LED lamp filament cleaning and dust removing device
By designing LED filament cleaning and dust removal devices, using components such as sponge pads, water pumps, spray heads, cutting mechanisms and screens, the problems of poor cleaning effect of LED filament and difficult collection of debris are solved, and efficient cleaning and classified collection are achieved, ensuring human health and safety.
Patent Information
- Application Number
- CN202421561550.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-03
AI Technical Summary
In the prior art, the cleaning effect of LED filaments is poor, and the debris produced by cutting are difficult to effectively collect and classify, which poses a potential threat to human health.
An LED filament cleaning and dust removal device is designed, including a cleaning box and a collection box. Components such as sponge pads, water pumps, spray heads, cutting mechanisms and screens are used to achieve cleaning of the filament surface and collecting and sorting of debris generated by cutting.
It realizes efficient cleaning of the surface of LED filament and the effective collection and classification of debris generated by cutting, improves the cleaning and dust removal effect, and ensures human health and safety.
Smart Images
Figure CN222778629U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of LED filament cleaning, and in particular relates to an LED filament cleaning and dust removal device. Background Art
[0002] LED filaments are also called LED lamp posts. LED filaments can emit light at 360°. They can emit light at large angles without adding lenses, and can realize three-dimensional light sources, bringing unprecedented lighting experience. LED filaments can be used in LED lighting products such as crystal chandeliers, candle lamps, bulb lamps, wall lamps, etc. Applicable occasions: indoor lighting in five-star business hotels, high-end luxury residences, etc.
[0003] In the prior art, when LED filaments are produced and extruded, the filaments need to be cut and cleaned, but the existing filament cleaning effect is poor, and only simple cleaning can be performed. At the same time, when the filaments are cut, the debris generated by the cutting is easily inhaled by the human body, which is easy to endanger human health. At the same time, the filament debris needs to be collected, but the existing collection effect is poor, and classified collection cannot be achieved, resulting in poor practicality.
[0004] Therefore, there is a need for an LED filament cleaning and dust removal device to solve the problems in the prior art of poor filament cleaning effect and inconvenience in classifying and collecting debris generated by filament cutting. Utility Model Content
[0005] The utility model aims to provide an LED filament cleaning and dust removal device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an LED filament cleaning and dust removal device, comprising a cleaning box and a collecting box, through holes are opened at the centers of both ends of the cleaning box, a first sponge pad and a second sponge pad are respectively installed at the centers of both ends of the cleaning box, a servo cylinder is arranged at the top end of one side of the cleaning box, a mounting block is fixed to the driving end of the servo cylinder, a cutting mechanism is fixed to the bottom end of the mounting block, and a cleaning mechanism is arranged in the middle of the top end of the cleaning box.
[0007] It should be noted in the scheme that the cleaning mechanism includes a water pump, which is fixedly installed in the middle of the top of the cleaning box, a connecting pipe is fixed to one output end of the water pump, a mounting pipe is fixed to the other end of the connecting pipe, a plurality of nozzles are fixed to the bottom of the mounting pipe, and a water suction pipe is fixed to the other end of the water pump.
[0008] It is further worth explaining that the collecting box is fixedly installed and connected with the cleaning box, and two limit slide grooves are provided on the inner wall of the collecting box. The inner walls of the two limit slide grooves are distributed at four corners and limit sliders are slidably installed thereon. The first screen and the second screen are respectively fixed on the corresponding sides of the multiple limit sliders, and the gap on the surface of the first screen is larger than that of the second screen.
[0009] It should be further explained that a pulling handle is fixed to the middle part of the front end of the first screen and the second screen.
[0010] As a preferred embodiment, the collection box is provided with a water storage tank at the bottom of the second screen.
[0011] As a preferred embodiment, a collection box is fixedly mounted on the outer wall of the cleaning box on one side of the second sponge pad.
[0012] As a preferred embodiment, the water pumping pipe passes through the collection box and extends to the inner wall of the water storage tank.
[0013] Compared with the prior art, the LED filament cleaning and dust removal device provided by the utility model has at least the following beneficial effects:
[0014] (1) Through the cooperation between the first sponge pad, the second sponge pad, the cleaning mechanism, the water pump, the connecting pipe, the mounting pipe, and the nozzle, the surface of the filament can be cleaned, and the debris generated by the filament cutting can also be cleaned and collected.
