Machining device for compressor cylinder cover
By designing a processing device for the cylinder head of a compressor, using synchronously moving clamping blocks and cooling components, the problems of unstable cylinder head clamping and drill bit heating in the prior art are solved, and a more efficient and stable machining process is achieved.
Patent Information
- Application Number
- CN202421427852.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The existing compressor cylinder head drilling device is time-consuming and labor-intensive and unstable when clamping the cylinder head, and the lack of cooling devices causes heat to the drill head, affecting life and polishing quality.
A processing device including a processing box, a support frame and a processing table is designed to achieve synchronous movement of the clamping block using electric slide rails and drive components, ensure stable clamping of the cylinder head, and cool the drill bit through cooling components (including a liquid pump and delivery tube).
The automatic clamping system improves the clamping stability of the cylinder head, extends the service life of the drill bit and improves the grinding quality, avoiding quality problems caused by overheating of the drill bit.
Smart Images

Figure CN222779187U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of compressor cylinder cover processing, in particular to a processing device for a compressor cylinder cover. Background Art
[0002] The compressor is a driven fluid machine that boosts low-pressure gas to high-pressure gas. It is the heart of the refrigeration system. It sucks low-temperature, low-pressure refrigerant gas from the suction pipe, compresses it through the motor, and discharges high-temperature, high-pressure refrigerant gas to the exhaust pipe, providing power for the refrigeration cycle.
[0003] The function of the cylinder head is to seal the cylinder. In the production process of the air compressor cylinder head, the cylinder head is formed by stamping or casting a cylinder head mold. After the cylinder head is formed, it needs to be drilled so that the cylinder head can be installed on the cylinder. However, the existing cylinder head is inconvenient to fix the cylinder head during processing, and the cylinder head is clamped by manually pushing the clamping block, which is time-consuming and labor-intensive. In addition, the clamping blocks are prone to unstable positioning due to the asynchronous movement. In addition, during the existing drilling process, the high-speed rotation of the drill bit will cause the drill head to heat up, seriously affecting the drill bit life and grinding quality. The existing drilling equipment lacks a cooling device for the drill. A solution is proposed below to address the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a processing device for a compressor cylinder head, which solves the problem that the existing cylinder head drilling device proposed in the above background technology still adopts manual clamping when clamping the cylinder head, which is time-consuming and labor-intensive and easily causes unstable positioning, and the drilling equipment lacks a cooling device for the drill hole, which causes the drill head to heat up and seriously affects the drill bit life and grinding quality.
[0005] The above technical objectives of the utility model are achieved through the following technical solutions:
[0006] The control frame is provided with the electric sliding rail, and the control frame is provided with the electric sliding rail, and the control frame is fixed on the top of the support frame by bolts, and a clamping block is slidably arranged above the processing table, and a driving assembly is provided on the support frame for driving the clamping block to move. The top of the processing box is slidably arranged, and an electric push rod is fixed on the bottom of the moving block, and a protection box 1 is installed on the piston rod of the electric push rod, and a driving motor 2 is installed in the protection box 1, and an output shaft of the driving motor 2 passes through the bottom of the protection box 1 and is fixed with a drill chuck. A moving assembly for moving the moving block is also provided on the top of the processing box, and a cavity is opened in the processing box, and a coolant is provided in the cavity. A cooling assembly for cooling the drilling processing is also provided in the processing box.
[0007] Preferably, the driving assembly includes a first bevel gear and a plurality of second bevel gears, a driving motor 1 is fixedly mounted on the inner bottom wall of the support frame, the output shaft of the driving motor 1 is fixed to the first bevel gear, a plurality of connecting rods are rotatably arranged on the inner wall of the support frame, one end of the connecting rod away from the support frame is fixed to one end of the second bevel gear, the second bevel gear is meshed with the first bevel gear gear, the second bevel gear is rotated by the first bevel gear, a screw rod 1 is fixed to the other end of the second bevel gear, a trapezoidal slide groove is provided on the processing table, a trapezoidal slider is threadedly matched on the screw rod 1, the upper end of the trapezoidal slider is slidably arranged in the trapezoidal slide groove, and the clamping block is fixed to the top wall of the trapezoidal slider.
[0008] Preferably, the moving component includes screw rod 2 and drive motor 3. A limiting slide groove is also provided on the inner top wall of the processing box. Screw rod 2 is rotatably arranged in the limiting slide groove. Drive motor 3 is fixed to the outside of the processing box. The output shaft of drive motor 3 passes through the processing box and is fixed to screw rod 2. The moving block is threadably matched with screw rod 2, and the top end of the moving block is slidably arranged inside the limiting slide groove.
