includes the granary ventilation pipe recovery unit as described in claim 5, 6 or 7, wherein the deep sampling pipe (94) is formed by connecting a plurality of auxiliary pipes (5) in sequence, and the bottom end of the deep sampling pipe (94) is connected to a sampling pipe head (95).