Automatic cotton beating machine

By designing an automatic cotton padding machine, the stepper motor and pulley system are used to drive the cotton pads to pat the cotton pads at high speed and evenly, solving the problems of uneven filling and low efficiency when manually shooting cotton, and achieving more efficient and even cotton distribution and better finished product quality.

CN222777018UActive Publication Date: 2025-04-22SICHUAN MIAOXI CO LTD
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Patent Information

Application Number
CN202421526645.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-04-22
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

During the garment making process, there are problems such as uneven filling, low efficiency, high dust, loud sound and easy to cause finished product quality problems when manually shooting cotton.

Method used

An automatic cotton padding machine is designed, which drives the turntable and pulley system through a stepper motor, and combines the structure of the slide groove, slide rod and connecting rod to achieve high-speed and uniform batting of the cotton pad.

Benefits of technology

The uniform beat of cotton in the cotton-filled sheet is achieved, which improves production efficiency, saves labor, ensures the quality of the finished product, and reduces dust and noise.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic cotton patting machine, which belongs to the field of cotton patting machines and comprises a machine body frame, a stepping motor, a turntable, a connecting shaft, a sliding chute, a sliding rod, a fixed plate, a connecting rod, a rotating shaft, a cotton patting hand, a first belt pulley, a second belt pulley, a rolling shaft and a conveying belt. When the cotton patting machine is used for patting the cotton-filled cut-parts, the cotton-filled cut-parts are placed on the conveying belt, then the stepping motor located in the machine body frame is started, the stepping motor is started to drive the cotton patting hand to rotate in a reciprocating mode to patt the cotton-filled cut-parts on the conveying belt, and meanwhile the conveying belt runs to drive the cotton-filled cut-parts to move. When the cotton-filled cutting piece is patted by the first cotton patting hand, the cotton-filled cutting piece is moved to the position of the second cotton patting hand by the conveying belt to be patted again, so that cotton in the cotton-filled cutting piece is patted uniformly at a high speed, the quality is ensured, the labor is saved, the time is shortened, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of cotton beating machines, in particular to an automatic cotton beating machine. Background Art

[0002] When making clothes, clothes need to be filled with warm filling materials such as cotton. However, when filling with warm filling materials such as cotton, the disadvantage of uneven cotton filling will appear. Therefore, production workers have to pat the clothes after filling the cotton fluff into the clothes so that the cotton fluff is evenly distributed in the interlayer of the clothes. The principle of manual cotton beating is to place the cut pieces filled with hand-torn cotton on a wooden board and continuously beat them with a homemade cotton swab, in order to distribute the hand-torn cotton among the cut pieces and paper cloth. However, manual cotton beating is troublesome, labor-intensive, and inefficient. It produces a lot of dust and noise. In addition, due to the uneven force of the cotton swab during the beating process, the cotton produced is of uneven thickness, which can easily cause quality problems in the finished product. Utility Model Content

[0003] The utility model aims to solve the problems raised in the background technology and designs an automatic cotton beating machine.

[0004] To achieve the above-mentioned purpose, the technical solution of the utility model is as follows: an automatic cotton patting machine comprises a body frame, a stepping motor, a turntable, a connecting shaft, a slide groove, a sliding rod, a fixed plate, a connecting rod, a rotating shaft, a cotton patting hand, a first pulley, a second pulley, a rolling shaft, and a conveyor belt. The body frame is fixedly connected to the stepping motor, the output end of the stepping motor is fixedly connected to the turntable, the turntable is fixedly connected to the connecting shaft, the connecting shaft is slidably connected to the slide groove, both ends of the slide groove are respectively fixedly connected to a sliding rod, the sliding rod is slidably connected to the fixed plate, both ends of the fixed plate are fixedly connected to the body frame, one end of the sliding rod is fixedly connected to the slide groove, the other end of the sliding rod is slidably connected to one end of the connecting rod, the other end of the connecting rod is fixedly connected to the rotating shaft, both ends of the rotating shaft are rotatably connected to the body frame, the rotating shaft is fixedly connected to the cotton patting hand, the output end of the stepping motor is fixedly connected to the first pulley, the first pulley and the second pulley are connected by a belt, the second pulley is fixedly connected to the rolling shaft, and the conveyor belt is installed on the rolling shaft.