[0009] Preferably, the cooling assembly includes a delivery pipe and a liquid pump, the liquid pump is installed on the back of the processing box, one end of the delivery pipe is connected to the cavity of the processing box, the other end of the delivery pipe passes through the processing box and is connected to the liquid pump, the liquid outlet end of the liquid pump is connected to a discharge pipe, the end of the discharge pipe away from the delivery pipe is equipped with a diverter head, two connecting pipes are installed on the diverter head, one end of the two connecting pipes both pass through the processing box and correspond to the drill chuck.
[0010] Preferably, two fixing blocks are symmetrically mounted on the outer wall of the protection box 1, the connecting pipe passes through the fixing blocks, the connecting pipe is supported by the fixing blocks, and the connecting pipe is a flexible telescopic tube structure.
[0011] Preferably, the processing box is provided with a connecting hole communicating with the cavity, the inner bottom wall of the support frame is also provided with a through hole, a filter is installed on the connecting hole, a protective box 2 is installed inside the support frame, and the drive motor 1 is installed in the protective box 2.
[0012] Preferably, the clamping block is an L-shaped structure.
[0013] Beneficial effects: When drilling a hole on a cylinder head, the driving assembly can be started first to drive the clamping blocks to move synchronously. The cylinder head can be clamped by the synchronous movement of the clamping blocks, and no manual operation is required for clamping, thereby improving the stability of the cylinder head clamping. During the drilling process, the cooling assembly can be started to cool the drill bit to prevent the drill bit from being affected by excessive temperature and affecting the drill bit life and grinding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of an embodiment;
[0015] Figure 2 This is a schematic diagram of the internal structure of the processing box used to illustrate the embodiment;
[0016] Figure 3 The embodiment is used to show the internal cross-sectional structure schematic diagram of the processing box;
[0017] Figure 4 This is a schematic diagram of the internal structure of the support frame used to illustrate the embodiment;
[0018] Figure 5 For example, the clamp is used to display Figure 4 A is a schematic diagram of the enlarged structure of the middle part;
[0019] Figure 6 The embodiment is used to show the side structure schematic diagram of the processing box.
[0020] 1. Processing box; 2. Support frame; 3. Processing table; 4. Electric slide rail; 5. Clamping block; 6. Drive assembly; 7. Moving block; 8. Electric push rod; 9. Protection box one; 10. Drive motor two; 11. Drill chuck; 12. Moving assembly; 13. Cavity; 14. Cooling assembly; 15. First bevel gear; 16. Second bevel gear; 17. Drive motor one; 18. Connecting rod; 19. Screw one; 20. Trapezoidal slide; 21. Trapezoidal slider; 22. Screw two; 23. Drive motor three; 24. Limiting slide; 25. Delivery pipe; 26. Liquid pump; 27. Drain pipe; 28. Connecting pipe; 29. Fixed block; 30. Connecting hole; 31. Protection box two. DETAILED DESCRIPTION
[0021] See Figures 1 to 6 As shown, a processing device for a compressor cylinder head comprises a processing box 1, a support frame 2 and a processing table 3. An electric slide rail 4 is installed on the inner bottom wall of the processing box 1, and the support frame 2 is installed on the electric slide rail 4. The support frame 2 can move forward and backward through the electric slide rail 4. The processing table 3 is fixed to the top of the support frame 2 by bolts, and a clamping block 5 is slidably arranged above the processing table 3. A driving assembly 6 for driving the clamping block 5 to move is arranged on the support frame 2. When the cylinder head needs to be processed, it can be seen that the cylinder head is placed between the clamping blocks 5. By starting the driving assembly 6, the driving assembly 6 can drive the clamping block 5 to move so as to clamp the cylinder head. The clamping block 5 is an L-shaped structure. The L-shaped structure of the clamping block 5 can raise the cylinder head to prevent the drill from directly contacting the processing table 3 when penetrating the cylinder head.
