Welding tool for new energy truck battery rack bottom support
By designing a welding tool including a base plate, a support card block, a support plate, a support upright plate, a pressing mechanism and a clamping mechanism, the problem that the existing welding workbench cannot effectively fix and weld the bottom support of the battery frame of the new energy truck is solved, and an efficient and stable welding process is achieved.
Patent Information
- Application Number
- CN202421473255.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-26
AI Technical Summary
The existing welding workbench cannot effectively fix and weld the bottom support of the battery frame of the new energy truck, especially because there are many welding parts and some parts have high requirements for welding, resulting in cumbersome welding process and low efficiency.
A welding tool for the bottom support of the battery holder of the new energy truck is designed, including the base plate, support card block, support plate, support upright plate, compression mechanism and clamping mechanism. Through the synergy of these components, effective limiting and compression of the bottom support of the battery holder is achieved, ensuring the stability and fixation of the welding position.
The welding tool can effectively limit and tighten the bottom support of the battery frame, simplify the welding process, improve the welding efficiency and quality, and meet the high requirements of the bottom support of the battery frame of the new energy truck.
Smart Images

Figure CN222779049U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery rack welding, in particular to a welding tool for a base bracket of a battery rack of a new energy truck. Background Art
[0002] The existing welding workbench is often fixed with a simple clamp, and then welded and disassembled. For the battery rack base of new energy trucks, since there is more than one welding part, the clamping and welding in batches not only makes the work cumbersome, but also some parts of the battery rack base have high requirements for welding, so the requirements for its fixation are relatively high. The existing welding workbench cannot meet the processing requirements;
[0003] In view of the above situation, it is necessary to improve the existing welding workbench machine so that it can adapt to the current needs of battery rack chassis welding. Utility Model Content
[0004] The purpose of the utility model is to solve the above problems and to design a welding tool for a base bracket of a battery rack of a new energy truck.
[0005] To achieve the above-mentioned purpose, the technical solution of the utility model is a welding tool for a base of a battery rack of a new energy truck, comprising a base plate, support blocks symmetrically arranged on the front and rear sides of the base plate, a plurality of support plates arranged on the base plate, support vertical plates arranged on the left and right sides and the front and rear sides of the base plate, a clamping mechanism arranged on the support vertical plates, and a clamping mechanism symmetrically arranged on the front and rear sides of the base plate, wherein the lower end of the support block is fixedly mounted on the base plate, the lower end of the support plate is fixedly mounted on the base plate, the lower end of the support vertical plate is fixedly mounted on the base plate, the clamping mechanism is fixedly mounted on the support vertical plate, and the clamping mechanism is fixedly mounted on the base plate.
[0006] As a further supplement to the technical solution, the upper end of the supporting block is L-shaped.
[0007] As a further supplement to the technical solution, the support block is provided with a positioning column, and the positioning column is fixedly mounted on the support block.
[0008] As a further supplement to the technical solution, the clamping mechanism includes a lifting cylinder, a pressure block connected to the lifting cylinder, and a pressure rod arranged below the pressure block, and the lifting cylinder is fixedly installed on the supporting vertical plate.
[0009] As a further supplement to the technical solution, the clamping mechanism includes a first clamping mechanism and a second clamping mechanism, and the first clamping mechanism and the second clamping mechanism are symmetrically arranged front to back and have the same structure.
[0010] To further supplement the present technical solution, the first clamping mechanism includes a fixed block, a first control cylinder arranged on the fixed block, and a limit block connected to the first control cylinder, the lower surface of the fixed block is fixedly mounted on the base plate, and the first control cylinder is fixedly mounted on the fixed block.
[0011] As a further supplement to the technical solution, a limiting mechanism is also provided on the bottom plate at one side of the clamping mechanism.
[0012] As a further supplement to the technical solution, the limiting mechanism includes a third clamping mechanism and a positioning mechanism arranged opposite to the third clamping mechanism. The third clamping mechanism is arranged in parallel with the first clamping mechanism and has the same structure.
[0013] As a further supplement to the technical solution, the positioning mechanism includes a vertical block, a second control cylinder connected to the vertical block, and a limiting column connected to the second control cylinder. The lower surface of the vertical block is fixedly mounted on the base plate, and the second control cylinder is fixedly mounted on the vertical block.
