Rapid correction device for steel structure machining
By designing a rapid correction device for steel structure processing including heating components, support structures and clamping devices, the problem of re-bending of steel materials after completion of correction in the prior art is solved, which significantly improves the correction effect and simplifies the correction process.
Patent Information
- Application Number
- CN202421641841.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The existing steel structure correction device lacks a support structure for the steel after the correction is completed, resulting in the steel bending again due to gravity, and the correction effect is not obvious.
A rapid correction device for steel structure processing is designed, which includes a correction machine, heating assembly, support plate, mounting plate, electric push rod, guide plate, clamp and roller. The heating assembly is used to heat the steel to enhance its plasticity, the support plate and the mounting plate are used to support the steel, the electric push rod and the guide plate are used to push the clamp to rotate and clamp the steel, and the rollers reduce friction.
Through the support of the support plate and the mounting plate, the clamping of the electric push rod and the guide plate can effectively prevent the steel from bending again due to gravity, significantly improving the correction effect. The use of heating components further enhances the plasticity of the steel and simplifies the correction process.
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Figure CN222778646U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel structure processing, in particular to a rapid correction device for steel structure processing. Background Art
[0002] Steel structure refers to various structures built with steel. It is used in a variety of projects such as buildings, bridges, towers, and power transmission lines because of its excellent strength and rigidity, strong adaptability, and recyclability. Steel structure is assembled by cutting, welding, riveting, and bolting steel according to design requirements.
[0003] Steel structure processing refers to the process of cutting, welding, riveting, and bolting steel according to design requirements to manufacture components or assemblies of various shapes and sizes. Steel correction is an important part of the steel structure processing process. Steel structure correction refers to the process of adjusting and correcting errors, deformations, or situations that do not meet design requirements during the steel structure manufacturing process.
[0004] The existing steel structure correction is carried out through a correction device. The existing steel structure correction device lacks a supporting structure for the steel after the correction is completed. The steel will bend again due to the influence of gravity after the correction is completed, resulting in an unobvious correction effect. Therefore, a rapid correction device for steel structure processing is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a rapid correction device for steel structure processing, aiming to improve the problem in the prior art that the steel is bent again after correction, resulting in unclear correction effect.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A rapid straightening device for steel structure processing, comprising a straightening machine, wherein steel is arranged inside the straightening machine, a heating assembly is arranged on the right side of the straightening machine, and the heating assembly is used to heat the steel to enhance the plasticity of the steel, and a support plate is arranged on the left side of the straightening machine, a mounting plate is slidably connected to the top side of the support plate, an electric push rod is fixedly connected inside the mounting plate, a guide plate is fixedly connected to the telescopic end of the electric push rod, two fixed shafts are fixedly connected inside the mounting plate, a clamping plate is rotatably connected to the outer periphery of the fixed shaft, a roller is rotatably connected inside the bottom side of the clamping plate, and the roller abuts against the front and rear sides of the guide plate;
[0008] As a further description of the above technical solution:
[0009] The heating component includes a processing chamber, the processing chamber is arranged on the right side of the straightening machine, a ventilation pipe is fixedly connected to the rear side of the processing chamber, a heater and a fan are respectively fixedly connected inside the ventilation pipe, a ventilation duct is opened inside the processing chamber, a plurality of evenly distributed ventilation holes are opened inside the processing chamber, the ventilation holes are interconnected with the ventilation duct, a filter component is arranged inside the ventilation pipe, and the filter component is used to filter impurities in the airflow;
[0010] As a further description of the above technical solution:
[0011] The filter assembly comprises a filter plate, the filter plate is slidably connected to the inside of the ventilation pipe, the left and right sides of the filter plate are fixedly connected to mounting blocks, a clamping block is slidably connected inside the mounting block, one side of the clamping block is fixedly connected to a spring, and one end of the spring is fixedly connected inside the mounting block;
[0012] As a further description of the above technical solution:
[0013] Two limit blocks are fixedly connected to the right side of the guide plate, two limit slots are provided inside the mounting plate, and the limit blocks are slidably connected inside the limit slots;
[0014] As a further description of the above technical solution:
[0015] A rubber pad is fixedly connected to one side of the clamping plate;
[0016] As a further description of the above technical solution:
[0017] A slider is fixedly connected to the bottom side of the mounting plate, and the slider is slidably connected to the inside of the support plate;
[0018] As a further description of the above technical solution:
[0019] The front side of the clamping block is slidably connected to the inside of the rear side of the ventilation pipe, and the rear side of the clamping block is slidably connected to the rear side of the mounting block;
[0020] As a further description of the above technical solution:
[0021] The heater is arranged at the front side of the fan.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the utility model, after the steel is corrected by the straightening machine, the mounting plate can support the steel to prevent the steel from bending again due to gravity. The electric push rod is started to extend the telescopic end of the electric push rod to drive the guide plate to move. The movement of the guide plate can drive the two clamping plates to rotate so that the two clamping plates clamp and fix the steel.
