Device for detecting shrinkage rate of flue-cured tobacco leaves

Abstract

The utility model discloses a flue-cured tobacco leaf shrinking percentage detection device, which comprises a tobacco hanging unit, a tobacco hanging unit, a tobacco hanging unit, a tobacco hanging unit, a tobacco hanging unit, a tobacco hanging unit, a tobacco hanging unit, a tobacco hanging unit, a tobacco hanging unit and a tobacco hanging unit, and is characterized in that the tobacco hanging unit comprises a top plate, a back plate, a left baffle and a right baffle, and the left baffle and the right baffle are respectively arranged on the left and right sides of the top plate; the back plate is of a grid structure formed by crossing a plurality of longitudinal strips and a plurality of transverse strips, and the longitudinal strips and the transverse strips are respectively provided with scale values along the length directions of the two sides by taking the centers as starting points; the shooting unit comprises a camera and an illuminating lamp, the camera is arranged right in front of the back plate, the illuminating lamp is arranged in front of the back plate, the device can capture changes of tobacco leaves in the baking process in real time, and the length and width changes of the tobacco leaves can be accurately measured through scale values on the back plate; by means of the monitoring, the accuracy of data and the controllability of the baking process are greatly improved.

Description

Technical Field

[0001] The utility model relates to a device for detecting shrinkage rate of baked tobacco leaves, belonging to the technical field of tobacco leaf shrinkage rate detection. Background Art

[0002] In the process of tobacco production, tobacco leaf baking is a crucial step. Its purpose is to control the synchronization of tobacco leaf water loss and drying process during baking, so as to bake high-quality tobacco leaf raw materials. During the baking process, tobacco leaves will shrink longitudinally and transversely due to water evaporation. This degree of shrinkage, namely shrinkage rate, is a key indicator for measuring the quality of tobacco leaf baking. Traditional tobacco leaf baking quality monitoring mainly relies on empirical judgment or indirect physical measurement methods, which often have large errors, low efficiency, and inability to achieve real-time monitoring. At present, most tobacco leaf baking process monitoring still uses traditional manual observation and regular sampling methods. These methods are not only time-consuming and labor-intensive, but also difficult to accurately grasp the degree and uniformity of tobacco leaf baking, and it is difficult to adapt to the current general direction and trend of intelligent and smart tobacco leaf baking. Utility Model Content

[0003] Based on the above, the utility model provides a device for detecting shrinkage rate of cured tobacco leaves, which can quickly obtain longitudinal and transverse width values ​​of tobacco leaves, so as to overcome the shortcomings of the prior art.

[0004] The technical solution of the utility model is: a device for detecting shrinkage rate of cured tobacco leaves, comprising:

[0005] A cigarette hanging unit, comprising a top plate, a back plate, a left baffle plate and a right baffle plate, wherein the left baffle plate and the right baffle plate are respectively arranged on the left and right sides of the top plate, and the back plate is arranged on the rear side of the top plate, and the back plate is formed by a plurality of longitudinal strips and a plurality of transverse strips crossing to form a grid structure, and the longitudinal strips and transverse strips are respectively provided with scale values ​​along the length direction of both sides with their centers as starting points;

[0006] The shooting unit includes a camera and a lighting lamp, wherein the camera is arranged in front of the back plate, and the lighting lamp is arranged in front of the back plate.

[0007] In one example, a hanging bracket is provided on the front side of the top plate, a hanging hole is provided on the hanging bracket, and the camera is installed on the hanging hole.

[0008] In one example, the lighting lamp is mounted on the bracket, and the lighting lamp faces the back panel.

[0009] In one example, a clamping mechanism is provided at the bottom of the top plate, and the clamping mechanism includes a fixed plate, a movable plate and a tightening bolt. The fixed plates are two and are spaced apart on the bottom surface of the top plate. The movable plate can be movably arranged between the two fixed plates. One end of the tightening bolt is movably sleeved on the movable plate, and the other end extends out of the fixed plate after passing through a screw hole.