[0014] Its beneficial effect is that it can effectively limit and press the base of the battery rack, which is convenient for subsequent welding operations, has high efficiency, good use effect, and is easy for enterprises to promote and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model from a first angle;
[0016] Figure 2 yes Figure 1 A partial enlarged view of middle A;
[0017] Figure 3 This is a second angle overall structural diagram of the utility model;
[0018] Figure 4 It is a partial structural schematic diagram of the utility model;
[0019] Figure 5 yes Figure 4 A partial enlarged view of B in the middle;
[0020] Figure 6 yes Figure 4 A partial enlarged view of middle C;
[0021] In the figure, 1, bottom plate; 2, supporting block; 3, supporting plate; 4, supporting vertical plate; 5, clamping mechanism; 51, lifting cylinder; 52, pressing block; 53, pressing rod; 6, clamping mechanism; 61, first clamping mechanism; 611, fixing block; 612, first control cylinder; 613, limiting block; 62, second clamping mechanism; 7, positioning column; 8, limiting mechanism; 81, third clamping mechanism; 82, positioning mechanism; 821, vertical block; 822, second control cylinder; 823, limiting column. DETAILED DESCRIPTION
[0022] In order to make the technical solution more clear to those skilled in the art, Figure 1 -6 Detailed description of the technical solution of the utility model:
[0023] A welding tool for a base of a battery rack for a new energy truck comprises a base plate 1, a supporting block 2 symmetrically arranged on the front and rear sides of the base plate 1, a plurality of supporting plates 3 arranged on the base plate 1, supporting vertical plates 4 arranged on the left and right sides and the front and rear sides of the base plate 1, a clamping mechanism 5 arranged on the supporting vertical plates 4, and a clamping mechanism 6 symmetrically arranged on the front and rear sides of the base plate 1, wherein the lower end of the supporting block 2 is fixedly mounted on the base plate 1, the lower end of the supporting plate 3 is fixedly mounted on the base plate 1, the lower end of the supporting vertical plates 4 is fixedly mounted on the base plate 1, the clamping mechanism 5 is fixedly mounted on the supporting vertical plates 4, and the clamping mechanism 6 is fixedly mounted on the base plate 1, the supporting block 2 can limit the front and rear ends of the product, the supporting plate 3 and the supporting vertical plates 4 can support the product, the clamping mechanism 5 can limit the upper end of the product, and the clamping mechanism 6 can clamp and limit the welding position of the product, so as to facilitate subsequent welding operations.
[0024] In detail, the upper end of the supporting block 2 is L-shaped, which is convenient for limiting the position of the product.
[0025] Among them, a positioning column 7 is provided on the supporting block 2, and the positioning column 7 is fixedly installed on the supporting block 2 and can position the lower end of the product.
[0026] The structure of the clamping mechanism 5 will be explained in detail below. The clamping mechanism 5 includes a lifting cylinder 51, a pressure block 52 connected to the lifting cylinder 51, and a pressure rod 53 arranged under the pressure block 52. The lifting cylinder 51 is fixedly installed on the supporting vertical plate 4. The lifting cylinder 51 can control the up and down movement of the pressure block 52. The pressure rod 53 moves with the up and down movement of the pressure block 52, thereby limiting the upper end of the product.
[0027] The structure of the clamping mechanism 6 is described in detail below. The clamping mechanism 6 includes a first clamping mechanism 61 and a second clamping mechanism 62. The first clamping mechanism 61 and the second clamping mechanism 62 are symmetrically arranged front to back and have the same structure. The first clamping mechanism 61 includes a fixed block 611, a first control cylinder 612 arranged on the fixed block 611, and a limit block 613 connected to the first control cylinder 612. The lower surface of the fixed block 611 is fixedly installed on the base plate 1, and the first control cylinder 612 is fixedly installed on the fixed block 611. The first clamping mechanism 61 and the second clamping mechanism 62 can clamp the installation shaft to facilitate subsequent welding.
