Stamping mechanism for relay production
By designing a relay production stamping mechanism including a gear box, a stamping motor and a feeding motor, the mechanical and electrical failure problems caused by the complex structure of the stamping mechanism withdrawal device in the prior art are solved, and higher equipment reliability and predictability of the production process are achieved.
Patent Information
- Application Number
- CN202420655318.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The existing stamping mechanism material retraction device has a complex structure and contains more parts and connection points, which is prone to mechanical or electrical failures, which reduces the reliability of the equipment and increases uncertainty and risks in the production process.
A relay production stamping mechanism is designed to realize material retraction operation through simple mechanical devices. The mechanism includes a stamping table, a support arm, a gear box, a stamping motor, a feeding motor, a feeding roller and a spring device, and the stamping and material withdrawal operations are completed by the coordination of the gear box, a tooth plate and a half gear.
By simplifying the material retraction device, the parts and connection points are reduced, the possibility of mechanical and electrical failures is reduced, the reliability of the equipment and the predictability of the production process are improved, and uncertainty and risks are reduced.
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Figure CN222778687U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of relay stamping, in particular to a relay production stamping mechanism. Background Art
[0002] Relays are usually composed of electromagnetic coils and one or more contacts that can be switched on and off. They are widely used in automated control circuits and play the role of automatic adjustment, safety protection, circuit conversion, etc. Hot stamping is an important process for manufacturing certain metal parts of relays.
[0003] The stamping mechanism usually includes a processing table, a support block, a transmission device, a fixed frame, an operating table, a hydraulic device, a base, and a stamping table. During the stamping process, the metal raw material is first placed on the working table of the stamping mechanism, and then the material is sent to the stamping area through the transmission device. The hydraulic device provides power to drive the punch head to stamp the material, deform it and achieve the preset shape.
[0004] The existing stamping mechanism material removal device structure is complex and contains more parts and connection points, which is more prone to mechanical or electrical failures, which reduces the reliability of the equipment and increases the uncertainty and risk in the production process; therefore, a relay production stamping mechanism is proposed to address the above problems. Utility Model Content
[0005] In order to make up for the shortcomings of the prior art, the existing stamping mechanism material removal device structure is complex and contains more parts and connection points, which is more prone to mechanical or electrical failures. This reduces the reliability of the equipment and increases the uncertainty and risk in the production process. The utility model proposes a relay production stamping mechanism.
[0006] The technical solution adopted by the utility model to solve its technical problems is: a relay production stamping mechanism described in the utility model comprises a stamping table; a support arm is fixedly installed on one side of the upper part of the stamping table, a gear box is fixedly installed on the top of the support arm, a through hole is opened on the upper part of the gear box, a toothed plate is slidably installed in the through hole, a mounting plate is fixedly installed on the lower end of the toothed plate, mounting boxes are fixedly installed on both sides of the mounting plate through connecting rods, a feeding motor is fixedly installed on the lower end of one side of one mounting box, two feeding rollers are arranged in parallel inside the mounting box, wherein both ends of the lower feeding roller are rotatably installed in the mounting box through bearings, the front end of the rotating shaft of the feeding motor is fixedly connected to one end of the feeding roller, a slide groove is opened on one side of the mounting plate, and the sliding groove is provided for sliding the feeding motor in the gear box. An upper die is provided, which is fixedly installed in a mounting plate by bolts, and a lower die is provided just below the upper die and fixedly installed on the upper part of the stamping table, a connecting rod is rotatably installed on one side of the mounting plate through a rotating shaft, a slide rail is provided on one side below the mounting plate and fixedly installed on a support arm, a push rod is slidably provided above the slide rail, and the other end of the connecting rod is rotatably installed on the upper part of one end of the push rod close to the support arm, a slider is fixedly installed at one end of the bottom of the push rod, the slider is slidably installed in the slide rail, and a push plate is fixedly installed at the other end of the push rod, the bottom plane of the push plate is consistent in height with the upper plane of the lower die, and the push plate is pulled to slide to the part stamped on the upper part of the lower die by rising the mounting plate to remove the material, and this device completes the material removal operation through a simple mechanical device.