[0024] 2. In the utility model, the steel can be heated before being straightened after passing through the processing chamber. After heating, the plasticity of the steel can be enhanced to facilitate the straightening machine to straighten it. The rotation of the fan can drive the air flow, and the air flow can carry the heat generated by the heater and blow evenly to the steel through the ventilation duct and ventilation holes to make the steel evenly heated. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a three-dimensional schematic diagram of a rapid correction device for steel structure processing proposed by the utility model;
[0026] Figure 2 This is a structural schematic diagram of a mounting plate of a rapid correction device for steel structure processing proposed by the utility model;
[0027] Figure 3 This is a structural schematic diagram of a slider of a rapid correction device for steel structure processing proposed by the utility model;
[0028] Figure 4 This is a structural schematic diagram of a ventilation pipe of a rapid correction device for steel structure processing proposed by the utility model;
[0029] Figure 5 The utility model discloses a structural schematic diagram of a filter plate of a rapid correction device for steel structure processing.
[0030] Legend:
[0031] 1. Support plate; 2. Mounting plate; 3. Straightening machine; 4. Processing chamber; 5. Clamp; 6. Limit block; 7. Ventilation hole; 8. Fixed shaft; 9. Rubber pad; 10. Guide plate; 11. Electric push rod; 12. Slider; 13. Ventilation duct; 14. Heater; 15. Fan; 16. Filter plate; 17. Mounting block; 18. Ventilation pipe; 19. Block; 20. Spring. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] Reference Figure 1-Figure 3The utility model provides an embodiment: a rapid correction device for steel structure processing, including a correction machine 3, a steel material is arranged inside the correction machine 3, the correction machine 3 is used to correct the steel material, a support plate 1 is arranged on the left side of the correction machine 3, the support plate 1 is used to support the movement of the mounting plate 2, the top side of the support plate 1 is slidably connected to the mounting plate 2, the bottom side of the mounting plate 2 is fixedly connected to a slider 12, the slider 12 is slidably connected to the inside of the support plate 1, the slider 12 slides inside the support plate 1 to enable the mounting plate 2 to move smoothly, an electric push rod 11 is fixedly connected inside the mounting plate 2, the electric push rod 11 is used to push the guide plate 10 to move, the telescopic end of the electric push rod 11 is fixedly connected to the guide plate 10, and the movement of the guide plate 10 can push The clamping plate 5 rotates, and two limit blocks 6 are fixedly connected to the right side of the guide plate 10. Two limit grooves are opened inside the mounting plate 2. The limit block 6 is slidably connected inside the limit groove. The limit block 6 slides inside the limit groove to limit the movement of the guide plate 10. Two fixed shafts 8 are fixedly connected inside the mounting plate 2. The outer periphery of the fixed shaft 8 is rotatably connected with the clamping plate 5. The clamping plate 5 can clamp and fix the steel. The fixed shaft 8 is used to limit the movement of the clamping plate 5. The bottom side of the clamping plate 5 is rotatably connected with rollers. The rollers abut against the front and rear sides of the guide plate 10. Installing the rollers can reduce the friction between the guide plate 10 and the clamping plate 5. A rubber pad 9 is fixedly connected to one side of the clamping plate 5. The rubber pad 9 serves to increase the friction between the clamping plate 5 and the steel.
[0034] Reference Figure 1 , Figure 4 A heating component is arranged on the right side of the straightening machine 3, and the heating component is used to heat the steel to enhance the plasticity of the steel. The heating component includes a processing chamber 4, and the processing chamber 4 is arranged on the right side of the straightening machine 3. The processing chamber 4 is used to provide space for heating the steel. A ventilation pipe 18 is fixedly connected to the rear side of the processing chamber 4, and the airflow can enter the processing chamber 4 through the ventilation pipe 18. A heater 14 and a fan 15 are fixedly connected to the inside of the ventilation pipe 18 respectively. The heater 14 can generate heat to heat the steel. The rotation of the fan 15 can drive the airflow. The heater 14 is arranged on the front side of the fan 15. A ventilation duct 13 is opened inside the processing chamber 4. A plurality of evenly distributed ventilation holes 7 are opened inside the processing chamber 4. The ventilation holes 7 are connected to the ventilation duct 13. The airflow can carry the heat generated by the heater 14 and blow it evenly toward the steel through the ventilation holes 7 and the ventilation duct 13.