[0028] Among them, a limiting mechanism 8 is also provided on the base plate 1 on one side of the clamping mechanism 6, which can limit the product to facilitate subsequent welding. Furthermore, limiting mechanisms 8 are also symmetrically provided on the left and right sides of the base plate 1. The limiting mechanism 8 includes a third clamping mechanism 81 and a positioning mechanism 82 arranged opposite to the third clamping mechanism 81. The third clamping mechanism 81 is arranged in parallel with the first clamping mechanism 61 and has the same structure. The positioning mechanism 82 includes a vertical block 821, a second control cylinder 822 connected to the vertical block 821, and a limiting column 823 connected to the second control cylinder 822. The lower surface of the vertical block 821 is fixedly installed on the base plate 1, and the second control cylinder 822 is fixedly installed on the vertical block 821. Among them, the limiting mechanism 8 and the clamping mechanism 6 both act on the part to be welded.
[0029] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the utility model. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the utility model and fall within the protection scope of the utility model.
Claims
1. A welding tool for the base of a battery rack for a new energy truck, characterized in that: The invention comprises a base plate (1), a support block (2) symmetrically arranged on the front and rear sides of the base plate (1), a plurality of support plates (3) arranged on the base plate (1), support vertical plates (4) arranged on the left and right sides and the front and rear sides of the base plate (1), a clamping mechanism (5) arranged on the support vertical plates (4), and a clamping mechanism (6) symmetrically arranged on the front and rear sides of the base plate (1), wherein the lower end of the support block (2) is fixedly mounted on the base plate (1), the lower end of the support plate (3) is fixedly mounted on the base plate (1), the lower end of the support vertical plates (4) is fixedly mounted on the base plate (1), the clamping mechanism (5) is fixedly mounted on the support vertical plates (4), and the clamping mechanism (6) is fixedly mounted on the base plate (1).
2. According to claim 1, a welding tool for a new energy truck battery rack base, characterized in that: The upper end of the supporting block (2) is L-shaped.
3. The welding tool for the base of the battery rack of a new energy truck according to claim 2 is characterized in that: The support block (2) is provided with a positioning column (7), and the positioning column (7) is fixedly mounted on the support block (2).
4. The welding tool for the base bracket of the battery rack of a new energy truck according to claim 1 is characterized in that: The clamping mechanism (5) comprises a lifting cylinder (51), a pressing block (52) connected to the lifting cylinder (51), and a pressing rod (53) arranged below the pressing block (52); the lifting cylinder (51) is fixedly mounted on the supporting vertical plate (4).
5. The welding tool for the base bracket of the battery rack of a new energy truck according to claim 1 is characterized in that: The clamping mechanism (6) comprises a first material clamping mechanism (61) and a second material clamping mechanism (62). The first material clamping mechanism (61) and the second material clamping mechanism (62) are symmetrically arranged front and back and have the same structure.
6. The welding tool for the base of the battery rack of a new energy truck according to claim 5 is characterized in that: The first material clamping mechanism (61) comprises a fixed block (611), a first control cylinder (612) arranged on the fixed block (611), and a limit block (613) connected to the first control cylinder (612); the lower surface of the fixed block (611) is fixedly mounted on the base plate (1), and the first control cylinder (612) is fixedly mounted on the fixed block (611).
7. The welding tool for the base bracket of the battery rack of a new energy truck according to claim 6 is characterized in that: A limiting mechanism (8) is also provided on the bottom plate (1) at one side of the clamping mechanism (6).
8. The welding tool for the base bracket of the battery rack of a new energy truck according to claim 7 is characterized in that: The limiting mechanism (8) comprises a third material clamping mechanism (81) and a positioning mechanism (82) arranged opposite to the third material clamping mechanism (81); the third material clamping mechanism (81) and the first material clamping mechanism (61) are arranged in parallel and have the same structure.
9. The welding tool for the base bracket of the battery rack of a new energy truck according to claim 8 is characterized in that: The positioning mechanism (82) comprises a vertical block (821), a second control cylinder (822) connected to the vertical block (821), and a limiting column (823) connected to the second control cylinder (822); the lower surface of the vertical block (821) is fixedly mounted on the base plate (1), and the second control cylinder (822) is fixedly mounted on the vertical block (821).