[0007] Preferably, a stamping motor is fixedly installed on one side of the gear box, and a half gear is fixedly installed on the front end of the rotating shaft of the stamping motor. The half gear is rotatably arranged inside the gear box, and the teeth on the half gear are meshed with the teeth on the tooth plate, and the stamping operation is completed by the cooperation between the tooth plate and the half gear.
[0008] Preferably, limit holes are opened at the four corners of the upper part of the gear box, and a limit rod is slidably installed in the limit hole. A No. 1 spring is arranged between the top of the limit rod and the gear box and is sleeved on the upper end of the limit rod, so that the upper mold can be quickly lifted by the No. 1 spring.
[0009] Preferably, a stepped hole is opened inside the mold cavity of the lower mold, and a ejector pin is slidably installed in the stepped hole. A No. 3 spring is arranged between the upper end of the ejector pin and the stepped hole and sleeved on the lower end of the ejector pin, and the stamped parts are ejected from the lower mold by the No. 3 spring and the ejector pin.
[0010] Preferably, sliding holes are opened on both sides of the installation box, and fixed blocks are slidably arranged in the sliding holes. The fixed blocks are rotatably installed at both ends of the upper feed roller through bearings. A positioning hole is opened on the top of the sliding hole, and a sliding rod is slidably installed in the positioning hole. The lower end of the sliding rod is fixedly connected to the top of the fixed block, and the upper feed roller is driven to slide by the slider to feed materials of different thicknesses.
[0011] Preferably, a No. 2 spring is provided between the fixed block and the top of the slide hole in the installation box and is sleeved on the slide rod. The variable stress of the No. 2 spring applies an extrusion force to the material between the two feeding rollers to facilitate the feeding of the material.
[0012] The utility model is beneficial in that:
[0013] 1. The utility model uses a stamping mechanism to produce relay parts. When the stamping mechanism is used, one end of the strip to be stamped passes through the feeding rollers inside the two mounting boxes, the feeding motor is started at a fixed time and the stamping motor is started at the same time. The stamping motor drives the half gear to rotate. The half gear rotates until its upper teeth contact the tooth grooves on the tooth plate, and pushes the tooth plate to slide down in the gear box, and drives the mounting plate to slide down, so that the upper die moves to the lower die. At the same time, the mounting box drives the strip to move to the lower die until the upper die and the lower die are molded together to stamp a part of the strip to form the required parts. Then the half gear with teeth is separated from the tooth plate, and the No. 1 spring pushes the limit rod to drive the mounting plate to slide up. At the same time, the mounting plate pushes the push rod through the connecting rod to drive the slider to slide in the slide rail. At the same time, the push rod pushes the push plate to eject the parts lifted from the lower die by the No. 3 spring from the ejector to exit the stamping mechanism, and then the feeding and stamping operations are repeated to perform the next stamping. The structural design realizes the function of automatic material withdrawal, which solves the problem that the existing stamping mechanism material withdrawal device structure is more prone to mechanical or electrical failures due to its complex structure containing more parts and connection points. This reduces the reliability of equipment and increases the uncertainty and risk in the production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0015] Figure 1 It is a schematic diagram of the rear view structure of the stamping mechanism;
[0016] Figure 2 It is a schematic diagram of the side structure of the stamping mechanism;
[0017] Figure 3 It is a schematic diagram of the structure of the material return mechanism;
[0018] Figure 4 It is a schematic diagram of the structure of the stamping device;
[0019] Figure 5 It is a structural schematic diagram of the feeding device.
