Earphone battery tab welding and fixing device

Abstract

The utility model provides an earphone battery tab welding fixing device which comprises a fixing seat, a positioning mechanism and a fixing pressing plate, the positioning mechanism and the fixing pressing plate are both arranged on the fixing seat, and the fixing pressing plate is arranged above the positioning mechanism; the positioning mechanism is used for positioning a to-be-welded earphone mainboard and a battery tab, and the fixed pressing plate is used for pressing and fixing the to-be-welded earphone mainboard and the battery tab; the fixed pressing plate is provided with an exposing opening, and an earphone mainboard and a tab to be welded are exposed from the exposing opening. The positioning mechanism and the fixing pressing plate are used for fixing the to-be-welded earphone mainboard and the to-be-welded battery tab, so that the welding precision of the battery tab on the mainboard can be ensured, and the yield of earphone production and assembly is improved.

Description

Technical Field

[0001] This patent relates to the technical field of headphone production equipment, and specifically to a headphone battery tab welding and fixing device. Background Art

[0002] With the advancement of technology and the improvement of living standards, more and more electronic devices have entered people's lives and work, bringing convenience to people's lives and work, such as mobile phones and other electronic products. In order to facilitate users to listen to the sound of mobile phones and other electronic products, headphones are usually required. TWS headphones are a type of headphones. TWS headphones realize a truly wireless structure and are easy to carry without restraint, making them a commonly used headphone. TWS headphones include structures such as batteries, motherboards, speakers, and microphones. During production, the battery's poles need to be welded to the motherboard to power the speakers, microphones, and other structures on the motherboard. In the current production and assembly of TWS headphones, the battery, motherboard, speaker, microphone, and other structures are clamped from both sides by a fixture to position and fix the battery, motherboard, speaker, microphone, and other structures, so as to assemble the battery, motherboard, speaker, microphone, and other structures together. However, this type of structure clamped from both sides is not stable enough, which affects the installation accuracy between the various components, and in the assembly and welding process of TWS headphones, the welding slag generated by welding using this fixture is easy to fall into the TWS headphones, affecting the yield rate of TWS headphones production and assembly. For example, during the production and assembly of the earphones in the patent document "CN202110404483.1-An assembly device for an earphone speaker cover", the various components of the earphones are clamped from both sides by clamping blocks. There is a technical problem that the fixation is not stable enough, which affects the installation accuracy between the various components. In addition, during the welding process of the earphone assembly, welding slag is easy to fall into the earphone, affecting the yield rate of the earphone production and assembly. Utility Model Content

[0003] In order to solve the above technical problems, the technical solution of this patent is: a headphone battery tab welding and fixing device, comprising a fixing seat, a positioning mechanism and a fixed pressure plate, the positioning mechanism and the fixed pressure plate are both arranged on the fixing seat, and the fixed pressure plate is arranged above the positioning mechanism; the positioning mechanism is used for positioning the headphone main board and the battery tab to be welded, and the fixed pressure plate is used for pressing the headphone main board and the battery tab to be welded; the fixed pressure plate is provided with an exposure opening, and the headphone main board and the tab to be welded are exposed from the exposure opening.

[0004] Furthermore, one side of the fixed pressing plate is hinged to the fixed seat, and the other side of the fixed pressing plate is crimped to the fixed seat.

[0005] Furthermore, a fixed plug shaft is provided on the fixed seat, a fixed plug hole is provided on the fixed pressure plate, the fixed plug shaft is matched with the fixed plug hole, and the fixed plug shaft is plugged into the fixed plug hole.

[0006] Furthermore, a receiving groove is provided on the fixed seat, a mounting block is provided on the fixed pressure plate, the receiving groove is adapted to the mounting block, and the mounting block is installed in the receiving groove; the fixed plug shaft is arranged in the receiving groove, and the fixed socket is arranged on the mounting block.

[0007] Furthermore, a limiting column is arranged on the fixed pressing plate, and the limiting column is arranged on a side of the fixed pressing plate away from being hinged with the fixing seat.

