Novel bolt tapping device

Abstract

The utility model relates to the technical field of tapping, and discloses a novel bolt tapping device which comprises a support, a controller, an objective table, a vibration disc, a mechanical arm mechanism, a tapping mechanism and a water spraying pipe, the controller, the objective table, the vibration disc and the water spraying pipe are all installed on the support, the mechanical arm mechanism is installed on the objective table, the tapping mechanism is installed on the objective table, and the water spraying pipe is installed on the support. And the manipulator mechanism is arranged above the tapping mechanism, the manipulator mechanism is used for grabbing bolt raw materials from an outlet of the vibration disc, moving the bolt raw materials to the tapping mechanism for tapping and conveying tapped bolts to the discharging end, and the control end of the controller is electrically connected with the control end of the vibration disc, the control end of the manipulator mechanism and the control end of the tapping mechanism. Through reasonable design of bolt tapping, the support, the controller, the objective table, the vibration disc, the mechanical arm mechanism, the tapping mechanism and the water spraying pipe are adopted, automatic tapping of bolts can be achieved, time and labor are saved, the tapping size can be adjusted, and tapping is diversified.

Description

Technical Field

[0001] The utility model relates to the technical field of tapping, in particular to a new bolt tapping device. Background Art

[0002] In life, bolts are often used to fix two objects. Bolt: A mechanical part, a cylindrical threaded fastener equipped with a nut. A type of fastener consisting of a head and a screw (a cylinder with external threads), which needs to be matched with a nut to fasten and connect two parts with through holes. This type of connection is called a bolt connection. If the nut is unscrewed from the bolt, the two parts can be separated, so the bolt connection is a detachable connection. Nowadays, bolt tapping on the market generally uses a handheld tapper to tap the bolt raw materials. This handheld tapping is inefficient, time-consuming and labor-intensive, and is prone to tapping damage, waste of materials, and increased costs. There are also tapping machines, which are relatively large and expensive, with a single tapping method and cannot perform tapping of different sizes.

[0003] Therefore, in view of the above problems, the existing tapping technology needs to be further improved. Utility Model Content

[0004] The purpose of the utility model is to overcome the problems of low efficiency, time and labor consumption, easy tapping damage, etc. in the existing bolt tapping, as well as single tapping and inability to perform tapping of different sizes. Through the rational design of bolt tapping, the use of a bracket, a controller, a loading platform, a vibration plate, a manipulator mechanism, a tapping mechanism and a water spray pipe can realize automatic tapping of bolts, save time and labor, and can also adjust the tapping size to make the tapping diverse.

[0005] The technical solution of the utility model is as follows:

[0006] A new type of bolt tapping device, the bolt tapping device includes: a bracket, a controller, a loading platform, a vibration plate, a manipulator mechanism, a tapping mechanism and a water spray pipe, the controller, loading platform, vibration plate and water spray pipe are all installed on the bracket, the manipulator mechanism is installed on the loading platform, the tapping mechanism is installed on the loading platform, and the manipulator mechanism is arranged above the tapping mechanism, the manipulator mechanism is used to grab the bolt raw material from the outlet of the vibration plate and move it to the tapping mechanism for tapping, and send the tapped bolts to the discharge end, the control end of the controller is electrically connected to the control end of the vibration plate, the control end of the manipulator mechanism and the control end of the tapping mechanism respectively.

[0007] Furthermore, the top of the bracket is provided with a grooved plate surface.

[0008] Furthermore, a water outlet is provided on the top of the bracket, the water outlet is externally connected to an external drainage pipe, and the water outlet is used to discharge the water released by the water spray pipe to the outside.

[0009] Furthermore, a discharging rail is provided at the discharging end of the bracket, one end of the discharging rail is arranged below the manipulator mechanism, and the other end of the discharging rail is used for outputting bolts to the outside.

[0010] Furthermore, the tapping mechanism includes a tapper and an adjuster, the adjuster is mounted on the stage, the tapper is mounted at an adjusting end of the adjuster, and the adjuster is used to adjust the tapper.

[0011] Furthermore, at least two of the tappers and adjusters are selected.