[0005] Preferably, the fuselage frame includes a main frame, a base bracket, and a universal wheel. The main frame is fixedly connected to the base bracket, and the base bracket is fixedly connected to the universal wheel.

[0006] Preferably, a feed port is provided on one side of the fuselage frame, and the feed port is fixedly connected to the fuselage frame, and a discharge port is provided on the other side of the fuselage frame, and the discharge port is fixedly connected to the fuselage frame.

[0007] Preferably, a dust suction motor is provided on the fuselage frame, and the dust suction motor is fixedly connected to the fuselage frame.

[0008] Preferably, a soft thick rubber plate is provided at the end of the cotton beating hand, and the soft thick rubber plate is fixedly connected to the cotton beating hand.

[0009] Beneficial effects:

[0010] The utility model provides an automatic cotton beating machine, which has the following beneficial effects. Through its structural design, the device places the cotton-filled cut pieces on a conveyor belt when beating the cotton-filled cut pieces, and then starts a stepper motor located in the frame of the machine body. The stepper motor starts to drive the turntable to rotate and at the same time drives the first pulley to rotate. The rotation of the turntable drives the connecting shaft to make a circular motion with the center of the turntable as the center of the circle. When the connecting shaft moves, it drives the slide groove to move. The movement of the slide groove drives the sliding rod to reciprocate left and right along the fixed plate. The movement of the sliding rod drives the connecting rod to reciprocate left and right with the rotating shaft as the center of the circle. When the connecting rod rotates with the rotating shaft as the center of the circle, it drives the rotating shaft to reciprocate left and right. The rotation of the rotating shaft drives the cotton beating. The hand reciprocates to beat the cotton-filled pieces on the conveyor belt. At the same time, the rotation of the first pulley drives the second pulley to rotate through the belt. The rotation of the second pulley drives the rolling shaft to rotate. The rotation of the rolling shaft drives the conveyor belt to run. The conveyor belt drives the cotton-filled pieces to move. In the overall cotton-beating process, after the cotton-filled pieces are beaten by the first cotton-beating hand, they will be moved by the conveyor belt to the position of the second cotton-beating hand and beat again, so that the cotton in the cotton-filled pieces is beaten evenly. Compared with the existing manual beating, the utility model drives the cotton-beating hand to beat the cotton-filled pieces at a high speed and evenly through a stepper motor, which saves labor while ensuring quality, shortens time, and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural schematic diagram of an automatic cotton beating machine described in the utility model;

[0012] Figure 2 This is a schematic diagram of the internal structure of an automatic cotton beating machine described in the utility model;

[0013] Figure 3 It is a side structural sectional view of an automatic cotton beating machine described in the utility model.

[0014] In the figure, 1. body frame; 2. stepper motor; 3. turntable; 4. connecting shaft; 5. slide groove; 6. slide rod; 7. fixed plate; 8. connecting rod; 9. rotating shaft; 10. cotton patting hand; 11. first pulley; 12. second pulley; 13. rolling shaft; 14. conveyor belt; 15. feed port; 16. discharge port; 17. dust suction motor; 18. soft thick rubber plate; 101. main frame; 102. base bracket; 103. universal wheel. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0016] In the description of the present invention, it should be noted that the terms "upper / lower end", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0017] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "setting / sleeving", "sleeve connection", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0018] See also Figure 1-3 The utility model provides a technical solution: an automatic cotton patting machine, including a body frame 1, a stepping motor 2, a turntable 3, a connecting shaft 4, a slide 5, a slide bar 6, a fixed plate 7, a connecting rod 8, a rotating shaft 9, a cotton patting hand 10, a first pulley 11, a second pulley 12, a rolling shaft 13, and a conveyor belt 14. The body frame 1 is fixedly connected to the stepping motor 2, the output end of the stepping motor 2 is fixedly connected to the turntable 3, the turntable 3 is fixedly connected to the connecting shaft 4, the connecting shaft 4 is slidably connected to the slide 5, the two ends of the slide 5 are respectively fixedly connected to a slide bar 6, and the slide bar 6 is connected to The fixed plate 7 is slidably connected, both ends of the fixed plate 7 are fixedly connected to the fuselage frame 1, one end of the sliding rod 6 is fixedly connected to the slide groove 5, the other end of the sliding rod 6 is slidably connected to one end of the connecting rod 8, the other end of the connecting rod 8 is fixedly connected to the rotating shaft 9, both ends of the rotating shaft 9 are rotatably connected to the fuselage frame 1, the rotating shaft 9 is fixedly connected to the cotton beating hand 10, the output end of the stepping motor 2 is fixedly connected to the first pulley 11, the first pulley 11 and the second pulley 12 are connected by a belt, the second pulley 12 is fixedly connected to the rolling shaft 13, and the conveyor belt 14 is installed on the rolling shaft 13.

