Chemical mixing reaction kettle
By adopting a combination structure of inner shell, non-porous baffle, perforated baffle and water tank in the chemical reactor, and using equipment such as circulation pumps and electric heating pipes to achieve stable adjustment of the reaction temperature, the problem of poor temperature control effect of existing chemical reactors is solved and the temperature control quality of the reaction is improved.
Patent Information
- Application Number
- CN202421371469.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-17
AI Technical Summary
When adjusting the reaction temperature of existing chemical reactors, the temperature control effect is poor, which can easily lead to large fluctuations in the reaction temperature.
A chemical mixed reactor is designed, using an inner shell, an unporous baffle, an apertured baffle and a water tank to use it in conjunction with it. The water that regulates the temperature is pumped into the inner shell and the reactor through a circulation pump, and the structure of the apertured baffle and water-through holes makes the water flow in a folded linear manner to achieve stable adjustment of the reaction temperature.
The function of adjusting the reaction temperature through the water bath of the device is to use the large specific heat capacity of water, and the reaction temperature fluctuates less in the reaction kettle, which improves the temperature control quality of the reaction.
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Figure CN222778065U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical industry, in particular to a chemical mixing reaction kettle. Background Art
[0002] Chemical production refers to the production process of using chemical methods to change the composition and structure of substances or to synthesize new substances. The products obtained from chemical production are called chemical products. Reactors are needed in the chemical production process. When mixing liquid materials, the reactor needs to use a premixing device to mix the liquid materials. Traditional premixing devices include components such as a stirring shaft, stirring blades, a feed cover and a feed port. Some reactants need to maintain a certain reaction temperature during the mixing process; however, existing reactors usually have electric heaters and refrigerators installed inside to adjust the reaction temperature. Although this method has a faster temperature change, it is easy to cause large fluctuations in the reaction temperature, and the temperature control effect is poor. Utility Model Content
[0003] 1. Technical issues to be resolved
[0004] In view of the deficiencies in the prior art, the utility model provides a chemical mixing reactor, which solves the problems raised in the above-mentioned background technology.
[0005] (II) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chemical mixing reactor, comprising a reactor and an inner shell fixed on the outer surface of the reactor, the outer surface of the reactor is fixedly connected with an outer shell, an insulation layer is arranged between the outer shell and the inner shell, a group of non-porous baffles and multiple groups of perforated baffles are fixedly connected to the outer surface of the reactor, the outer surfaces of the perforated baffles are staggered with water holes, a support plate is fixedly connected to the right side of the outer surface of the reactor, a circulating pump and a water tank are fixedly connected to the upper surface of the support plate, a water inlet pipe and a return pipe are fixedly inserted at the bottom of the right side of the outer surface of the outer shell, the water inlet pipe and the return pipe pass through the outer surface of the inner shell, the output end of the circulating pump is connected to the right end of the water inlet pipe, the right end of the return pipe is connected to the left side of the water tank, the input end of the circulating pump is connected to the front of the water tank, a refrigeration compressor is fixedly connected to the upper surface of the water tank, the output end of the refrigeration compressor is connected to the water tank, a fixed shell is fixedly connected to the right side of the water tank, and an electric heating pipe is arranged on the outer surface of the fixed shell.
[0007] Preferably, a rotating rod is rotatably connected to the upper surface of the reactor, and a plurality of stirring plates are fixedly connected to the outer surface of the rotating rod. A driving motor is installed on the upper surface of the reactor, and the output end of the driving motor is fixedly connected to the top end of the rotating rod.
[0008] Preferably, the upper surface of the reactor is connected with a feed port, the top of the inner wall of the feed port is threadedly connected with a sealing cover, the left side of the lower surface of the reactor is connected with a discharge pipe, and a valve is provided on the outer surface of the discharge pipe.