[0008] Furthermore, an adsorption fixing member is provided on the fixing seat, and the limiting column can be adsorbed and fixed on the fixing seat by the adsorption fixing member.

[0009] Furthermore, the positioning mechanism includes a positioning jig and a side pressure assembly, the positioning jig is arranged on a fixed seat, and the side pressure assembly is arranged on the outside of the positioning jig on the fixed seat.

[0010] Furthermore, the positioning fixture is provided with a positioning groove, and the positioning groove is adapted to the earphone mainboard and the battery tab to be welded.

[0011] Furthermore, the side pressure assembly includes a mounting seat, a slide rail structure and an elastic member, the mounting seat is slidably arranged on the fixed seat through the slide rail structure, and the mounting seat is elastically arranged on the fixed seat through the elastic member.

[0012] Furthermore, the side pressure assembly also includes a fixed push block and a fixed pressure head, and the fixed push block and the fixed pressure head are both arranged on the mounting seat, and the fixed push block pushes the mounting seat and the fixed pressure head to slide on the fixed seat.

[0013] The beneficial effects achieved by this patent are mainly as follows: the headphone battery tab welding fixture includes a fixing seat, a positioning mechanism and a fixed pressure plate, the fixing seat is provided with a positioning mechanism and a fixed pressure plate, the fixed pressure plate is provided above the positioning mechanism, when the headphone battery tab welding fixture is used, the headphone motherboard and battery to be welded are first placed on the positioning mechanism, and the headphone motherboard and battery tab to be welded are positioned by the positioning mechanism; then the headphone motherboard and battery tab to be welded are pressed and fixed by the fixed pressure plate, thereby ensuring the stability of the headphone motherboard and battery tab to be welded during welding, and improving the accuracy of welding the battery tab of the TWS headphone on the motherboard. In addition, a revealing opening is provided on the fixed pressure plate, and the headphone motherboard and tab to be welded are exposed from the revealing opening, and other positions of the headphone to be welded are shielded by the fixed pressure plate, and the welding slag generated by welding can be prevented from falling into the TWS headphone during the assembly welding process of the TWS headphone, thereby improving the yield rate of the production and assembly of the TWS headphone. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the headphone battery tab welding and fixing device in the embodiment of this patent specification;

[0015] Figure 2 This is a schematic diagram of the exploded structure of the headphone battery tab welding and fixing device in the embodiment of this patent specification;

[0016] Figure 3 This is a structural schematic diagram of the installation of the positioning mechanism of the earphone battery tab welding fixing device on the fixing seat in the embodiment of this patent specification;

[0017] Figure 4 This is a schematic diagram of the structure of the side pressure assembly of the earphone battery tab welding fixture in the embodiment of this patent specification;

[0018] Figure 5 This is a schematic diagram of the structure of the fixing plate of the earphone battery tab welding fixing device in the embodiment of this patent specification;

[0019] Figure 6 It is a schematic diagram of the cross-sectional structure of the earphone battery and the tab when they are positioned and fixed by the earphone battery tab welding fixing device in the embodiment of this patent specification;

[0020] Figure 7 This is a schematic diagram of the structure of the headphone motherboard and battery to be welded in the embodiment of this patent specification.

[0021] The drawings are only used for illustrative purposes and should not be construed as limitations on this patent. In order to better illustrate this embodiment, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted. The same or similar numbers correspond to the same or similar parts. The terms describing the positional relationship in the drawings are only used for illustrative purposes and should not be construed as limitations on this patent. DETAILED DESCRIPTION

[0022] In order to facilitate the understanding of those skilled in the art, the following will describe multiple embodiments of this patent in combination with text and drawings. For the sake of clarity, many practical details will be described together in the following description. However, it should be understood that these practical details should not be used to limit this patent. In other words, in some embodiments of this patent, these practical details are not necessary. In addition, for ease of understanding, some conventional structures and components will be depicted in a simple schematic manner in the drawings.

[0023] In the description of this patent, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent.

[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of this patent, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0025] In this patent, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to the specific circumstances.

[0026] In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this patent.