[0019] In the utility model, the fuselage frame 1 includes a main frame 101, a base bracket 102, and a universal wheel 103. The main frame 101 is fixedly connected to the base bracket 102, and the base bracket 102 is fixedly connected to the universal wheel 103. The main frame 101 in the fuselage frame 1 is used to protect the internal components of the cotton beating machine. The base bracket 102 below the main frame 101 supports the main frame 101 so that the height of the main frame 101 can reach a height suitable for operation. The universal wheel 103 at the bottom of the base bracket 102 can facilitate the operator to move the cotton beating machine to a suitable position for operation.

[0020] In the utility model, a feed port 15 is provided on one side of the fuselage frame 1, and the feed port 15 is fixedly connected to the fuselage frame 1. A discharge port 16 is provided on the other side of the fuselage frame 1, and the discharge port 16 is fixedly connected to the fuselage frame 1. When the staff puts the cotton-filled pieces on the conveyor belt 14 through the feed port 15 on the left side of the fuselage frame 1, the cotton-filled pieces can be placed on the feed port 15 first, and then the cotton-filled pieces can be pushed onto the conveyor belt 14. There is no need for the staff to put their hands into the fuselage frame 1. The discharge port 16 on the right side of the fuselage frame 1 can make the cotton-filled pieces slide smoothly out of the discharge port 16 after beating, making the overall process smoother and preventing the cotton-filled pieces from falling from the right side of the conveyor belt 14.

[0021] In the utility model, a dust suction motor 17 is provided on the fuselage frame 1, and the dust suction motor 17 is fixedly connected to the fuselage frame 1. The dust suction motor 17 on the fuselage frame 1 can be used to suck out the cotton wool generated by beating inside the fuselage frame 1, thereby preventing dust explosion caused by the cotton wool and maintaining the cleanliness of the working space.

[0022] In the utility model, a soft thick rubber plate 18 is provided at the end of the cotton-beating hand 10, and the soft thick rubber plate 18 is fixedly connected to the cotton-beating hand 10. The soft thick rubber plate 18 on the cotton-beating hand 10 can reduce damage to cotton fibers, avoid fiber breakage caused by strong beating, and maintain the integrity and quality of the cotton.

[0023] Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and a suitable controller should be selected according to the actual situation to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between the electrical components is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and no longer explains the electrical control.

