Five-axis transformer dispensing machine

By designing a simplified five-axis transformer dispenser structure and adding multi-station mechanism, the problems of complex traditional equipment, high maintenance costs and low efficiency are solved, and a more efficient and economical dispensing process is achieved.

CN222778327UActive Publication Date: 2025-04-22HUIZHOU RUIFAN TECH CO LTD
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Patent Information

Application Number
CN202421476686.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-22
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The traditional five-axis transformer dispenser has a complex structure, many equipment, high maintenance costs, and lack of multi-station mechanisms, resulting in low efficiency and further improvement in cost.

Method used

A five-axis transformer dispenser with simple structure was designed, using central control cabinets, screw components, electric cylinders and vortex rods to realize five-axis movement, and a multi-station mechanism was added to support multiple workbenches to load and unload materials at the same time.

Benefits of technology

The equipment structure is simplified, the use and maintenance costs are reduced, the operation efficiency is improved, the waiting time is reduced, the personnel operation frequency is reduced, and the time and cost are saved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a five-axis transformer dispensing machine which comprises a central control cabinet, a touch screen, a base, a first slide rail, a support frame, a motor, a bearing, a connecting block, a turntable, an interface and a dispensing device, the top end of the central control cabinet is fixedly connected with a base, first lead screw assemblies are symmetrically arranged on the outer wall of one side of the base, a second lead screw assembly is arranged on the outer wall of one side of the base, a third lead screw assembly is arranged on the outer wall of one side of the second lead screw assembly, and a sliding block is arranged on the outer wall of one side of the third lead screw assembly. The bottom end of the sliding block is fixedly connected with a motor, one end of the motor is fixedly connected with a bearing, and the other end of the bearing is fixedly connected with a connecting block. According to the utility model, the five-axis mechanism with a simple structure is designed, so that the five-axis mechanism is simple in structure and convenient to use or maintain; and meanwhile, a multi-station mechanism is designed, multi-station feeding and discharging can be achieved, the waiting time is shortened, the operation frequency of workers is reduced, a large amount of time is saved, and the labor efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of glue dispensing machines, in particular to a five-axis transformer glue dispensing machine. Background Art

[0002] Glue dispensing machine, also known as glue coating machine, glue dripping machine, glue spraying machine, glue filling machine, etc., is an automated machine that specializes in controlling fluids and dripping and applying fluids to the surface or inside of products. It can achieve three-dimensional and four-dimensional path dispensing, precise positioning, precise glue control, no drawing, no leakage, and no dripping. Glue dispensing machine is mainly used for the precise dot, injection, coating and dripping of glue, paint and other liquids in the product process to the precise position of each product. It can be used to achieve dotting, drawing lines, circles or arcs, etc. At the same time, there are special dispensing machines for different products, such as transformer dispensing machines, etc., which can perform targeted dispensing for this series of products.

[0003] However, the traditional five-axis transformer dispensing machine cannot meet people's needs, and it has the following defects: First, its structure is relatively complex, and it requires more equipment. It requires certain work experience to use or maintain it. It is costly and time-consuming, and cannot meet the needs well; Second, there is no multi-station mechanism. When manually loading and unloading materials with the traditional single-station structure, it is necessary to wait for the machine to run, which is time-consuming and labor-intensive, and the efficiency cannot be improved, which further increases the cost. Utility Model Content

[0004] The purpose of the utility model is to provide a five-axis transformer dispensing machine to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a five-axis transformer dispensing machine, comprising a central control cabinet, the top of the central control cabinet is fixedly connected to a base, a first screw rod assembly is symmetrically arranged on an outer wall on one side of the base, a second screw rod assembly is arranged on an outer wall on one side of the base, and the second screw rod assembly is fixedly connected to the first screw rod assembly, a third screw rod assembly is arranged on an outer wall on one side of the second screw rod assembly, a slider is arranged on an outer wall on one side of the third screw rod assembly, the bottom end of the slider is fixedly connected to a motor, one end of the motor is fixedly connected to a bearing, the other end of the bearing is fixedly connected to a connecting block, a turntable is fixedly connected to an outer wall on one side of the connecting block, and one end of the turntable is fixedly connected to a dispenser.

[0006] As a further technical solution of the utility model, a first slide rail is opened on the outer wall of one side of the base, and the first screw rod assembly is slidably connected in the first slide rail, a second slide rail is opened on the outer wall of one side of the second screw rod assembly, and the third screw rod assembly is slidably connected in the second slide rail, third slide rails are opened on both sides of the third screw rod assembly, and the slider is slidably connected in the third slide rail.

[0007] As a further technical solution of the utility model, a support frame is fixedly connected to an outer wall of one side of the base, and a workbench is fixedly connected to the top of the support frame.

