Two-component spraying device capable of adjusting proportion

By designing a two-component spraying device including a sliding plate and an adjustment component, the problem of cumbersome and inaccurate proportion adjustment in the prior art is solved, and the precise control of the coating ratio of the spraying device is realized, and the spraying efficiency and effect are improved.

CN222778259UActive Publication Date: 2025-04-22BEIJING ORIENTAL YUHONG WATERPROOF TECH CO LTD
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Patent Information

Application Number
CN202420829419.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2024-01-25
Filing Date
2024-04-22
Publication Date
2025-04-22
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

When adjusting different proportions, existing two-component spraying devices need to replace connecting rods of different specifications. The process is cumbersome and the proportions are not accurate enough, which affects the spraying effect.

Method used

A spraying device including a mounting plate, a sliding plate, a cylinder, a piston rod and an adjustment component is designed. Through the movement of the sliding plate on the threaded rod, the stroke of the piston rod is adjusted and the proportion of the paint in the cylinder is accurately controlled.

Benefits of technology

The precise adjustment of the coating ratio of the two-component spraying device is achieved, the operation process is simplified, and the spray efficiency and effect are improved.

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Abstract

The double-component spraying device comprises an installation plate and a sliding plate, two cylinder barrels are installed on the installation plate, a first piston rod and a second piston rod are arranged in the two cylinder barrels in a sliding mode respectively, the first piston rod is fixedly connected with the sliding plate, and the second piston rod is fixedly connected with the sliding plate. The second piston rod is fixedly connected with a threaded rod, the sliding plate is arranged on the threaded rod in a sliding mode, the threaded rod is in threaded connection with an adjusting nut, the adjusting nut is located above the sliding plate, the lower end of the threaded rod is provided with a limiting block, and the limiting block is located below the sliding plate. According to the utility model, the stroke of the sliding plate on the threaded rod is adjusted by moving the position of the adjusting nut on the threaded rod, so that the volume of the cylinder barrel is convenient to adjust, the adjustment is simple and convenient, and the precision is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of spraying devices, in particular to a two-component spraying device with adjustable ratio. Background Art

[0002] During the waterproofing construction process, waterproof coatings are generally applied by spraying. In order to better achieve the waterproof spraying effect, such as reducing the coating drying time, improving the coating spraying efficiency, or improving the waterproofing effect of the coating, other components can be added to the coating and sprayed by a two-component mixing method.

[0003] Patent publication number CN216631264U discloses an adjustable two-component sprayer plunger pump, which can spray two-component coatings. By adjusting the combination ratio between different two components, the two-component waterproof coating can be sprayed. However, when adjusting different ratios, it is necessary to replace connecting rods of different specifications to achieve ratio adjustment. The replacement process is cumbersome and inconvenient, and the connecting rod specifications are fixed ratios. Fine-tuning cannot be performed between two adjacent different specifications. The ratio of the spraying process is not accurate enough, which affects the spraying effect. Utility Model Content

[0004] The utility model aims to provide a two-component spraying device with adjustable ratio in view of the above-mentioned deficiencies in the prior art.

[0005] In order to solve the above problems, the technical solution adopted by the utility model is:

[0006] A two-component spraying device with adjustable ratio comprises a mounting plate and a sliding plate, wherein two cylinders are mounted on the mounting plate, wherein a first piston rod and a second piston rod are respectively slidably arranged in the two cylinders, wherein the first piston rod is fixedly connected to the sliding plate, and an adjusting assembly is arranged on the second piston rod, wherein the adjusting assembly is used to adjust the ratio of the cylinder spraying paint, and the sliding plate is arranged on the adjusting assembly.

[0007] Preferably, the adjustment assembly includes a threaded rod, the threaded rod is fixedly connected to the second piston rod, the sliding plate is slidably arranged on the threaded rod, an adjustment nut is threadedly connected to the threaded rod, and the adjustment nut is located above the sliding plate.

[0008] Preferably, a limit block is provided at the lower end of the threaded rod, and the limit block is located below the sliding plate.

[0009] Preferably, the adjusting nut comprises a main body portion and an extension portion which are fixedly connected, the main body portion is threadedly arranged on the threaded rod, the extension portion is arranged on a side of the main body portion close to the sliding plate, and the sliding plate is slidably arranged on the extension portion.

[0010] Preferably, a fixing hole is formed on the lower end surface of the limit block, and the second piston rod is inserted into the fixing hole and fixedly connected to the limit block via a pin shaft.