[0027] See also Figures 1 to 7, a headphone battery tab welding fixture is used for positioning and fixing when welding the battery tab on the TWS headphone motherboard. The headphone battery tab welding fixture comprises a fixing seat 1, a positioning mechanism 2 and a fixed pressure plate 3. The fixing seat 1 is used for the overall installation of the headphone battery tab welding fixture. The positioning mechanism 2 and the fixed pressure plate 3 are both arranged on the fixing seat 1, thereby forming an integral headphone battery tab welding fixture. The fixing seat 1 is provided with a positioning mechanism 2 and a fixed pressure plate 3, and the fixed pressure plate 3 is arranged above the positioning mechanism 2. When the headphone battery tab welding fixture is used, the headphone motherboard and battery to be welded are first placed on the positioning mechanism 2, and the headphone motherboard and battery tab to be welded are positioned by the positioning mechanism 2; and then the headphone motherboard and battery tab to be welded are pressed and fixed by the fixed pressure plate 3, thereby ensuring the stability of the headphone motherboard and battery tab to be welded during welding, and can improve the accuracy of welding the TWS headphone battery tab on the motherboard. In addition, an exposure opening 31 is provided on the fixed pressure plate 3. When the earphone main board and the ear tab to be welded are placed on the positioning mechanism 2, they are exposed from the exposure opening 31. Other positions of the earphone to be welded are shielded by the fixed pressure plate 3. During the TWS earphone assembly welding process, welding slag generated by welding can be prevented from falling into the TWS earphone, thereby improving the yield rate of TWS earphone production and assembly.

[0028] See also Figure 1 to Figure 3 One side of the fixed pressure plate 3 is hinged to the fixed seat 1, and the other side of the fixed pressure plate 3 is pressed against the fixed seat 1, so that the earphone motherboard and battery 4 to be welded can be placed on the positioning mechanism 2 by rotating the fixed pressure plate 3 on the fixed seat 1, and the earphone motherboard and battery 4 to be welded can be pressed on the positioning mechanism 2 by rotating the fixed pressure plate 3 on the fixed seat 1. A fixed plug shaft 11 is provided on the fixed seat 1, and a fixed socket 32 ​​is provided on the fixed pressure plate 3. The fixed plug shaft 11 is adapted to the fixed socket 32, that is, the length and outer diameter of the fixed plug shaft 11 are consistent with the length and aperture of the fixed socket 32, and the fixed plug shaft 11 can be just inserted into the fixed socket 32, so that the fixed pressure plate 3 can be rotated open or closed on the fixed seat 1.

[0029] See also Figure 1 and Figure 2, the fixing seat 1 is provided with a receiving groove 12, and the fixing pressure plate 3 is provided with a mounting block 33. The receiving groove 12 is adapted to the mounting block 33, that is, the size, shape and position of the receiving groove 12 are consistent with the size, shape and position of the mounting block 33, so that the mounting block 33 can be installed exactly in the receiving groove 12. The fixing plug shaft 11 is arranged in the receiving groove 12, and the fixing socket 32 ​​is arranged on the mounting block 33, thereby realizing the installation of the fixing pressure plate 3 in the receiving groove 12 on the fixing seat 1, avoiding the installation of the fixing pressure plate 3 on the fixing seat 1 to occupy the space on the upper surface of the fixing seat 1; and also making the fixing pressure plate 3 and the fixing seat 1 be installed exactly together when the fixing seat 1 is rotated and closed, so that the earphone motherboard and the battery 4 to be welded are stably pressed and fixed on the positioning mechanism 2.

[0030] See also Figure 1 , Figure 2 , Figure 6 and Figure 7 A limiting column 34 is provided on the fixed pressure plate 3, and the limiting column 34 is provided on the side of the fixed pressure plate 3 away from the hinged connection with the fixed seat 1. When the fixed seat 1 is rotated and closed, the fixed pressure plate 3 abuts against the fixed seat 1 through the limiting column 34, thereby limiting the downward pressing position of the fixed pressure plate 3 when the fixed seat 1 is rotated and closed, thereby preventing the fixed pressure plate 3 from being excessively pressed downward to damage the earphone motherboard and the battery 4 to be welded.