[0008] As a further technical solution of the utility model, a first electric cylinder is fixedly connected to an outer wall of one side of the base, one end of the first electric cylinder is fixedly connected to a first worm rod, and the other end of the first worm rod is fixedly connected to the first screw assembly.

[0009] As a further technical solution of the utility model, a second electric cylinder is fixedly connected to an outer wall of one side of the second screw assembly, a second worm is fixedly connected to one end of the second electric cylinder, and the other end of the second worm is fixedly connected to an outer wall of one side of the third screw assembly.

[0010] As a further technical solution of the utility model, a third electric cylinder is fixedly connected to the top end of the sliding block, and the third electric cylinder is fixedly connected to an outer wall of one side of the third screw rod assembly.

[0011] As a further technical solution of the utility model, a dispensing tube is fixedly connected to the bottom end of the dispensing device, and an interface is provided at the top end of the dispensing device.

[0012] As a further technical solution of the present utility model, a touch screen is fixedly connected to an outer wall of one side of the central control cabinet.

[0013] Compared with the prior art, the beneficial effects achieved by the utility model are as follows: the utility model is designed with a five-axis mechanism with a simple structure, which requires less equipment and has a simple structure, is convenient to use or maintain, saves time and reduces costs; at the same time, it is designed with a multi-station mechanism, which can load and unload materials at multiple stations, reduces waiting time, reduces the operation frequency of personnel, saves a lot of time and improves labor efficiency, further reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0016] Figure 2 for Figure 1 Schematic diagram of the enlarged structure of the A area in the middle;

[0017] Figure 3 It is a schematic diagram of the overall front view structure of the utility model;

[0018] Figure 4 It is a schematic diagram of the overall side view structure of the utility model;

[0019] Figure 5 It is a schematic diagram of the overall top view structure of the utility model.

[0020] In the figure: 1. Central control cabinet; 2. Touch screen; 3. Base; 4. First slide rail; 5. First screw assembly; 6. First electric cylinder; 7. Second screw assembly; 8. Second slide rail; 9. Third screw assembly; 10. First worm; 11. Second electric cylinder; 12. Second worm; 13. Workbench; 14. Support frame; 15. Third slide rail; 16. Slider; 17. Third electric cylinder; 18. Motor; 19. Bearing; 20. Connecting block; 21. Turntable; 22. Glue dispensing tube; 23. Interface; 24. Glue dispenser. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-5The utility model provides an embodiment: a five-axis transformer dispensing machine, including a central control cabinet 1, the top of the central control cabinet 1 is fixedly connected to a base 3, a first screw assembly 5 is symmetrically arranged on one side outer wall of the base 3, a second screw assembly 7 is arranged on one side outer wall of the base 3, and the second screw assembly 7 is fixedly connected to the first screw assembly 5, a third screw assembly 9 is arranged on one side outer wall of the second screw assembly 7, a slider 16 is arranged on one side outer wall of the third screw assembly 9, the bottom end of the slider 16 is fixedly connected to a motor 18, and one end of the motor 18 is fixedly connected to a bearing 19 The other end of the bearing 19 is fixedly connected to a connecting block 20, a turntable 21 is fixedly connected to an outer wall of one side of the connecting block 20, and one end of the turntable 21 is fixedly connected to a glue dispenser 24; a first slide rail 4 is provided on an outer wall of one side of the base 3, and the first screw rod assembly 5 is slidably connected to the first slide rail 4, a second slide rail 8 is provided on an outer wall of one side of the second screw rod assembly 7, and the third screw rod assembly 9 is slidably connected to the second slide rail 8, third slide rails 15 are provided on both sides of the third screw rod assembly 9, and the slider 16 is slidably connected to the third slide rail 15, and the third slide rail 15 is used to install the slider 16 ; A support frame 14 is fixedly connected to the outer wall of one side of the base 3, and a workbench 13 is fixedly connected to the top of the support frame 14, and the support frame 14 is used to fix the workbench 13; a first electric cylinder 6 is fixedly connected to the outer wall of one side of the base 3, one end of the first electric cylinder 6 is fixedly connected to the first worm 10, and the other end of the first worm 10 is fixedly connected to the first screw assembly 5, and the first electric cylinder 6 is used to drive the first worm 10; a second electric cylinder 11 is fixedly connected to the outer wall of one side of the second screw assembly 7, one end of the second electric cylinder 11 is fixedly connected to the second worm 12, and the other end of the second worm 12 The end is fixedly connected to the outer wall of one side of the third screw assembly 9, and the second electric cylinder 11 is used to drive the second worm 12; the top of the slider 16 is fixedly connected to the third electric cylinder 17, and the third electric cylinder 17 is fixedly connected to the outer wall of one side of the third screw assembly 9, and the third electric cylinder 17 is used to drive the slider 16 to complete the displacement in the Z-axis direction; the bottom end of the dispenser 24 is fixedly connected to the dispenser tube 22, and the top end of the dispenser 24 is provided with an interface 23, and the dispenser tube 22 is used to apply the required liquid to the product; a touch screen 2 is fixedly connected to the outer wall of one side of the central control cabinet 1, and the touch screen 2 is used to adjust the system parameters.