[0024] In this embodiment: first, the main frame 101 in the fuselage frame 1 is used to protect the internal components of the cotton beating machine, and the base bracket 102 below the main frame 101 supports the main frame 101 so that the height of the main frame 101 can reach a height suitable for operation. The universal wheels 103 at the bottom of the base bracket 102 can facilitate the operator to move the cotton beating machine to a suitable position for operation. When the cotton-filled cut pieces are subjected to the cotton beating process, the staff puts the cotton-filled cut pieces on the conveyor belt 14, and the staff can put the cotton-filled cut pieces on the conveyor belt 14 through the feed port 15 on the left side of the fuselage frame 1. First, place the cotton-filled pieces on the feed port 15, and then push the cotton-filled pieces onto the conveyor belt 14. The staff does not need to put their hands into the fuselage frame 1. After the cotton-filled pieces are placed on the conveyor belt 14, the stepper motor 2 located in the fuselage frame 1 is started. The stepper motor 2 starts to drive the turntable 3 to rotate while driving the first pulley 11 to rotate. The rotation of the turntable 3 drives the connecting shaft 4 to make a circular motion with the center of the turntable 3 as the center of the circle. When the connecting shaft 4 moves, it drives the slide 5 to move. The movement of the slide 5 drives the slide rod 6 to reciprocate left and right along the fixed plate 7. The movement of the slide rod 6 drives the connecting rod 8 to reciprocate left and right with the rotating shaft 9 as the center of the circle. The connecting rod 8 rotates with the rotating shaft 9 as the center of the circle. When the movable shaft 9 rotates as the center of the circle, it drives the rotating shaft 9 to rotate back and forth. The rotation of the rotating shaft 9 drives the cotton-beating hand 10 to rotate back and forth to beat the cotton-filled cut pieces on the conveyor belt 14. The soft thick rubber plate 18 on the cotton-beating hand 10 can reduce the damage to the cotton fibers, avoid fiber breakage caused by strong beating, and maintain the integrity and quality of the cotton. At the same time, the first pulley 11 rotates and drives the second pulley 12 to rotate through the belt. The rotation of the second pulley 12 drives the rolling shaft 13 to rotate. The rotation of the rolling shaft 13 drives the conveyor belt 14 to run. The running of the conveyor belt 14 drives the cotton-filled cut pieces to move. In the overall cotton-beating process, when the cotton-filled cut pieces are After a cotton-beating hand 10 beats, it will be moved by the conveyor belt 14 to the position of the second cotton-beating hand 10 to beat again, so that the cotton in the cotton-filled pieces is beaten evenly. The fully beaten cotton-filled pieces are finally transported to the outside of the fuselage frame 1 by the conveyor belt 14. The discharge port 16 on the right side of the fuselage frame 1 can make the cotton-filled pieces slide smoothly out of the discharge port 16 after beating, making the overall process smoother and preventing the cotton-filled pieces from falling from the right side of the conveyor belt 14. The dust suction motor 17 on the fuselage frame 1 can suck out the cotton generated by beating in the fuselage frame 1, preventing dust explosion caused by the cotton wool and maintaining the cleanliness of the working space.

[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic cotton beating machine, comprising a body frame (1), a stepping motor (2), a rotating disk (3), a connecting shaft (4), a sliding groove (5), a sliding rod (6), a fixing plate (7), a connecting rod (8), a rotating shaft (9), a cotton beating hand (10), a first pulley (11), a second pulley (12), a rolling shaft (13), and a conveyor belt (14), characterized in that: The fuselage frame (1) is fixedly connected to the stepper motor (2), the output end of the stepper motor (2) is fixedly connected to the turntable (3), the turntable (3) is fixedly connected to the connecting shaft (4), the connecting shaft (4) is slidably connected to the slide groove (5), the two ends of the slide groove (5) are respectively fixedly connected to a slide rod (6), the slide rod (6) is slidably connected to the fixed plate (7), the two ends of the fixed plate (7) are fixedly connected to the fuselage frame (1), one end of the slide rod (6) is fixedly connected to the slide groove (5), and the other end of the slide rod (6) is fixedly connected to the connecting shaft (4). One end of the connecting rod (8) is slidably connected, the other end of the connecting rod (8) is fixedly connected to the rotating shaft (9), both ends of the rotating shaft (9) are rotatably connected to the fuselage frame (1), the rotating shaft (9) is fixedly connected to the cotton beating hand (10), the output end of the stepping motor (2) is fixedly connected to the first pulley (11), the first pulley (11) and the second pulley (12) are connected by a belt, the second pulley (12) is fixedly connected to the rolling shaft (13), and the conveyor belt (14) is installed on the rolling shaft (13).

2. The automatic cotton beating machine according to claim 1, characterized in that: The fuselage frame (1) comprises a main frame (101), a base bracket (102), and a universal wheel (103); the main frame (101) is fixedly connected to the base bracket (102), and the base bracket (102) is fixedly connected to the universal wheel (103).

3. The automatic cotton beating machine according to claim 1, characterized in that: A feed port (15) is provided on one side of the fuselage frame (1), and the feed port (15) is fixedly connected to the fuselage frame (1); a discharge port (16) is provided on the other side of the fuselage frame (1), and the discharge port (16) is fixedly connected to the fuselage frame (1).

4. The automatic cotton beating machine according to claim 1, characterized in that: A dust suction motor (17) is provided on the fuselage frame (1), and the dust suction motor (17) is fixedly connected to the fuselage frame (1).

5. The automatic cotton beating machine according to claim 1, characterized in that: A soft thick rubber plate (18) is provided at the end of the cotton beating hand (10), and the soft thick rubber plate (18) is fixedly connected to the cotton beating hand (10).