Radial gate panel machining device

By designing a arc gate panel processing device including a bed, a water sealing and milling mechanism, a pulling mechanism and a positioning structure, the problem of high difficulty and low accuracy of arc gate panels is solved, and high-precision and low-cost processing effect is achieved.

CN222778885UActive Publication Date: 2025-04-22ZHENGZHOU HYDRAULIC MACHINERY
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Patent Information

Application Number
CN202421647978.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-04-22
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The arc panel milling processing of arc-shaped gates has problems such as complex structure, large footprint and limited processing range, which leads to high processing difficulty and cost, and difficult to ensure processing accuracy.

Method used

A arc-shaped gate panel processing device is designed, including a bed, a water sealing and milling mechanism, a pulling mechanism and a positioning structure. Through the positioning structure, the cutting board surface of the water sealing and milling mechanism is made perpendicular to the normal of the arc-shaped panel, simplifying the processing process.

Benefits of technology

High-precision processing of arc-shaped panels is realized, reducing processing difficulty and cost, simplifying the processing process, and ensuring processing accuracy.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a radial gate panel machining device which comprises a lathe bed, a water seal milling mechanism arranged on the lathe bed in a sliding mode, a traction mechanism and a positioning structure connected with the traction mechanism, the positioning structure is attached to an arc panel of a radial gate, and the lathe bed is fixed to the positioning structure. The positioning structure enables the cutterhead surface of the water seal milling mechanism to be perpendicular to the center-passing normal of the arc-shaped panel; the positioning structure comprises a left-low right-high positioning frame, and the bottom of the positioning frame is of an arc-shaped structure matched with the arc-shaped face of the arc-shaped panel. According to the utility model, the lathe bed is arranged on the positioning frame, and the traction mechanism is used for traction, so that the structure is simple, the fixation of the water seal milling mechanism is realized, the processing difficulty and the processing cost of the arc-shaped panel are reduced, the center of the cutter disc surface of the water seal milling mechanism can be ensured to be vertical to the normal line passing the circle center of the arc-shaped panel, and the processing precision is further ensured.
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Description

Technical Field

[0001] The utility model relates to the field of arc gate processing, in particular to an arc gate panel processing device. Background Art

[0002] The radial gate has a small opening and closing force and good hydraulic conditions. It is widely used in various types of waterways as a working gate. In order to ensure the matching accuracy of the radial gate and the gate groove corner water stop, it is usually necessary to mill the curved panel to ensure the accuracy of the center of the circle to the panel processing surface. At present, there are many solutions for the milling of the curved panel of the radial gate: such as fixing the milling machine bed horizontally in a special pit, and the arc gate rotates around the axis of the horizontal hinge axis, which requires a large amount of civil engineering; or fixing the milling machine bed vertically. The vertical fixation of the milling machine bed usually requires a matching arc slide, arc gate push-pull mechanism, hinged foundation and leaf gate diagonal brace, which has a complex structure and occupies a large area; or using CNC milling and boring machines for processing, but there is often a problem that the CNC milling and boring machine has a limited processing range due to the large size of the arc gate. Therefore, how to simplify the processing of radial gates is crucial to this industry. Summary of the invention

[0003] In view of this, the utility model proposes a radial gate panel processing device, which only needs to preserve the door leaf of the radial gate during the processing, thereby simplifying the processing of the panel.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] The arc gate panel processing device described in the utility model includes a bed and a water seal milling mechanism slidably arranged on the bed, and also includes a pulling mechanism and a positioning structure connected to the pulling mechanism, the positioning structure is attached to the arc panel of the arc gate, the bed is fixed on the positioning structure, and the positioning structure makes the cutter head surface of the water seal milling mechanism perpendicular to the normal line passing through the center of the arc panel; the positioning structure includes a positioning frame with a lower left side and a higher right side, and the bottom of the positioning frame is an arc structure that matches the arc surface of the arc panel. The beneficial effect is: the utility model installs the bed on the positioning frame and uses the pulling mechanism for traction, which not only realizes the fixation of the water seal milling mechanism, but also reduces the processing difficulty and processing cost of the arc panel, and can also ensure that the center of the cutter head surface of the water seal milling mechanism is perpendicular to the normal line passing through the center of the arc panel, thereby ensuring the processing accuracy.

[0006] Preferably, the positioning structure further comprises a lower adjustment screw arranged on the bottom plate of the positioning frame and an upper adjustment screw arranged on the top plate of the positioning frame, and the lower adjustment screw is a pointed structure. The beneficial effect is that the upper adjustment screw and the lower adjustment screw of the utility model can be used to fine-tune the position of the bed, thereby aligning the cutter disc, ensuring the positioning accuracy of the cutter disc, and thus ensuring the processing accuracy.

[0007] Preferably, the pulling mechanism is a hand chain hoist, and the pulling mechanism and the positioning structure are multiple and one-to-one corresponding, and the multiple positioning structures are arranged at intervals along the length direction of the bed. The beneficial effect is that the positioning structure of the utility model is multiple, so that the bed is subjected to balanced force and the processing reliability is effectively guaranteed.