[0023] Working principle: When using the utility model to dispense glue for transformers, first debug the equipment parameters, check the system parameters through the touch screen 2 on the central control cabinet 1, modify the required parameters, and connect the required liquid through the interface 23 on the dispenser 24, and then load and unload the materials through the workbench 13 on the base 3. Multiple workbenches 13 can be loaded and unloaded at the same time to avoid wasting time. When the operation starts, an electrical signal is sent through the central control cabinet 1 to start the equipment, and the first screw rod assembly 5 is made to slide in the first slide rail 4 through the first electric cylinder 6 and the first worm 10 to achieve the reverse displacement of the X-axis, and the third screw rod assembly 9 is moved on the second screw rod assembly 7 through the second electric cylinder 11 and the second worm 12. The second slide rail 8 slides in the Y-axis direction, and the slider 16 is moved in the third slide rail 15 on the third screw assembly 9 through the third electric cylinder 17 to achieve movement in the Z-axis direction. The connecting block 20 is rotated around the bearing 19 through the motor 18, and the glue dispenser 24 is rotated through the turntable 21 to achieve five-axis motion. The positioning between the glue dispenser 24 and the workbench 13 is achieved through the five-axis motion, and the required liquid is applied to the product surface through the glue dispensing tube 22. After one station is completed, the machine goes to the next station to continue working. At this time, loading and unloading can be carried out on the workbench 13 of the completed station, avoiding machine waiting time and improving efficiency. The support frame 14 is used to fix the workbench 13.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without paying creative labor.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A five-axis transformer dispensing machine, comprising a central control cabinet (1), characterized in that: The top of the central control cabinet (1) is fixedly connected to a base (3), a first screw assembly (5) is symmetrically arranged on one side outer wall of the base (3), a second screw assembly (7) is arranged on one side outer wall of the base (3), and the second screw assembly (7) is fixedly connected to the first screw assembly (5), a third screw assembly (9) is arranged on one side outer wall of the second screw assembly (7), a slider (16) is arranged on one side outer wall of the third screw assembly (9), the bottom end of the slider (16) is fixedly connected to a motor (18), one end of the motor (18) is fixedly connected to a bearing (19), the other end of the bearing (19) is fixedly connected to a connecting block (20), a turntable (21) is fixedly connected to one side outer wall of the connecting block (20), and one end of the turntable (21) is fixedly connected to a glue dispenser (24).

2. The five-axis transformer dispensing machine according to claim 1, characterized in that: A first slide rail (4) is provided on an outer wall of one side of the base (3), and the first screw rod assembly (5) is slidably connected to the first slide rail (4); a second slide rail (8) is provided on an outer wall of one side of the second screw rod assembly (7), and the third screw rod assembly (9) is slidably connected to the second slide rail (8); third slide rails (15) are provided on both sides of the third screw rod assembly (9), and the slider (16) is slidably connected to the third slide rail (15).

3. The five-axis transformer dispensing machine according to claim 1, characterized in that: A support frame (14) is fixedly connected to an outer wall on one side of the base (3), and a workbench (13) is fixedly connected to the top of the support frame (14).

4. The five-axis transformer dispensing machine according to claim 1, characterized in that: A first electric cylinder (6) is fixedly connected to an outer wall of one side of the base (3); one end of the first electric cylinder (6) is fixedly connected to a first worm (10); and the other end of the first worm (10) is fixedly connected to the first screw assembly (5).

5. The five-axis transformer dispensing machine according to claim 2 is characterized in that: A second electric cylinder (11) is fixedly connected to an outer wall of one side of the second screw assembly (7), one end of the second electric cylinder (11) is fixedly connected to a second worm (12), and the other end of the second worm (12) is fixedly connected to an outer wall of one side of the third screw assembly (9).

6. The five-axis transformer dispensing machine according to claim 2, characterized in that: The top end of the sliding block (16) is fixedly connected to a third electric cylinder (17), and the third electric cylinder (17) is fixedly connected to an outer wall of one side of the third screw rod assembly (9).

7. The five-axis transformer dispensing machine according to claim 1, characterized in that: The bottom end of the glue dispenser (24) is fixedly connected to a glue dispensing tube (22), and the top end of the glue dispenser (24) is provided with an interface (23).

8. The five-axis transformer dispensing machine according to claim 1, characterized in that: A touch screen (2) is fixedly connected to an outer wall of one side of the central control cabinet (1).