[0011] Preferably, it further comprises a fixing plate, wherein the fixing plate is located above the sliding plate, a guide rod is provided between the fixing plate and the mounting plate, and the sliding plate is slidably disposed on the guide rod.

[0012] Preferably, a power piece is mounted on the fixed plate, and a movable end of the power piece is fixedly connected to the sliding plate.

[0013] Preferably, it also includes a feeding mechanism, which includes a barrel. Two barrels are provided, and the two barrels are respectively connected to the two cylinders. A weight sensor is provided under the barrel for weighing the material in the barrel.

[0014] Preferably, the material barrel and the cylinder are connected via a pipeline, and a filter ball valve is provided on the pipeline.

[0015] Preferably, a heater is provided at the bottom of the barrel.

[0016] Preferably, a bottom plate is further provided at the bottom of the barrel, the bottom plate is tilted, and the heater is fixedly arranged on the bottom plate.

[0017] The beneficial effects of adopting the above technical solution are:

[0018] 1. In this embodiment, the sliding plate slides on the threaded rod, and the stroke of the sliding plate on the threaded rod is adjusted by moving the position of the adjusting nut on the threaded rod. The stroke of the sliding plate on the threaded rod is controlled to adjust the paint sucked into the cylinder. The adjustment process is simple and convenient with high accuracy.

[0019] 2. In the present invention, the weight sensor can weigh the materials in the barrels, and the mixing ratio of the two materials can be obtained by calculating the amount of materials used in the two barrels, so that the coating mixing ratio can be more accurate;

[0020] 3. In the utility model, a heater is provided in the barrel, which can heat the material in the barrel, improve the fluidity of the material, and enable the material to be more fully sucked into the cylinder for mixing and spraying. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional schematic diagram of the spraying device of the utility model;

[0022] Figure 2 This is a three-dimensional schematic diagram of the spraying device of the utility model from another angle;

[0023] Figure 3It is a three-dimensional schematic diagram of the threaded rod of the utility model;

[0024] Figure 4 It is a three-dimensional schematic diagram of the feeding mechanism of the utility model;

[0025] Figure 5 It is an exploded view of the material barrel of the utility model.

[0026] In the figure: 1 is a mounting plate, 2 is a sliding plate, 3 is a cylinder, 4 is a first piston rod, 5 is a second piston rod, 6 is a threaded rod, 7 is an adjusting nut, 8 is a limit block, 9 is a fixing plate, 10 is a guide rod, 11 is a power part, 12 is a material barrel, 13 is a pipeline, 14 is a filter ball valve, 15 is a heater, 16 is a bottom plate, 17 is a main body, and 18 is an extension part. DETAILED DESCRIPTION

[0027] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0028] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] like Figures 1 to 3As shown, a two-component spraying device with adjustable ratio is fixedly installed on a spraying vehicle. The spraying device includes a mounting plate 1 and a sliding plate 2. The mounting plate 1 is fixedly installed on the spraying vehicle. Two cylinders 3 are installed on the mounting plate 1. A first piston rod 4 and a second piston rod 5 are slidably arranged in the two cylinders 3 respectively. The first piston rod 4 is fixedly connected to the sliding plate 2. An adjusting component is arranged on the second piston rod 5. The adjusting component is used to adjust the ratio of the cylinder 3 spraying paint. The sliding plate 2 is arranged on the adjusting component. The adjusting component includes a threaded rod 6, which is fixedly connected to the second piston rod 5. The sliding plate 2 is slidably arranged on the threaded rod 6. An adjusting nut 7 is threadedly connected to the threaded rod 6. The adjusting nut 7 is located above the sliding plate 2. The adjusting nut 7 can move up and down along the threaded rod 6 for adjustment. A limit block 8 is provided at the lower end of the threaded rod 6. The limit block 8 is located below the sliding plate 2. In the utility model, the sliding plate 2 slides upward through During the process, the first piston rod 4 is driven to move and slide upward, while the sliding plate 2 slides on the threaded rod 6, and the second piston rod 5 does not move. Until the sliding plate 2 contacts the adjusting nut 7 on the threaded rod 6, the sliding plate 2 continues to move upward, driving the first piston rod 4 and the second piston rod 5 to slide upward synchronously, and the paint can be absorbed into the cylinder 3 until the sliding plate 2 moves to the maximum stroke; similarly, when the sliding plate 2 moves downward, it drives the first piston rod 4 to slide downward, the sliding plate 2 slides downward on the threaded rod 6, and the second piston rod 5 does not move until the sliding plate 2 contacts the limit block 8, the sliding plate 2 continues to move downward, driving the first piston rod 4 and the second piston rod 5 to slide down synchronously, and the paint is squeezed out of the cylinder 3 for spraying. Since the first piston rod 4 and the second piston rod 5 have different strokes in the cylinder 3, the amount of paint sucked into the two cylinders 3 is different, and the amount of the two kinds of paint sprayed is also different. The stroke distance of the sliding plate 2 on the threaded rod 6 is adjusted by moving the position of the adjusting nut 7 on the threaded rod 6 to achieve the effect of adjusting the ratio of the two paints.