[0015] (2) Through the cooperation between the first screen and the second screen, the debris generated by filament cutting can be classified and collected, and the dust and debris generated by cutting can also be reduced by the cutting mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a side perspective view of the utility model;
[0017] Figure 2 It is a rear perspective view of the utility model;
[0018] Figure 3 It is a cross-sectional view of the utility model;
[0019] Figure 4 It is a front perspective view of the present utility model.
[0020] In the figure: 1. cleaning box; 2. collecting box; 3. first sponge pad; 4. second sponge pad; 5. servo cylinder; 6. mounting block; 7. cutting mechanism; 8. collecting box; 9. cleaning mechanism; 91. water pump; 92. connecting pipe; 93. mounting pipe; 94. nozzle; 95. suction pipe; 10. limiting slide; 11. first screen; 12. second screen; 13. limiting slider; 14. water storage tank; 15. pulling handle. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with embodiments.
[0022] See also Figure 1-4 The utility model provides an LED filament cleaning and dust removal device, including a cleaning box 1 and a collecting box 2. Through holes are opened at the centers of both ends of the cleaning box 1. A first sponge pad 3 and a second sponge pad 4 are respectively installed at the centers of both ends of the cleaning box 1. A servo cylinder 5 is arranged at the top end of one side of the cleaning box 1. A mounting block 6 is fixed to the driving end of the servo cylinder 5. A cutting mechanism 7 is fixed to the bottom end of the mounting block 6. A cleaning mechanism 9 is arranged at the middle of the top end of the cleaning box 1.
[0023] The filament is passed through the first sponge pad 3 and the second sponge pad 4, and the cutting mechanism 7 is used to cut the finished filament into shape. The cleaning mechanism 9 can mainly clean the debris on the surface of the filament, and can also collect and clean the debris generated when the filament is cut.
[0024] Further as Figure 2 , Figure 3 and Figure 4 As shown, it is worth explaining in detail that the cleaning mechanism 9 includes a water pump 91, which is fixedly installed in the middle of the top of the cleaning box 1, a connecting pipe 92 is fixed to one output end of the water pump 91, a mounting pipe 93 is fixed to the other end of the connecting pipe 92, a plurality of nozzles 94 are fixed to the bottom of the mounting pipe 93, and a water suction pipe 95 is fixed to the other end of the water pump 91.
[0025] By starting the water pump 91, the water pumping pipe 95 can be driven to pump the water source on the inner wall of the water storage tank 14 to the inner wall of the connecting pipe 92 and the mounting pipe 93, and then the nozzle 94 can be used to clean the surface of the filament. At the same time, the debris generated during cutting can be cleaned so that it can fall onto the surface of the first screen 11.
[0026] Further as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, it is worth explaining in detail that the collecting box 2 is fixedly installed and connected with the cleaning box 1, and two limit slide grooves 10 are provided on the inner wall of the collecting box 2. The inner walls of the two limit slide grooves 10 are distributed at four corners and limit sliders 13 are slidably installed. The first screen 11 and the second screen 12 are fixed on the corresponding sides of the multiple limit sliders 13, and the gap on the surface of the first screen 11 is larger than that of the second screen 12.
[0027] Since the gap on the surface of the first screen 11 is larger than that of the second screen 12, larger debris can be collected, and smaller debris can be collected by the second screen 12, thereby improving the effect of debris collection and classification.
[0028] This scheme has the following working process: first, the extruded filament is passed through the first sponge pad 3 and the second sponge pad 4 to extend to the surface of the collecting box 8. When the filament passes through the first sponge pad 3, the oil and impurities on the outside of the filament can be removed. At the same time, the cleaning mechanism 9 is started to further clean the surface of the filament, and the servo cylinder 5 is started to drive the mounting block 6 and the cutting mechanism 7 to move, so that the filament can be cut for production. When the filament is cut, the debris generated by the filament cutting can be collected by spraying water, and the larger debris generated by cutting the filament can be collected by the first screen 11, and the smaller filament debris can be collected by the second screen 12, thereby improving the dust removal effect of the filament cleaning.
[0029] According to the above working process, it can be known that through the combination of the first sponge pad 3 and the second sponge pad 4, the first sponge pad 3 can collect the dust squeezed out of the surface of the filament, and the second sponge pad 4 can mainly filter the debris adhering to the surface of the filament after cutting, thereby further achieving clean collection.