[0020] In the figure: 1. stamping table; 2. support arm; 3. gear box; 4. stamping motor; 5. tooth plate; 6. half gear; 7. mounting plate; 8. limit rod; 9. spring No. 1; 10. upper die; 11. lower die; 12. mounting box; 13. feed roller; 14. fixing block; 15. slide bar; 16. spring No. 2; 17. feed motor; 18. connecting rod; 19. push rod; 20. slider; 21. slide rail; 22. push plate; 23. ejector pin; 24. spring No. 3. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-5As shown, a relay production stamping mechanism comprises a stamping table 1; a support arm 2 is fixedly installed on one side of the upper part of the stamping table 1, a gear box 3 is fixedly installed on the top of the support arm 2, a through hole is opened on the upper part of the gear box 3, a tooth plate 5 is slidably installed in the through hole, a mounting plate 7 is fixedly installed on the lower end of the tooth plate 5, mounting boxes 12 are fixedly installed on both sides of the mounting plate 7 through connecting rods, a feeding motor 17 is fixedly installed on the lower end of one side of one mounting box 12, two feeding rollers 13 are arranged in parallel inside the mounting box 12, wherein both ends of the lower feeding roller 13 are rotatably installed in the mounting box 12 through bearings, the front end of the rotating shaft of the feeding motor 17 is fixedly connected to one end of the feeding roller 13, a slide groove is opened on one side of the mounting plate 7, an upper mold 10 is slidably arranged in the slide groove, and the upper mold 10 is fixed by bolts It is fixedly installed in the mounting plate 7, and a lower die 11 is arranged just below the upper die 10 and fixedly installed on the upper part of the stamping table 1. A connecting rod 18 is rotatably installed on one side of the mounting plate 7 through a rotating shaft. A slide rail 21 is arranged on one side below the mounting plate 7 and fixedly installed on the support arm 2. A push rod 19 is slidably arranged above the slide rail 21, and the other end of the connecting rod 18 is rotatably installed on the upper part of the push rod 19 close to one end of the support arm 2. A slider 20 is fixedly installed at one end of the bottom of the push rod 19, and the slider 20 is slidably installed in the slide rail 21. A push plate 22 is fixedly installed at the other end of the push rod 19, and the bottom plane of the push plate 22 is in the same height as the upper plane of the lower die 11. During operation, the existing stamping mechanism material removal device has a complex structure that contains more parts and connection points, and is more prone to mechanical or electrical failures. This reduces the reliability of the equipment and increases the uncertainty and risk in the production process. When using the stamping mechanism to produce relay parts, one end of the strip to be stamped passes through the feed rollers 13 inside the two mounting boxes 12, and the feed motor 17 is started at a fixed time and the stamping motor 4 is started at the same time. The stamping motor 4 drives the half gear 6 to rotate, and the half gear 6 rotates until its upper teeth contact the tooth grooves on the tooth plate 5, and pushes the tooth plate 5 to slide down in the gear box 3, and at the same time drives the mounting plate 7 to slide down, so that the upper die 10 moves to the lower die 11, and the mounting box 1 2 drives the strip to move toward the lower die 11 until the upper die 10 and the lower die 11 are closed to stamp the upper part of the strip to form the required parts, and then the toothed part of the half gear 6 is separated from the tooth plate 5, and the No. 1 spring 9 pushes the limit rod 8 to drive the mounting plate 7 to slide up, and at the same time, the mounting plate 7 pushes the push rod 19 through the connecting rod 18 to drive the slider 20 to slide in the slide rail 21, and at the same time, the push rod 19 pushes the push plate 22 to push the ejector pin 23 through the No. 3 spring 24 to eject the parts from the lower die 11 out of the stamping mechanism, and then repeats the feeding and stamping operations to perform the next stamping.