[0010] In one example, the camera is electrically connected to the baking controller.

[0011] In one example, the left baffle and the right baffle are both grid structures.

[0012] In one example, a hook is provided on the top plate.

[0013] Beneficial effects of the utility model:

[0014] 1. By installing a shooting unit equipped with a camera and a lighting lamp, and cooperating with a tobacco hanging unit, this device can capture the changes of tobacco leaves in the baking process in real time. The length and width changes of the tobacco leaves can be accurately measured through the scale values ​​on the back panel, thereby calculating the shrinkage rate of the tobacco leaves. This monitoring greatly improves the accuracy of the data and the controllability of the baking process.

[0015] 2. This device can automatically control the camera shooting operation through electrical connection with the baking controller, reducing manual intervention and improving the convenience and efficiency of operation. Users can set the shooting time interval as needed, and the system will automatically collect data. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of a device for detecting shrinkage rate of cured tobacco leaves;

[0017] Figure 2 This is a schematic diagram of the bracket and the camera;

[0018] Figure 3 is a schematic diagram of the top plate and the clamping mechanism;

[0019] Figure 4 is a schematic diagram of the back panel;

[0020] Description of reference numerals:

[0021] 1 top plate, 2 back plate, 21 vertical bar, 22 horizontal bar, 23 scale value, 3 left baffle, 4 right baffle, 5 bracket, 6 camera, 7 lighting, 8 hanging hole, 9 hook, 10 fixed plate, 11 movable plate, 12 tightening bolt. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation of the utility model is described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific implementation disclosed below.

[0023] See also Figures 1 to 4 , this embodiment provides a device for detecting shrinkage rate of flue-cured tobacco leaves, including a tobacco hanging unit and a shooting unit.

[0024] The tobacco hanging unit includes a top plate 1, a back plate 2, a left baffle 3, a right baffle 4 and a hanger 5. The top plate 1, the left baffle 3 and the right baffle 4 are all grid structures and will not affect the airflow direction in the curing room. The left baffle 3 and the right baffle 4 are respectively installed on the left and right sides of the top plate 1 to block the influence of adjacent tobacco leaves on the detection. The back plate 2 is installed on the rear side of the top plate 1. The back plate 2 is formed by a plurality of longitudinal strips 21 and a plurality of transverse strips 22 crossing to form a grid structure, and the longitudinal strips 21 and the transverse strips 22 are respectively provided with scale values ​​23 along the length direction of both sides with their centers as starting points. Through these scale values ​​23, the length and width of the tobacco leaves during the baking process can be observed, thereby realizing the rapid detection of its shrinkage rate. The hanger 5 is installed on the front side of the top plate 1, and a hanging hole 8 is provided on the hanger 5. A hook 9 is provided on the top plate 1, and a clamping mechanism is installed at the bottom of the top plate 1, which includes a fixed plate 10, a movable plate 11 and a screw bolt 12. The fixed plate 10 is divided into two pieces and fixed on the bottom surface of the top plate 1 at intervals. The movable plate 11 can be movably arranged between the two fixed plates 10. One end of the screw bolt 12 is movably sleeved on the movable plate 11, and the other end extends out of the fixed plate 10 after passing through the screw hole on the fixed plate 10. The movable plate 11 can be driven to move by screwing the bolt 12, thereby achieving the clamping or loosening of the tobacco leaf stem.

[0025] The shooting unit includes a camera 6 and a lighting lamp 7. The camera 6 is installed in the hanging hole 8 and faces the back plate 2. The lighting lamp 7 is installed on the hanging bracket 5 and faces the back plate 2 to assist the shooting of the camera 6. For the convenience of control, the camera 6 is electrically connected to the baking controller, and the shooting of the camera 6 can be controlled by the baking controller to obtain photos of tobacco leaves at different baking times so as to judge their shrinkage rate.