[0009] Preferably, four groups of columns are fixedly connected to the lower surface of the reactor, a base is fixedly connected to the lower surface of the columns, a rectangular column is fixedly connected to the right side of the upper surface of the base, and the top of the rectangular column is fixedly connected to the lower surface of the support plate.
[0010] Preferably, a cross support frame is rotatably connected to the bottom of the outer surface of the rotating rod, and the outer end of the cross support frame is fixedly connected to the inner wall of the reaction kettle.
[0011] Preferably, the insulation layer is made of rubber-plastic insulation cotton, the thickness of the insulation layer is one hundred millimeters, and the outer shell and the inner shell are both made of stainless steel.
[0012] (III) Beneficial effects
[0013] Compared with the prior art, the utility model provides a chemical mixing reactor, which has the following beneficial effects:
[0014] 1. The chemical mixing reactor is used in combination with an inner shell, a non-porous baffle, a perforated baffle and a water tank, so that the water inside the water tank for adjusting the temperature is pumped into the space between the inner shell and the reactor by a circulating pump. The water flows in a zigzag shape under the restriction of the perforated baffle and the water holes. The reaction temperature of the reactor is adjusted by water at a certain temperature, so that the device has the function of adjusting the reaction temperature inside the reactor by a water bath. The specific heat capacity of water is large, and the reaction temperature inside the reactor fluctuates less, thereby improving the temperature control quality of the reaction.
[0015] 2. The chemical mixing reactor is used in conjunction with a water tank, a refrigeration compressor, an electric heating pipe and an insulation layer, so that the refrigeration compressor can cool the water inside the water tank, the electric heating pipe can heat the water inside the water tank, and the insulation layer can keep the water between the inner shell and the reactor warm, so that the staff can flexibly adjust the reaction temperature in the reactor. The insulation layer reduces the impact of the external environment on the water temperature and improves the water regulation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the structure of the utility model;
[0018] Figure 3 , Figure 4 It is a schematic diagram of the local structure of the utility model;
[0019] Figure 5 It is a schematic diagram of the cross-sectional structure of the utility model.
[0020] In the figure: 1. reactor; 2. inner shell; 3. outer shell; 4. insulation layer; 5. baffle plate without holes; 6. baffle plate with holes; 601. water hole; 7. support plate; 8. circulation pump; 9. water tank; 10. water inlet pipe; 11. refrigeration compressor; 13. fixed shell; 14. electric heating tube; 15. rotating rod; 16. stirring plate; 17. driving motor; 18. feed port; 19. sealing cover; 20. discharge pipe; 21. valve; 22. column; 23. base; 24. rectangular column. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-5The utility model provides a technical solution: a chemical mixing reactor, comprising a reactor 1 and an inner shell 2 fixed on the outer surface of the reactor 1, an outer shell 3 fixedly connected to the outer surface of the reactor 1, an insulation layer 4 is arranged between the outer shell 3 and the inner shell 2, a group of non-porous baffles 5 and a plurality of groups of perforated baffles 6 are fixedly connected to the outer surface of the reactor 1, water holes 601 are staggered on the outer surface of the perforated baffles 6, a support plate 7 is fixedly connected to the right side of the outer surface of the reactor 1, and a circulating pump 8 is fixedly connected to the upper surface of the support plate 7 The bottom of the right side of the outer surface of the outer shell 3 is fixedly inserted with an inlet pipe 10 and a return pipe 11, the inlet pipe 10 and the return pipe 11 pass through the outer surface of the inner shell 2, the output end of the circulating pump 8 is connected to the right end of the inlet pipe 10, the right end of the return pipe 11 is connected to the left side of the water tank 9, the input end of the circulating pump 8 is connected to the front of the water tank 9, the upper surface of the water