[0031] Furthermore, a fixing hole is provided on the lower end surface of the limit block 8, a first mounting hole is provided on the side wall of the limit block 8, and a second mounting hole corresponding to the second piston rod 5 is provided on the side wall. When the second piston rod 5 is inserted into the fixing hole, the first mounting hole and the second mounting hole coincide with each other, and after the pin shaft is inserted into the first mounting hole and the second mounting hole, the limit block 8 is fixedly connected to the second piston rod 5; similarly, the first piston rod 4 and the sliding plate 2 are fixedly connected via a pin shaft.

[0032] Furthermore, the adjusting nut 7 includes a main body 17 and an extension 18 which are fixedly connected. Both the main body 17 and the extension 18 are provided with internal threads and are threadedly connected with the threaded rod 6. The extension 18 is arranged on a side of the main body 17 close to the sliding plate 2, and the sliding plate 2 is slidably arranged on the extension 18. The main body 17 is adjusted along the length direction of the threaded rod 6, and the main body 17 drives the extension 18 to move, but the distance from the lower end surface of the extension 18 to the upper end surface of the limit block 8 is always less than the thickness of the sliding plate 2, and the sliding plate 2 can always slide on the extension 18. The extension 18 can guide the sliding plate 2, prevent the sliding plate 2 from contacting the threaded rod 6, avoid the thread teeth on the surface of the threaded rod 6 from interfering with the sliding plate 2, and avoid damage to components.

[0033] In another embodiment, the adjusting component is an adjusting rod and a limiting sleeve sleeved on the adjusting rod, the adjusting rod is fixedly arranged on the upper end of the second piston rod 5, the axes of the adjusting rod and the second piston rod 5 are colinear, a plurality of convex rings are arranged on the adjusting rod along the length direction, the limiting sleeve is located above the sliding plate 2, the inner wall of the limiting sleeve is provided with a groove matched with the convex ring, one of the convex rings is clamped in the groove of the limiting sleeve, so that the limiting sleeve is fixed, when moving upward, the sliding plate 2 abuts against the limiting sleeve, driving the second piston rod 5 and the adjusting rod to move upward; when moving downward, the sliding plate 2 contacts the limiting block 8, driving the second piston rod 5 and the adjusting rod to move downward; when adjusting the sliding plate 2 on the adjusting rod, different convex rings can be clamped in the groove of the limiting sleeve by adjusting the limiting sleeve, and the limiting sleeve can be made of flexible materials such as rubber to facilitate the matching of the limiting sleeve and the convex ring.

[0034] Furthermore, it also includes a fixed plate 9, which is fixedly set on the spray vehicle, and the fixed plate 9 is located above the sliding plate 2. A guide rod 10 is provided between the fixed plate 9 and the mounting plate 1, and the sliding plate 2 is slidably set on the guide rod 10. When the sliding plate 2 slides up and down, the guide rod 10 can limit the sliding plate 2 to prevent the first piston rod 4 and the second piston rod 5 from being broken due to uneven force.

[0035] Furthermore, a power part 11 is installed on the fixed plate 9, and the movable end of the power part 11 is fixedly connected to the sliding plate 2. The power part 11 is a hydraulic cylinder, a pneumatic cylinder or an electric push rod. In the present embodiment, the power part 11 is a hydraulic cylinder, and the cylinder body of the hydraulic cylinder is fixedly arranged on the fixed plate 9. The piston rod passes through the fixed plate 9 and is fixedly connected to the sliding plate 2. The sliding plate 2 is driven up and down by the extension and retraction of the hydraulic cylinder piston rod, thereby performing the spraying operation.