[0012] Furthermore, the regulator includes an adjusting cylinder, an adjusting slide rail and an adjusting slide seat, the adjusting cylinder and the adjusting slide rail are both installed on the loading platform, the adjusting slide seat is slidably installed on the adjusting slide rail, the adjusting slide seat is installed on the adjusting end of the adjusting cylinder, the adjusting cylinder is used to drive the adjusting slide seat to move on the adjusting slide rail, the tapping machine is installed on the adjusting slide seat, and the control end of the adjusting cylinder is electrically connected to the control end of the controller.

[0013] Furthermore, the manipulator mechanism includes a manipulator support, a manipulator and a lifting mechanism, the manipulator support is installed on the loading platform, the lifting mechanism is installed on the manipulator support, the lifting end of the lifting mechanism is connected to the manipulator, and the control end of the manipulator and the control end of the lifting mechanism are respectively electrically connected to the control end of the controller.

[0014] Furthermore, the manipulator is a three-claw manipulator or a four-claw manipulator.

[0015] Furthermore, the lifting mechanism includes a lifting cylinder and a displacement platform, the displacement platform is installed on the manipulator bracket, the lifting cylinder is installed on the displacement platform, the displacement platform is used to drive the planar movement of the lifting cylinder, the lifting end of the lifting cylinder is connected to the manipulator, and the control end of the lifting cylinder is electrically connected to the control end of the controller.

[0016] Furthermore, the displacement platform is a one-dimensional displacement platform.

[0017] Furthermore, the displacement platform includes a displacement cylinder, a displacement slide rail and a displacement slide seat, the displacement cylinder and the displacement slide rail are both installed on the manipulator bracket, the displacement slide seat is slidably installed on the displacement slide rail, the displacement slide seat is installed on the driving end of the displacement cylinder, the control end of the displacement cylinder is electrically connected to the control end of the controller, the displacement cylinder is used to drive the displacement slide seat to move on the displacement slide rail, and the lifting cylinder is installed on the displacement slide seat.

[0018] Furthermore, 4 of the tapping tools, adjusting cylinders, adjusting slide rails and adjusting slide seats are selected, and each of the tapping tools, adjusting cylinders, adjusting slide rails and adjusting slide seats is a group, forming a total of 4 groups, and each group is evenly distributed on the stage, and the center lines of each group are perpendicular to each other.

[0019] Furthermore, the tapping tool is an arc-shaped tapping tool.

[0020] Furthermore, the tapping tool is an arc-shaped tapping tool with an angle of 90°.

[0021] Beneficial Effects

[0022] The utility model can realize automatic tapping of bolts through the rational design of bolt tapping, using brackets, controllers, loading platforms, vibration plates, manipulator mechanisms, tapping mechanisms and water spray pipes, saving time and labor, and can also adjust the tapping size to make the tapping diverse. With the cooperation of displacement cylinders, a set of processes can be realized to drive the manipulator to take materials, tap and discharge materials; with the cooperation of adjustable adjustment cylinders, micro-adjustment of tapping size can be realized, and tapping of bolts of different sizes can be realized, such as tapping of truncated cone / conical bolts, etc. If a change in tapping of bolts of larger sizes is required, the tapper can be replaced to realize different molding of larger sizes, etc.; with the cooperation of lifting cylinders, the lifting and lowering of the manipulator can be realized to facilitate the material taking and placing and the power assistance during tapping, etc.; with the cooperation of rotary manipulators and controllers, automatic and stable tapping operations can be realized. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 The utility model is a structural schematic diagram of a novel bolt tapping device.

[0024] Figure 2 The utility model is a partially enlarged structural schematic diagram of a new bolt tapping device.

[0025] Figure 3 The utility model is a partially enlarged structural schematic diagram of a loading platform of a new bolt tapping device.

[0026] Figure numbers: 01, controller; 02, bracket; 03, discharge slide rail; 04, vibration plate; 05, manipulator bracket; 06, lifting cylinder; 07, displacement cylinder; 08, manipulator; 09, regulator; 91, loading platform; 92, water outlet; 93, water spray pipe; 94, tapping machine. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-Figure 3 As shown, the utility model provides a new type of bolt tapping device, which includes: a bracket 02, a controller 01, a loading platform 91, a vibration plate 04, a manipulator mechanism, a tapping mechanism and a water spray pipe 93. The top of the bracket 02 is a groove-shaped plate surface, and a water outlet 92 is provided on the top of the bracket 02. The water outlet 92 is externally connected to an external drainage pipe, and the water outlet 92 is used to discharge the water released by the water spray pipe 93 to the outside;