[0008] Compared with the prior art, the utility model installs the bed on a positioning frame and uses a pulling mechanism for traction. It has a simple structure and not only realizes the fixation of the water seal milling mechanism, but also reduces the processing difficulty and cost of the arc panel. It can also ensure that the center of the cutter head surface of the water seal milling mechanism is perpendicular to the normal line through the center of the arc panel, thereby ensuring the processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a structural schematic diagram of the utility model.

[0010] Figure 2 It is a schematic diagram of the positioning structure of the utility model.

[0011] Figure 3 yes Figure 2 main view.

[0012] Figure 4 It is a schematic diagram of the marking on the door leaf panel of the utility model. DETAILED DESCRIPTION

[0013] The following is a detailed description of an embodiment of the utility model in conjunction with the accompanying drawings. This embodiment is implemented on the premise of the technical solution of the utility model, and a detailed implementation method and a specific operation process are given, but the protection scope of the utility model is not limited to the following embodiment.

[0014] It should be noted that, in the description of the present utility model, relational terms such as "first" and "second" are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.

[0015] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected" and "connection" that may appear should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0016] like Figure 1-3As shown, the arc gate panel processing device described in the utility model includes a bed 1, a water seal milling mechanism 2 slidably arranged on the bed 1, a pulling mechanism 3 and a positioning structure 4 connected to the pulling mechanism 3, the pulling mechanism 3 is preferably a hand chain hoist, and the positioning structure 4 is pulled by the hand chain hoist; there are multiple positioning structures 4 and they are arranged at intervals along the length direction of the vehicle body to effectively ensure the fixing stability; each positioning structure 4 is attached to the arc panel 6 of the arc gate 5, the bed 1 is fixed on the positioning structure 4, and the positioning structure 4 makes the cutter head surface of the water seal milling mechanism 2 perpendicular to the normal line F3 passing through the center of the arc panel 6; the positioning structure 4 includes a positioning frame 4.1 (the whole is a triangular structure) with a lower left and a higher right, and the bottom of the positioning frame 4.1 is an arc structure matched with the arc surface of the arc panel 6, which effectively ensures that the positioning frame 4.1 is attached to the arc panel 6 of the arc gate 5. Among them, an upper adjustment screw 4.2 is arranged on the top plate of the positioning frame 4.1, and a lower adjustment screw 4.3 is arranged at the edge of its bottom plate. The upper adjustment screw 4.2 is used for fine-tuning between the bed 1 and the positioning frame 4.1 to effectively ensure the positioning and installation accuracy of the water seal milling mechanism 2; the lower adjustment screw 4.3 can be used for tool alignment to effectively ensure the processing accuracy.

[0017] In actual processing, polygonal forming is used for processing. When the gate is assembled, parallel horizontal alignment lines F1 and door leaf center lines F2 are pre-marked on the door leaf panel. The alignment lines F1 are equally spaced, and the width of each processing is about 100mm-150mm. For details, see Figure 4 After the marking is completed, the arc door is disassembled, and the complicated structures such as the supporting arms, diagonal braces, vertical braces, and supporting hinges are removed, leaving only the arc door leaf, which is buckled in reverse. The utility model can be installed on the arc door panel to process it, thereby simplifying the processing of the arc panel.

[0018] When processing the arc gate 5, the arc panel 6 to be processed is turned upside down, and the bed 1 is adjusted with the upper adjustment screw 4.2 and the lower adjustment screw 4.3 to make the milling cutter disc processing surface perpendicular to the normal line F3 through the center of the circle; then the bed 1 and the positioning frame 4.1 are locked and screwed with the connecting bolts, the arc panel 6 and the positioning frame 4.1 are spot welded together, and then the cutting process is started; after each cutting process is completed, the electric welding fixing point between the arc gate and the positioning frame 4.1 is opened with an angle grinder, and the bed 1 is dragged to the next processing station with a manual hoist to align the axial center line of the bed 1 with the horizontal alignment line L1 to meet the polygonal forming requirements.

[0019] Finally, it should be emphasized that the above is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions recorded in the aforementioned embodiments without creative work, or replace some of the technical features therein with equivalents. Therefore, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A radial gate panel processing device, comprising a milling machine bed and a water seal milling mechanism slidably arranged on the bed, characterized in that: It also includes a pulling mechanism and a positioning structure connected to the pulling mechanism, the positioning structure is attached to the arc panel of the arc gate, the bed is fixed on the positioning structure, and the positioning structure makes the cutter head surface of the water seal milling mechanism perpendicular to the normal line passing through the center of the arc panel; the positioning structure includes a positioning frame with a lower left side and a higher right side, and the bottom of the positioning frame is an arc structure that cooperates with the arc surface of the arc panel.

2. The arc gate panel processing device according to claim 1, characterized in that: The positioning structure further comprises a lower adjusting screw arranged on the bottom plate of the positioning frame and an upper adjusting screw arranged on the top plate of the positioning frame, wherein the lower adjusting screw is a pointed end structure.

3. The arc gate panel processing device according to claim 1, characterized in that: The pulling mechanism is a hand chain hoist. There are multiple pulling mechanisms and one-to-one corresponding positioning structures. Multiple positioning structures are arranged at intervals along the length direction of the bed.