[0023] A stamping motor 4 is fixedly installed on one side of the gear box 3, and a half gear 6 is fixedly installed on the front end of the rotating shaft of the stamping motor 4. The half gear 6 is rotatably arranged inside the gear box 3, and the teeth on the half gear 6 are meshed with the tooth grooves on the tooth plate 5. During operation, when the stamping mechanism is used to produce relay parts, the stamping motor 4 is started to drive the half gear 6 to rotate, and the teeth on the half gear 6 follow the rotation. When the teeth rotate to the tooth grooves on the tooth plate 5, the tooth plate 5 is pushed to slide down in the gear box 3, and the tooth plate 5 drives the upper die 10 to move toward the lower die 11 to perform stamping operations on the strip.
[0024] The four corners of the upper part of the gear box 3 are all provided with limit holes, and a limit rod 8 is slidably installed in the limit hole. A No. 1 spring 9 is arranged between the top of the limit rod 8 and the gear box 3 and is sleeved on the upper end of the limit rod 8. During operation, when the stamping mechanism is used to produce relay parts, after the stamping is completed, the teeth on the half gear 6 are separated from the tooth plate 5, and the tooth plate 5 is not constrained. At this time, the No. 1 spring 9 is released from the compressed state, and the No. 1 spring 9 drives the limit rod 8 to slide in the gear box 3, and the limit rod 8 pulls the upper mold 10 to separate from the lower mold 11.
[0025] A stepped hole is provided inside the mold cavity of the lower mold 11, in which a ejector pin 23 is slidably installed, and a No. 3 spring 24 is provided between the upper end of the ejector pin 23 and the stepped hole and sleeved on the lower end of the ejector pin 23; during operation, when the stamping mechanism is used to produce relay parts, during the demolding process of the upper mold 10 and the lower mold 11, the ejector pin 23 pushes the stamped part to rise in the mold cavity of the lower mold 11 under the action of the No. 3 spring 24, and when the upper mold 10 is separated from the lower mold 11, the ejector pin 23 ejects the stamped part out of the mold cavity.
[0026] Sliding holes are provided on both sides of the installation box 12, and fixed blocks 14 are slidably arranged in the sliding holes. The fixed blocks 14 are rotatably installed on the two ends of the upper feeding roller 13 through bearings. A positioning hole is provided at the top of the sliding hole, and a sliding rod 15 is slidably installed in the positioning hole. The lower end of the sliding rod 15 is fixedly connected to the top of the fixed block 14; during operation, when the stamping mechanism is used to produce relay parts, when strips of different thicknesses are fed, when the strips pass through the two feeding rollers 13, the two ends of the upper feeding roller 13 are pushed to drive the fixed blocks 14 to slide upward in the sliding holes on both sides of the installation box 12, and at the same time, the fixed blocks 14 push the sliding rod 15 to slide upward in the positioning holes.
[0027] A No. 2 spring 16 is provided between the fixed block 14 and the top of the sliding hole in the installation box 12 and is sleeved on the sliding rod 15; during operation, when the stamping mechanism is used to produce relay parts, when the fixed block 14 pushes the sliding rod 15 to slide upward, the fixed block 14 compresses the No. 2 spring 16, and the No. 2 spring 16 applies pressure to both ends of the feeding roller 13 in the opposite direction, so that the two feeding rollers 13 pressurize the middle strip to ensure feeding.
[0028] Working principle: when using the stamping mechanism to produce relay parts, one end of the strip to be stamped passes through the feed rollers 13 inside the two installation boxes 12, and the feeding motor 17 is started at a fixed time and the stamping motor 4 is started at the same time. The stamping motor 4 drives the half gear 6 to rotate, and the half gear 6 rotates until its upper teeth contact the tooth grooves on the tooth plate 5, and pushes the tooth plate 5 to slide down in the gear box 3, and drives the installation plate 7 to slide down, so that the upper die 10 moves to the lower die 11, and the installation box 12 drives the strip to move to the lower die 11. The upper die 10 and the lower die 11 are moved until the upper die 10 and the lower die 11 are closed to stamp a part of the strip to form the required parts. Then the toothed part of the half gear 6 is separated from the tooth plate 5. The No. 1 spring 9 pushes the limit rod 8 to drive the mounting plate 7 to slide up. At the same time, the mounting plate 7 pushes the push rod 19 through the connecting rod 18 to drive the slider 20 to slide in the slide rail 21. At the same time, the push rod 19 pushes the push plate 22 to push the ejector pin 23 through the No. 3 spring 24 to push the part lifted from the lower die 11 out of the stamping mechanism, and then the feeding and stamping operations are repeated for the next stamping.