[0026] The working principle of the above-mentioned flue-cured tobacco leaf shrinkage rate detection device is as follows:

[0027] Before baking the tobacco leaves, hang the tobacco hanging unit in the tobacco loading chamber, fix the camera 6 in the hanging hole 8, and hang the tobacco leaves in front of the back plate 2 and between the left and right baffles 4 through the clamping mechanism. During the baking process, photos of the tobacco leaves are continuously taken according to the set time intervals. The shrinkage rate of the tobacco leaves can be quickly judged by the scale values ​​23 of the vertical bars 21 and the horizontal bars 22 on the back plate 2.

[0028] After obtaining the scale values ​​23 of the vertical bar 21 and the horizontal bar 22, the tobacco leaf shrinkage rate can be calculated as follows:

[0029]

[0030]

[0031] Leaf area shrinkage rate = (tobacco leaf longitudinal shrinkage rate + tobacco leaf transverse shrinkage rate) - (tobacco leaf longitudinal shrinkage rate × tobacco leaf transverse shrinkage rate)

[0032] Compared with the prior art, the present invention can capture the changes of tobacco leaves in the baking process in real time by installing a shooting unit equipped with a camera 6 and a lighting lamp 7, and cooperating with a tobacco hanging unit. The length and width changes of the tobacco leaves can be accurately measured through the scale value 23 on the back plate 2, so as to calculate the shrinkage rate of the tobacco leaves. This monitoring greatly improves the accuracy of the data and the controllability of the baking process. In addition, the camera 6 can automatically control the shooting operation of the camera 6 through an electrical connection with the baking controller, reducing manual intervention and improving the convenience and efficiency of the operation. The user can set the shooting time interval as needed, and the system will automatically collect data.

[0033] The above-mentioned embodiments only express several implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A device for detecting shrinkage rate of flue-cured tobacco leaves, characterized in that: include: A cigarette hanging unit, comprising a top plate (1), a back plate (2), a left baffle plate (3) and a right baffle plate (4), wherein the left baffle plate (3) and the right baffle plate (4) are respectively arranged on the left and right sides of the top plate (1), the back plate (2) is arranged on the rear side of the top plate (1), the back plate (2) is formed by a plurality of longitudinal strips (21) and a plurality of transverse strips (22) intersecting to form a grid structure, and the longitudinal strips (21) and the transverse strips (22) are respectively provided with scale values ​​(23) along the length direction of both sides with their centers as starting points; The shooting unit comprises a camera (6) and a lighting lamp (7), wherein the camera (6) is arranged directly in front of the back plate (2), and the lighting lamp (7) is arranged in front of the back plate (2).

2. The device for detecting shrinkage rate of flue-cured tobacco leaves according to claim 1, characterized in that: A hanging bracket (5) is provided on the front side of the top plate (1), a hanging hole (8) is provided on the hanging bracket (5), and the camera (6) is mounted on the hanging hole (8).

3. The device for detecting shrinkage rate of flue-cured tobacco leaves according to claim 2, characterized in that: The lighting lamp (7) is mounted on the hanging bracket (5), and the lighting lamp (7) faces the back plate (2).

4. The device for detecting shrinkage rate of flue-cured tobacco leaves according to claim 1, characterized in that: A clamping mechanism is provided at the bottom of the top plate (1), the clamping mechanism comprising a fixed plate (10), a movable plate (11) and a tightening bolt (12); the fixed plates (10) are two and are spaced apart on the bottom surface of the top plate (1); the movable plate (11) is movably arranged between the two fixed plates (10); one end of the tightening bolt (12) is movably sleeved on the movable plate (11), and the other end extends out of the fixed plate (10) after passing through a screw hole.

5. The device for detecting shrinkage rate of flue-cured tobacco leaves according to claim 1, characterized in that: The camera (6) is electrically connected to the baking controller.

6. The device for detecting shrinkage rate of flue-cured tobacco leaves according to claim 1, characterized in that: The left baffle (3) and the right baffle (4) are both grid structures.

7. The device for detecting shrinkage rate of flue-cured tobacco leaves according to claim 1, characterized in that: The top plate (1) is provided with a hook (9).

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