[0029] Among them, the controller 01, the loading platform 91, the vibration disk 04 and the water spray pipe 93 are all installed on the bracket 02, the manipulator mechanism is installed on the loading platform 91, the tapping mechanism is installed on the loading platform 91, and the manipulator mechanism is arranged above the tapping mechanism, the manipulator mechanism is used to grab the bolt raw material from the outlet of the vibration disk 04 and move it to the tapping mechanism for tapping, and send the tapped bolts to the discharge end, the control end of the controller 01 is electrically connected to the control end of the vibration disk 04, the control end of the manipulator mechanism and the control end of the tapping mechanism respectively; the discharge end of the bracket 02 is provided with a discharge slide rail 03, one end of the discharge slide rail 03 is arranged below the manipulator mechanism, and the other end of the discharge slide rail 03 is used to output bolts to the outside;

[0030] The tapping mechanism includes a tapper 94 and an adjuster 09, the adjuster 09 is mounted on the stage 91, the tapper 94 is mounted at the adjusting end of the adjuster 09, and the adjuster 09 is used to adjust the tapper 94; the tapper 94 and the adjuster 09 are selected in four pieces; the adjuster 09 includes an adjusting cylinder, an adjusting slide rail and an adjusting slide seat, the adjusting cylinder and the adjusting slide rail are both mounted on the stage 91, the adjusting slide seat is slidably mounted on the adjusting slide rail, the adjusting end of the adjusting cylinder is mounted with an adjusting slide seat, and the adjusting cylinder is used to drive the adjusting slide seat to move on the adjusting slide rail , a tapper 94 is installed on the adjusting slide, and the control end of the adjusting cylinder is electrically connected to the control end of the controller 01; specifically: the tapper 94, the adjusting cylinder, the adjusting slide rail and the adjusting slide seat are selected in 4 pieces, and each tapper 94, the adjusting cylinder, the adjusting slide rail and the adjusting slide seat are a group, forming a total of 4 groups, each group is the same setting, and each group is evenly distributed on the stage 91, and the center lines of each group are perpendicular to each other, that is, the 4 groups are evenly distributed on the circumference, and each other is at an angle of 90°; the tapper 94 is a 90° arc tapper;

[0031] The manipulator mechanism includes a manipulator support 05, a manipulator 08 and a lifting mechanism. The manipulator support 05 is installed on the stage 91, and the lifting mechanism is installed on the manipulator support 05. The lifting end of the lifting mechanism is connected to the manipulator 08, and the control end of the manipulator 08 and the control end of the lifting mechanism are respectively electrically connected to the control end of the controller 01; the manipulator 08 is a three-claw manipulator;

[0032] Among them, the lifting mechanism includes a lifting cylinder 06 and a displacement platform, the displacement platform is installed on the manipulator bracket 05, the lifting cylinder 06 is installed on the displacement platform, the displacement platform is used to drive the planar movement of the lifting cylinder 06, the lifting end of the lifting cylinder 06 is connected to the manipulator 08, and the control end of the lifting cylinder 06 is electrically connected to the control end of the controller 01; the displacement platform selects a one-dimensional displacement platform, and the displacement platform includes a displacement cylinder 07, a displacement slide rail and a displacement slide seat, the displacement cylinder 07 and the displacement slide rail are both installed on the manipulator bracket 05, the displacement slide seat is slidably installed on the displacement slide rail, the driving end of the displacement cylinder 07 is installed with the displacement slide, the control end of the displacement cylinder 07 is electrically connected to the control end of the controller 01, the displacement cylinder 07 is used to drive the displacement slide seat to move on the displacement slide rail, and the lifting cylinder 06 is installed on the displacement slide seat.