[0031] See also Figure 1 and Figure 2 In order to enhance the stability of the fixing plate 3 when pressing the earphone motherboard and the battery 4, the fixing seat 1 is provided with an adsorption fixing part 13, and the limiting column 34 can be fixed on the fixing seat 1 by adsorption fixing part 13, so that when the fixing plate 3 is rotated and closed, the fixing plate 3 can be stably fixed on the fixing seat 1, and the earphone motherboard and the battery 4 are stably pressed on the fixing seat 1, avoiding the displacement between the ear 43 of the earphone motherboard 41 and the battery 42 during welding, and further improving the welding accuracy of the TWS battery ear on the motherboard. The adsorption fixing part 13 can be a permanent magnet or an electromagnet, and the limiting column 34 is made of an iron material that can be magnetically attracted.

[0032] See also Figure 3 The positioning mechanism 2 includes a positioning fixture 21 and a side pressure assembly 22. The positioning fixture 21 is arranged on the fixing seat 1, and the side pressure assembly 22 is arranged on the outside of the positioning fixture 21 on the fixing seat 1. The positioning fixture 21 is provided with a positioning groove, and the positioning groove is adapted to the earphone motherboard and the battery tab to be welded, that is, the size and shape of the positioning fixture 21 are consistent with the size and shape of the earphone motherboard and the battery 4, so that the earphone motherboard and the battery 4 are just stably positioned and placed in the positioning fixture 21. Two side pressure assemblies 22 are generally provided, and each side pressure assembly 22 presses a tab 43 of the battery 42 onto a welding position of the earphone motherboard 41

[0033] See also Figure 3 , Figure 4 and Figure 6 The side pressure assembly 22 includes a mounting seat 221, a slide rail structure 224 and an elastic member 225. The mounting seat 221 is slidably arranged on the fixing seat 1 through the slide rail structure 224, and the mounting seat 221 is elastically arranged on the fixing seat 1 through the elastic member 225, so that the mounting seat 221 can slide on the fixing seat 1 to facilitate the placement of the earphone motherboard and the battery 4 into the positioning fixture 21, and the tab 43 of the battery 42 is pressed and fixed on the welding position of the earphone motherboard 41 by the elastic force of the elastic member 225. The side pressure assembly 22 also includes a fixed push block 222 and a fixed pressure head 223. The fixed push block 222 and the fixed pressure head 223 are both screwed and installed on the mounting seat 221. The mounting seat 221 and the fixed pressure head 223 can be pushed by the fixed push block 222 to slide on the fixing seat 1, and the tab 43 of the battery 42 is pressed and fixed on the welding position of the earphone motherboard 41 by the fixed pressure head 223. The fixed pressure head 223 is provided with a long hole, and a screw passes through the long hole to fix the fixed pressure head 223 on the mounting seat 221, so that the position of the fixed pressure head 223 on the mounting seat 221 can be adjusted as needed. The elastic member 225 can be a spring.

[0034] See also Figures 1 to 7 When the earphone battery tab welding fixing device of the present embodiment is used, the fixed pressing plate 3 is first rotated open from the fixing seat 1; then the fixed pushing block 222 is manually pushed to push the mounting seat 221 and the fixed pressing head 223 to slide and make way on the fixing seat 1, so as to facilitate the placement of the earphone main board and the battery 4 into the positioning groove of the positioning fixture 21; after the earphone main board and the battery 4 are placed into the positioning fixture 21, the fixed pushing block 222 is released, and the fixed pressing head 223 presses the tab 43 of the battery 42 onto the welding position of the earphone main board 41 through the elastic force of the elastic member 225; then the fixed pressing plate 3 is rotated closed from the fixing seat 1, and the earphone main board and the battery 4 are pressed into the positioning fixture 21; thus, the tabs 43 of the earphone main board 41 and the battery 42 to be welded are exposed from the exposure opening 31, and the tabs 43 of the battery 42 are welded to the earphone main board 41 through the welding equipment. After welding is completed, the fixed pressure plate 3 is rotated open from the fixing seat 1, and the fixed push block 222 is manually pushed to push the mounting seat 221 and the fixed pressure head 223 to slide on the fixing seat 1 to make way, and the welded earphone motherboard and battery 4 can be taken out of the positioning fixture 21 as a whole.