[0029] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A punching mechanism for producing relays, characterized in that: The invention comprises a punching table (1); a support arm (2) is fixedly installed on one side of the upper part of the punching table (1); a gear box (3) is fixedly installed on the top of the support arm (2); a through hole is opened on the upper part of the gear box (3), a tooth plate (5) is slidably installed in the through hole, a mounting plate (7) is fixedly installed on the lower end of the tooth plate (5), mounting boxes (12) are fixedly installed on both sides of the mounting plate (7) through connecting rods, a feeding motor (17) is fixedly installed on the lower end of one side of one mounting box (12), two feeding rollers (13) are arranged in parallel inside the mounting box (12), wherein both ends of the lower feeding roller (13) are rotatably installed in the mounting box (12) through bearings, the front end of the rotating shaft of the feeding motor (17) is fixedly connected to one end of the feeding roller (13), a sliding groove is opened on one side of the mounting plate (7), an upper mold ( 10), the upper die (10) is fixedly mounted in a mounting plate (7) by bolts, a lower die (11) is arranged directly below the upper die (10) and is fixedly mounted on the upper part of a punching table (1), a connecting rod (18) is rotatably mounted on one side of the mounting plate (7) through a rotating shaft, a slide rail (21) is arranged on one side below the mounting plate (7) and is fixedly mounted on a support arm (2), a push rod (19) is slidably arranged above the slide rail (21), the other end of the connecting rod (18) is rotatably mounted on the upper part of one end of the push rod (19) close to the support arm (2), a slider (20) is fixedly mounted at one end of the bottom of the push rod (19), the slider (20) is slidably mounted in the slide rail (21), a push plate (22) is fixedly mounted at the other end of the push rod (19), and the bottom plane of the push plate (22) is in the same height as the upper plane of the lower die (11).
2. A relay production stamping mechanism according to claim 1, characterized in that: A stamping motor (4) is fixedly mounted on one side of the gear box (3); a half gear (6) is fixedly mounted on the front end of the rotating shaft of the stamping motor (4); the half gear (6) is rotatably arranged inside the gear box (3); the teeth on the half gear (6) are meshed with the tooth grooves on the tooth plate (5).
3. A relay production stamping mechanism according to claim 1, characterized in that: The gear box (3) has four upper corners with limit holes, in which a limit rod (8) is slidably installed, and a first spring (9) is provided between the top of the limit rod (8) and the gear box (3) and is sleeved on the upper end of the limit rod (8).
4. A relay production stamping mechanism according to claim 1, characterized in that: A stepped hole is provided inside the mold cavity of the lower mold (11), an ejector pin (23) is slidably installed in the stepped hole, and a third spring (24) is provided between the upper end of the ejector pin (23) and the stepped hole and is sleeved on the lower end of the ejector pin (23).
5. A relay production stamping mechanism according to claim 1, characterized in that: Both sides of the installation box (12) are provided with sliding holes, and fixed blocks (14) are slidably arranged in the sliding holes. The fixed blocks (14) are rotatably installed at both ends of the upper feeding roller (13) through bearings. A positioning hole is provided at the top of the sliding hole, and a sliding rod (15) is slidably installed in the positioning hole. The lower end of the sliding rod (15) is fixedly connected to the top of the fixed block (14).
6. A relay production stamping mechanism according to claim 5, characterized in that: A second spring (16) is provided between the fixed block (14) and the top of the slide hole of the installation box (12) and is sleeved on the slide rod (15).