tank 9 is fixedly connected with a refrigeration compressor 12, the output end of the refrigeration compressor 12 is connected to the water tank 9, and the right side of the water tank 9 is fixedly connected with a fixed shell 13 The outer surface of the fixed shell 13 is provided with an electric heating pipe 14. Through the cooperation of the inner shell 2, the non-porous baffle 5, the perforated baffle 6 and the water tank 9, the water used for adjusting the temperature in the water tank 9 is pumped into the space between the inner shell 2 and the reactor 1 by the circulating pump 8. The water flows in a zigzag shape under the restriction of the perforated baffle 6 and the water through hole 601. The reaction temperature of the reactor 1 is adjusted by water at a certain temperature, so that the device has the function of adjusting the reaction temperature inside the reactor 1 by water bath. The specific heat capacity of water is large, and the reaction temperature inside the reactor fluctuates less, thereby improving the temperature control quality of the reaction. Through the cooperation of the water tank 9, the refrigeration compressor 12, the electric heating pipe 14 and the insulation layer 4, the refrigeration compressor 12 can cool the water inside the water tank 9, the electric heating pipe 14 can heat the water inside the water tank 9, and the insulation layer 4 can keep the water between the inner shell 2 and the reactor 1 warm, thereby allowing the staff to flexibly adjust the reaction temperature in the reactor 1. The insulation layer 4 reduces the influence of the external environment on the water temperature and improves the water regulation efficiency.
[0023] In the utility model, in order to further improve the mixing performance of the device, a rotating rod 15 is rotatably connected to the upper surface of the reactor 1, and a plurality of stirring plates 16 are fixedly connected to the outer surface of the rotating rod 15. A driving motor 17 is installed on the upper surface of the reactor 1, and the output end of the driving motor 17 is fixedly connected to the top end of the rotating rod 15, so that the stirring plate 16 can stir the reactants, thereby further improving the mixing performance of the device.
[0024] In the utility model, in order to further control the feeding and discharging of the reactor 1, a feeding port 18 is connected to the upper surface of the reactor 1, and a sealing cover 19 is threadedly connected to the top of the inner wall of the feeding port 18. A discharging pipe 20 is connected to the left side of the lower surface of the reactor 1, and a valve 21 is provided on the outer surface of the discharging pipe 20, so that the staff can control the feeding and discharging through the feeding port 18 and the discharging pipe 20.
[0025] In the utility model, in order to further enhance the stability of the support of the support plate 7, four groups of columns 22 are fixedly connected to the lower surface of the reactor 1, the lower surface of the columns 22 is fixedly connected to a base 23, the right side of the upper surface of the base 23 is fixedly connected to a rectangular column 24, and the top of the rectangular column 24 is fixedly connected to the lower surface of the support plate 7. By setting the rectangular column 24, the stability of the support of the support plate 7 is further enhanced.
[0026] In the utility model, in order to further enhance the rotation stability of the rotating rod 15, a cross support frame is rotatably connected to the bottom of the outer surface of the rotating rod 15, and the outer end of the cross support frame is fixedly connected to the inner wall of the reactor 1, so that the cross support frame plays a role of stabilizing support for the bottom of the rotating rod 15, thereby further enhancing the rotation stability of the rotating rod 15.
[0027] In the utility model, in order to ensure the thermal insulation performance of the thermal insulation layer 4, the material of the thermal insulation layer 4 is rubber-plastic thermal insulation cotton, the thickness of the thermal insulation layer 4 is one hundred millimeters, and the materials of the outer shell 3 and the inner shell 2 are both 201 stainless steel. By setting the material and thickness of the thermal insulation layer 4, the thermal insulation performance of the thermal insulation layer 4 is guaranteed.