[0036] like Figure 4As shown, further, it also includes a feeding mechanism, which is used to feed material into the cylinder 3. The feeding mechanism includes a barrel 12, and two barrels 12 are provided. The barrels 12 are installed on the spraying vehicle, and the two barrels 12 are respectively connected to the two cylinders 3. A weight sensor is provided under the barrel 12 for weighing the material in the barrel 12. The spraying vehicle is provided with a control module, which is a single-chip microcomputer and is electrically connected to the weight sensor. The weight detected by the weight sensor can be transmitted to the control module for calculation. By calculating the weight of the materials consumed in the two barrels 12 within a period of time, the consumption ratio of the two materials can be calculated, thereby determining whether the mixing ratio of the two materials is accurate, and being able to more accurately control the mixing ratio of the two groups of component materials to improve the spraying effect.

[0037] Furthermore, the material barrel 12 and the cylinder 3 are connected by a pipe 13, and the two ends of the pipe 13 are respectively connected to the bottom of the material barrel 12 and the bottom of the cylinder 3. The pipe 13 adopts a quick-connect pipe, which is convenient for disassembly and cleaning. The pipe 13 is provided with a filter ball valve 14, which can filter impurities in the material to prevent impurities from clogging the spray gun.

[0038] like Figure 5 As shown, further, a heater 15 is provided at the bottom of the barrel 12, and the heater 15 is used to heat the material in the barrel 12 to improve the fluidity of the material, facilitate the cylinder 3 to absorb the material from the barrel 12, which is beneficial to the accuracy of the material ratio and facilitates spraying.

[0039] Furthermore, a bottom plate 16 is provided at the bottom of the barrel 12, the bottom plate 16 is tilted, the heater 15 is fixedly provided on the bottom plate 16, the pipe 13 is located at the lowest point of the barrel 12, and the material in the barrel 12 can flow downward along the bottom plate 16 to prevent the material from remaining in the barrel 12. Reduce waste.

[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A two-component spraying device with adjustable ratio, characterized in that: The invention comprises a mounting plate (1) and a sliding plate (2), wherein two cylinder barrels (3) are mounted on the mounting plate (1), and a first piston rod (4) and a second piston rod (5) are respectively slidably arranged in the two cylinder barrels (3), wherein the first piston rod (4) is fixedly connected to the sliding plate (2), and an adjusting component is arranged on the second piston rod (5), wherein the adjusting component is used to adjust the proportion of paint sprayed by the cylinder barrels (3), and the sliding plate (2) is arranged on the adjusting component.

2. A two-component spraying device with adjustable ratio according to claim 1, characterized in that: The adjustment assembly comprises a threaded rod (6), the threaded rod (6) is fixedly connected to the second piston rod (5), the sliding plate (2) is slidably arranged on the threaded rod (6), an adjustment nut (7) is threadedly connected to the threaded rod (6), and the adjustment nut (7) is located above the sliding plate (2).

3. A two-component spraying device with adjustable ratio according to claim 2, characterized in that: A limit block (8) is provided at the lower end of the threaded rod (6), and the limit block (8) is located below the sliding plate (2).

4. A two-component spraying device with adjustable ratio according to claim 2, characterized in that: The adjusting nut (7) comprises a main body (17) and an extension (18) which are fixedly connected, wherein the main body (17) is threadedly arranged on the threaded rod (6), the extension (18) is arranged on a side of the main body (17) close to the sliding plate (2), and the sliding plate (2) is slidably arranged on the extension (18).

5. A two-component spraying device with adjustable ratio according to claim 2, characterized in that: It also comprises a fixed plate (9), the fixed plate (9) being located above the sliding plate (2), a guide rod (10) being provided between the fixed plate (9) and the mounting plate (1), and the sliding plate (2) being slidably arranged on the guide rod (10).

6. A two-component spraying device with adjustable ratio according to claim 5, characterized in that: A power piece (11) is mounted on the fixed plate (9), and a movable end of the power piece (11) is fixedly connected to the sliding plate (2).

7. A two-component spraying device with adjustable ratio according to claim 1, characterized in that: It also includes a feeding mechanism, which includes a material barrel (12). Two material barrels (12) are provided, and the two material barrels (12) are respectively connected to the two cylinder barrels (3). A weight sensor is provided below the material barrel (12) for weighing the material in the material barrel (12).

8. A two-component spraying device with adjustable ratio according to claim 7, characterized in that: The material barrel (12) and the cylinder barrel (3) are connected via a pipeline (13), and a filtering ball valve (14) is provided on the pipeline (13).

9. A two-component spraying device with adjustable ratio according to claim 7, characterized in that: A heater (15) is provided at the bottom of the barrel (12).

10. A two-component spraying device with adjustable ratio according to claim 9, characterized in that: The bottom of the barrel (12) is also provided with a bottom plate (16), the bottom plate (16) is arranged at an angle, and the heater (15) is fixedly arranged on the bottom plate (16).