[0030] Further Figure 1 , Figure 3 As shown, it is worth explaining in detail that a pulling handle 15 is fixed to the middle of the front end of the first screen 11 and the second screen 12.
[0031] Pulling the handle 15 can mainly facilitate the sliding of the first screen 11 and the second screen 12 , so as to collect the debris on the surfaces of the first screen 11 and the second screen 12 .
[0032] Further Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, it is worth explaining in detail that the collecting box 2 is provided with a water storage tank 14 at the bottom of the second screen 12 .
[0033] Further Figure 1 , Figure 3 and Figure 4 As shown, it is worth to explain in detail that a collecting box 8 is fixedly mounted on the outer wall of the cleaning box 1 on one side of the second sponge pad 4 .
[0034] The collecting box 8 can mainly collect the cut filaments, thereby improving the automation of filament production.
[0035] Further Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, it is worth explaining in detail that the water suction pipe 95 passes through the collection box 2 and extends to the inner wall of the water storage tank 14.
[0036] In summary: the filament is passed through the first sponge pad 3 and the second sponge pad 4, and the cutting mechanism 7 is used to cut the produced filament into shape, and the cleaning mechanism 9 can mainly clean the debris on the surface of the filament, and at the same time, the debris generated when the filament is cut can be collected and cleaned. Through the combination of the first sponge pad 3 and the second sponge pad 4, the dust squeezed out of the surface of the filament can be collected by the first sponge pad 3, and the second sponge pad 4 can mainly filter the debris adhering to the surface of the filament after cutting, so as to further achieve the cleaning and collection.
[0037] The servo cylinder 5, the cutting mechanism 7 and the water pump 91 can be purchased on the market. The servo cylinder 5, the cutting mechanism 7 and the water pump 91 are equipped with a power supply, which is a mature technology in this field and has been fully disclosed, so they are not repeated in the specification.
Claims
1. An LED filament cleaning and dust removal device, comprising a cleaning box (1) and a collecting box (2), characterized in that: Through holes are provided at the centers of both ends of the cleaning box (1); a first sponge pad (3) and a second sponge pad (4) are respectively installed at the centers of both ends of the cleaning box (1); a servo cylinder (5) is provided at the top end of one side of the cleaning box (1); a mounting block (6) is fixed to the driving end of the servo cylinder (5); a cutting mechanism (7) is fixed to the bottom end of the mounting block (6); and a cleaning mechanism (9) is provided at the middle of the top end of the cleaning box (1).
2. The LED filament cleaning and dust removal device according to claim 1, characterized in that: The cleaning mechanism (9) comprises a water pump (91), the water pump (91) being fixedly mounted at the middle of the top end of the cleaning box (1), a connecting pipe (92) being fixedly mounted at one output end of the water pump (91), a mounting pipe (93) being fixedly mounted at the other end of the connecting pipe (92), a plurality of nozzles (94) being fixedly mounted at the bottom of the mounting pipe (93), and a water extraction pipe (95) being fixedly mounted at the other end of the water pump (91).
3. The LED filament cleaning and dust removal device according to claim 1, characterized in that: The collection box (2) is fixedly installed and connected to the cleaning box (1), and the inner wall of the collection box (2) is provided with two limit slide grooves (10), and the inner walls of the two limit slide grooves (10) are slidably installed with limit sliders (13) at four corners. The first screen (11) and the second screen (12) are respectively fixed on the corresponding sides of the plurality of limit sliders (13), and the gap on the surface of the first screen (11) is larger than that of the second screen (12).
4. The LED filament cleaning and dust removal device according to claim 3, characterized in that: A pulling handle (15) is fixed at the middle of the front end of each of the first screen (11) and the second screen (12).
5. The LED filament cleaning and dust removal device according to claim 1, characterized in that: The collecting box (2) is provided with a water storage tank (14) at the bottom of the second screen (12).
6. The LED filament cleaning and dust removal device according to claim 1, characterized in that: A collection box (8) is fixedly mounted on the outer wall of the cleaning box (1) on one side of the second sponge pad (4).
7. The LED filament cleaning and dust removal device according to claim 2, characterized in that: The water extraction pipe (95) passes through the collection box (2) and extends to the inner wall of the water storage tank (14).