[0035] Reference Figure 4 , Figure 5A filter assembly is provided inside the ventilation pipe 18, and the filter assembly is used to filter impurities in the airflow. The filter assembly includes a filter plate 16, and the filter plate 16 is slidably connected inside the ventilation pipe 18. The filter plate 16 can remove impurities in the airflow. The filter plate 16 is fixedly connected with mounting blocks 17 on both sides, and the mounting block 17 is used to install a card block 19. The mounting block 17 is slidably connected with a card block 19 inside. The front side of the card block 19 is slidably connected to the inside of the rear side of the ventilation pipe 18, and the rear side of the card block 19 is slidably connected to the rear side of the mounting block 17. The card block 19 can connect the filter plate 16 and the ventilation pipe 18 to each other. A spring 20 is fixedly connected to one side of the card block 19, and one end of the spring 20 is fixedly connected to the inside of the mounting block 17, and the spring 20 is used to push the card block 19 to move.
[0036] Working principle: When using the device, insert the steel into the processing chamber 4 and then start the heater 14 and the fan 15. The heater 14 can generate heat to heat the steel. The rotation of the fan 15 can drive the airflow into the ventilation pipe 18. When the airflow enters the ventilation pipe 18, the filter plate 16 can filter the impurities in the airflow. The filtered airflow can carry the heat generated by the heater 14 and blow it evenly through the ventilation duct 13 and multiple ventilation holes 7 to the steel so that the steel is evenly heated. Heating the steel can enhance the plasticity of the steel for subsequent correction. The heated steel can be inserted into the correction machine 3 for correction. The mounting plate 2 can support the steel after correction to keep the steel stable. Start the electric push rod 11 so that the telescopic end of the electric push rod 11 pushes the guide plate 10 to move. During the movement of the guide plate 10, the two clamps 5 are pushed to rotate so that the clamps 5 clamp and fix the steel to prevent the steel from falling off. The slider 12 slides inside the support plate 1 so that the mounting plate 2 can move simultaneously with the steel. When the filter plate 16 needs to be cleaned, two adjacent blocks 19 can be pressed to move toward each other. After the blocks 19 move toward each other, the filter plate 16 can be removed from the ventilation pipe 18, and then the filter plate 16 can be cleaned to maintain the filtering effect of the filter plate 16.
[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A rapid straightening device for steel structure processing, comprising a straightening machine (3), characterized in that: The straightening machine (3) is provided with steel inside, and a heating component is provided on the right side of the straightening machine (3), and the heating component is used to heat the steel to enhance the plasticity of the steel. The straightening machine (3) is provided with a support plate (1) on the left side, and the top side of the support plate (1) is slidably connected to a mounting plate (2), and the mounting plate (2) is fixedly connected to an electric push rod (11), and the telescopic end of the electric push rod (11) is fixedly connected to a guide plate (10), and the mounting plate (2) is fixedly connected to two fixed shafts (8), and the outer periphery of the fixed shaft (8) is rotatably connected to a clamping plate (5), and the bottom side of the clamping plate (5) is rotatably connected to a roller, and the roller abuts against the front and rear sides of the guide plate (10).
2. A rapid correction device for steel structure processing according to claim 1, characterized in that: The heating component comprises a processing chamber (4), the processing chamber (4) being arranged on the right side of the straightening machine (3), a ventilation pipe (18) being fixedly connected to the rear side of the processing chamber (4), a heater (14) and a fan (15) being fixedly connected inside the ventilation pipe (18), a ventilation duct (13) being provided inside the processing chamber (4), a plurality of evenly distributed ventilation holes (7) being provided inside the processing chamber (4), the ventilation holes (7) being interconnected with the ventilation duct (13), a filter component being provided inside the ventilation pipe (18), the filter component being used to filter impurities in the airflow.
3. A rapid correction device for steel structure processing according to claim 2, characterized in that: The filter assembly comprises a filter plate (16), the filter plate (16) is slidably connected to the inside of the ventilation pipe (18), the filter plate (16) is fixedly connected to mounting blocks (17) on both left and right sides, a clamping block (19) is slidably connected to the inside of the mounting block (17), a spring (20) is fixedly connected to one side of the clamping block (19), and one end of the spring (20) is fixedly connected to the inside of the mounting block (17).
4. A rapid correction device for steel structure processing according to claim 1, characterized in that: Two limit blocks (6) are fixedly connected to the right side of the guide plate (10), two limit slots are provided inside the mounting plate (2), and the limit blocks (6) are slidably connected inside the limit slots.
5. The rapid correction device for steel structure processing according to claim 1 is characterized in that: A rubber pad (9) is fixedly connected to one side of the clamping plate (5).
6. A rapid correction device for steel structure processing according to claim 1, characterized in that: A slider (12) is fixedly connected to the bottom side of the mounting plate (2), and the slider (12) is slidably connected inside the support plate (1).
7. A rapid correction device for steel structure processing according to claim 3, characterized in that: The front side of the clamping block (19) is slidably connected to the inside of the rear side of the ventilation pipe (18), and the rear side of the clamping block (19) is slidably connected to the rear side of the mounting block (17).
8. A rapid correction device for steel structure processing according to claim 2, characterized in that: The heater (14) is arranged in front of the fan (15).