[0028] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0029] When in use, water is poured into the water tank 9, and the circulation pump 8 is started. The circulation pump 8 draws the water in the water tank 9 into between the inner shell 2 and the reactor 1. The water flows in a zigzag shape under the restriction of the perforated baffle 6 and the water through hole 601. Water is continuously added to the water tank 9 until the water inside the inner shell 2 flows back to the water tank 9. The water addition is stopped. The electric heating pipe 14 or the refrigeration compressor 12 is started according to the reaction needs. The refrigeration compressor 12 can cool the water inside the water tank 9, and the electric heating pipe 14 can heat the water inside the water tank 9. The reaction temperature of the reactor 1 is adjusted by water at a certain temperature. When the temperature inside the reactor 1 reaches the preset temperature and stabilizes, the sealing cover 19 is opened, and the reactants are poured into the reactor 1 through the feed port 18. The sealing cover 19 is closed. After the temperature of the reactants stabilizes, the driving motor 17 is started. The output end of the driving motor 17 drives the rotating rod 15 to rotate, and the rotating rod 15 drives the stirring plate 16 to rotate. The stirring plate 16 mixes the reactants. After the reaction is completed, the valve 21 is opened to discharge the reactants.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A chemical mixing reactor, comprising a reactor (1) and an inner shell (2) fixed to the outer surface of the reactor (1), characterized in that: The outer surface of the reactor (1) is fixedly connected to an outer shell (3), a heat-insulating layer (4) is provided between the outer shell (3) and the inner shell (2), a group of imperforate baffles (5) and a plurality of groups of perforated baffles (6) are fixedly connected to the outer surface of the reactor (1), the outer surfaces of the perforated baffles (6) are staggeredly provided with water holes (601), a support plate (7) is fixedly connected to the right side of the outer surface of the reactor (1), a circulation pump (8) and a water tank (9) are fixedly connected to the upper surface of the support plate (7), and a water inlet pipe (10) and a return pipe (11) are fixedly inserted at the bottom of the right side of the outer surface of the shell (3), The water inlet pipe (10) and the return pipe (11) pass through the outer surface of the inner shell (2); the output end of the circulation pump (8) is connected to the right end of the water inlet pipe (10); the right end of the return pipe (11) is connected to the left side of the water tank (9); the input end of the circulation pump (8) is connected to the front of the water tank (9); a refrigeration compressor (12) is fixedly connected to the upper surface of the water tank (9); the output end of the refrigeration compressor (12) is connected to the water tank (9); the right side of the water tank (9) is fixedly connected to a fixed shell (13); and an electric heating pipe (14) is arranged on the outer surface of the fixed shell (13).
2. A chemical mixing reactor according to claim 1, characterized in that: The upper surface of the reaction kettle (1) is rotatably connected to a rotating rod (15), and the outer surface of the rotating rod (15) is fixedly connected to multiple groups of stirring plates (16). A driving motor (17) is installed on the upper surface of the reaction kettle (1), and the output end of the driving motor (17) is fixedly connected to the top end of the rotating rod (15).
3. A chemical mixing reactor according to claim 1, characterized in that: The upper surface of the reaction kettle (1) is connected to a feed port (18), and a sealing cover (19) is threadedly connected to the top of the inner wall of the feed port (18). The left side of the lower surface of the reaction kettle (1) is connected to a discharge pipe (20), and a valve (21) is provided on the outer surface of the discharge pipe (20).
4. A chemical mixing reactor according to claim 1, characterized in that: Four groups of columns (22) are fixedly connected to the lower surface of the reaction kettle (1); a base (23) is fixedly connected to the lower surface of the columns (22); a rectangular column (24) is fixedly connected to the right side of the upper surface of the base (23); and the top end of the rectangular column (24) is fixedly connected to the lower surface of the support plate (7).
5. A chemical mixing reactor according to claim 2, characterized in that: The bottom of the outer surface of the rotating rod (15) is rotatably connected to a cross support frame, and the outer end of the cross support frame is fixedly connected to the inner wall of the reaction kettle (1).
6. A chemical mixing reactor according to claim 1, characterized in that: The material of the thermal insulation layer (4) is rubber-plastic thermal insulation cotton, the thickness of the thermal insulation layer (4) is one hundred millimeters, and the material of the outer shell (3) and the inner shell (2) are both 201 stainless steel.