[0035] Obviously, the above embodiments of this patent are only examples for clearly explaining this patent, and are not intended to limit the implementation methods of this patent. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of this patent should be included in the scope of protection of the claims of this patent.

Claims

1. A headphone battery tab welding and fixing device, characterized in that: The invention comprises a fixing seat (1), a positioning mechanism (2) and a fixing pressure plate (3), wherein the positioning mechanism (2) and the fixing pressure plate (3) are both arranged on the fixing seat (1), and the fixing pressure plate (3) is arranged above the positioning mechanism (2); the positioning mechanism (2) is used for positioning the earphone motherboard and the battery tab to be welded, and the fixing pressure plate (3) is used for pressing the earphone motherboard and the battery tab to be welded; the fixing pressure plate (3) is provided with an exposure opening (31), and the earphone motherboard and the tab to be welded are exposed from the exposure opening (31).

2. The earphone battery tab welding and fixing device according to claim 1, characterized in that: One side of the fixed pressing plate (3) is hinged to the fixed seat (1), and the other side of the fixed pressing plate (3) is crimped to the fixed seat (1).

3. The earphone battery tab welding and fixing device according to claim 2, characterized in that: The fixed seat (1) is provided with a fixed plug shaft (11), the fixed pressure plate (3) is provided with a fixed plug hole (32), the fixed plug shaft (11) is matched with the fixed plug hole (32), and the fixed plug shaft (11) is plugged into the fixed plug hole (32).

4. The earphone battery tab welding and fixing device according to claim 3, characterized in that: The fixed seat (1) is provided with a receiving groove (12), the fixed pressure plate (3) is provided with a mounting block (33), the receiving groove (12) is matched with the mounting block (33), and the mounting block (33) is mounted in the receiving groove (12); the fixed plug shaft (11) is arranged in the receiving groove (12), and the fixed plug hole (32) is arranged on the mounting block (33).

5. The earphone battery tab welding and fixing device according to claim 2, characterized in that: A limiting column (34) is provided on the fixed pressing plate (3), and the limiting column (34) is arranged on a side of the fixed pressing plate (3) away from the side hinged to the fixed seat (1).

6. The earphone battery tab welding and fixing device according to claim 5, characterized in that: The fixing seat (1) is provided with an adsorption fixing member (13), and the limiting column (34) can be adsorbed and fixed on the fixing seat (1) through the adsorption fixing member (13).

7. The earphone battery tab welding and fixing device according to any one of claims 1 to 6, characterized in that: The positioning mechanism (2) comprises a positioning jig (21) and a side pressure assembly (22); the positioning jig (21) is arranged on a fixing seat (1); and the side pressure assembly (22) is arranged on the outside of the positioning jig (21) on the fixing seat (1).

8. The earphone battery tab welding and fixing device according to claim 7, characterized in that: The positioning fixture (21) is provided with a positioning groove, and the positioning groove is adapted to the earphone mainboard and the battery tab to be welded.

9. The earphone battery tab welding and fixing device according to claim 7, characterized in that: The side pressure assembly (22) comprises a mounting seat (221), a slide rail structure (224) and an elastic member (225); the mounting seat (221) is slidably arranged on the fixed seat (1) via the slide rail structure (224), and the mounting seat (221) is elastically arranged on the fixed seat (1) via the elastic member (225).

10. The earphone battery tab welding and fixing device according to claim 9, characterized in that: The side pressure assembly (22) further comprises a fixed push block (222) and a fixed pressure head (223), wherein the fixed push block (222) and the fixed pressure head (223) are both arranged on the mounting seat (221), and the fixed push block (222) pushes the mounting seat (221) and the fixed pressure head (223) to slide on the fixed seat (1).

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