[0033] The specific implementation mode of the utility model is as follows: assemble the bolt tapping device, start the controller, put the bolt material to be tapped into the vibration plate, the vibration plate will arrange the bolt material and send it to the vibration plate outlet, the displacement cylinder drives the displacement slide and then drives the lifting cylinder and the manipulator to the outlet, the lifting cylinder lowers the manipulator, and after the manipulator grasps the bolt material (the bolt materials here are all vertical), the lifting cylinder raises the manipulator, the displacement cylinder pushes the displacement slide to the top of the tapping mechanism, and the lifting cylinder lowers the manipulator to the top of the tapping mechanism. Under the control of the controller, the four regulating cylinders will simultaneously send their respective tappers to the designated position and stop them to prepare for tapping. The manipulator begins to rotate, and the lifting cylinder continues to slowly descend to achieve the tapping of the bolt raw material. After the tapping is completed, the four regulating cylinders return, the lifting cylinder raises the manipulator, and the displacement cylinder pushes the lifting cylinder to the discharge slide rail for discharge. During this tapping process, a water spray pipe is needed to flush the tappers and bolts to flush away the machining chips and cool down. The grooved plate surface collects water and discharges it from the outlet.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A new bolt tapping device, characterized in that: The bolt tapping device includes: a bracket, a controller, a loading platform, a vibration plate, a manipulator mechanism, a tapping mechanism and a water spray pipe. The controller, loading platform, vibration plate and water spray pipe are all installed on the bracket, the manipulator mechanism is installed on the loading platform, the tapping mechanism is installed on the loading platform, and the manipulator mechanism is arranged above the tapping mechanism. The manipulator mechanism is used to grab the bolt raw material from the outlet of the vibration plate and move it to the tapping mechanism for tapping, and send the tapped bolts to the discharge end. The control end of the controller is electrically connected to the control end of the vibration plate, the control end of the manipulator mechanism and the control end of the tapping mechanism respectively.

2. A new bolt tapping device according to claim 1, characterized in that: The tapping mechanism comprises a tapper and an adjuster, wherein the adjuster is mounted on the stage, the tapper is mounted on an adjusting end of the adjuster, and the adjuster is used to adjust the tapper.

3. A new bolt tapping device according to claim 2, characterized in that: At least two of the tappers and adjusters are selected.

4. A new bolt tapping device according to claim 3, characterized in that: The regulator includes an adjusting cylinder, an adjusting slide rail and an adjusting slide seat, wherein the adjusting cylinder and the adjusting slide rail are both installed on the loading platform, the adjusting slide seat is slidably installed on the adjusting slide rail, the adjusting slide seat is installed on the adjusting end of the adjusting cylinder, the adjusting cylinder is used to drive the adjusting slide seat to move on the adjusting slide rail, the tapping machine is installed on the adjusting slide seat, and the control end of the adjusting cylinder is electrically connected to the control end of the controller.

5. A new bolt tapping device according to claim 1, characterized in that: The manipulator mechanism includes a manipulator support, a manipulator and a lifting mechanism. The manipulator support is installed on the loading platform, and the lifting mechanism is installed on the manipulator support. The lifting end of the lifting mechanism is connected to the manipulator, and the control end of the manipulator and the control end of the lifting mechanism are respectively electrically connected to the control end of the controller.

6. A new bolt tapping device according to claim 5, characterized in that: The manipulator is a three-claw manipulator or a four-claw manipulator.

7. A new bolt tapping device according to claim 5, characterized in that: The lifting mechanism includes a lifting cylinder and a displacement platform, the displacement platform is installed on the manipulator bracket, the lifting cylinder is installed on the displacement platform, the displacement platform is used to drive the planar movement of the lifting cylinder, the lifting end of the lifting cylinder is connected to the manipulator, and the control end of the lifting cylinder is electrically connected to the control end of the controller.

8. A new bolt tapping device according to claim 7, characterized in that: The displacement platform is a one-dimensional displacement platform.

9. A new bolt tapping device according to claim 8, characterized in that: The displacement platform includes a displacement cylinder, a displacement slide rail and a displacement slide seat, the displacement cylinder and the displacement slide rail are both installed on the manipulator bracket, the displacement slide seat is slidably installed on the displacement slide rail, the displacement slide seat is installed on the driving end of the displacement cylinder, the control end of the displacement cylinder is electrically connected to the control end of the controller, the displacement cylinder is used to drive the displacement slide seat to move on the displacement slide rail, and the lifting cylinder is installed on the displacement slide seat.

10. A new bolt tapping device according to claim 4, characterized in that: Four of the tapping machines, adjusting cylinders, adjusting slide rails and adjusting slide seats are selected, and each of the tapping machines, adjusting cylinders, adjusting slide rails and adjusting slide seats forms a group, forming a total of four groups, and each group is evenly distributed on the stage, and the center lines of each group are perpendicular to each other.

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