[0022] The driving assembly 6 includes a first bevel gear 15 and a plurality of second bevel gears 16. A driving motor 17 is fixedly installed on the inner bottom wall of the support frame 2. The output shaft of the driving motor 17 is fixed to the first bevel gear 15. When it is necessary to drive the clamping block 5 to move, the driving motor 17 can be started, and the first bevel gear 15 is driven to rotate by the output shaft of the driving motor 17. A plurality of connecting rods 18 are rotatably arranged on the inner wall of the support frame 2. One end of the connecting rod 18 away from the support frame 2 is fixed to one end of the second bevel gear 16. The second bevel gear 16 is meshed with the first bevel gear 15. The second bevel gear 16 is rotated by the first bevel gear 15. During the rotation process, the first bevel gear 15 will drive the second bevel gears 16 meshed with it. The second bevel gear 16 is rotated, and the second bevel gear 16 plays a supporting role through the connecting rod 18. A screw 19 is fixed to the other end of the second bevel gear 16. The second bevel gear 16 will drive the screw 19 to rotate during the rotation. A trapezoidal slide 20 is provided on the processing table 3. A trapezoidal slider 21 is threadedly matched on the screw 19. The upper end of the trapezoidal slider 21 is slidably arranged in the trapezoidal slide 20. The trapezoidal slider 21 plays a limiting role through the trapezoidal slide 20, so that the trapezoidal slider 21 can realize linear movement by the rotation of the screw 19. The clamping block 5 is fixed on the top wall of the trapezoidal slider 21. The movement of the trapezoidal slider 21 will drive the clamping block 5 to move synchronously, so that each clamping block 5 can clamp and fix the cylinder head.
[0023] A moving block 7 is slidingly provided on the top of the processing box 1, and an electric push rod 8 is fixed at the bottom of the moving block 7. A protective box 9 is installed on the piston rod of the electric push rod 8. A driving motor 2 10 is installed in the protective box 9. The output shaft of the driving motor 2 10 passes through the bottom of the protective box 9 and is fixed with a drill chuck 11. The drill bit is clamped by the drill chuck 11. A moving assembly 12 for moving the moving block 7 is also provided on the top of the processing box 1. After the cylinder head is clamped, the electric slide rail 4 can be used to indirectly push the cylinder head to move forward and backward. When the cylinder head moves to the specified position, the moving assembly 12 can be started to indirectly drive the drill bit through the moving assembly 12 to achieve left and right movement, thereby moving the drill bit to the position of the cylinder head to be drilled.
[0024] The moving assembly 12 includes a screw rod 22 and a drive motor 3 23. A limit slot 24 is also provided on the inner top wall of the processing box 1. The screw rod 22 is rotatably arranged in the limit slot 24. The drive motor 3 23 is fixed to the outside of the processing box 1. The output shaft of the drive motor 3 23 passes through the processing box 1 and is fixed to the screw rod 22. The moving block 7 is threadedly matched with the screw rod 22. The top end of the moving block 7 is slidably arranged in the limit slot 24. When it is necessary to drive the moving block 7 to move, thereby indirectly driving the drill bit to move, the drive motor 3 23 can be started, and the drive motor The output shaft of the third 23 will drive the second screw 22 to rotate, and the second screw 22 can drive the moving block 7 matched with its thread to slide, and the moving block 7 can drive the drill bit to move. When the drill bit moves to the specified position, the electric push rod 8 can be started, and the electric push rod 8 can push the protection box 1 9 and the drill chuck 11 to move. During the movement of the drill chuck 11, the driving motor 2 10 will be started, and the driving motor 2 10 can drive the drill chuck 11 to rotate, and the drill chuck 11 will drive the drill bit to rotate to realize drilling processing.
[0025] A cavity 13 is provided inside the processing box 1, and coolant is provided in the cavity 13. A cooling component 14 for cooling the drilling process is also provided in the processing box 1. During the drilling process, the cooling component 14 can be started to cool the drill bit to prevent the drill bit from being affected by excessive temperature and affecting the drill bit life and grinding quality.
[0026] The cooling assembly 14 includes a delivery pipe 25 and a liquid pump 26. The liquid pump 26 is installed on the back of the processing box 1. When the drill bit needs to be cooled during drilling, the liquid pump 26 can be started first. One end of the delivery pipe 25 is connected to the cavity 13 of the processing box 1, and the other end of the delivery pipe 25 passes through the processing box 1 and is connected to the liquid pump 26. The delivery pipe 25 extracts the coolant in the cavity 13 through the liquid pump 26. The liquid outlet end of the liquid pump 26 is connected to a drain pipe 27. The liquid pump 26 will discharge the coolant into the drain pipe 27. A diverter is installed at one end of the drain pipe 27 away from the delivery pipe 25. Two connecting pipes 28 are installed on the diverter. One end of the two connecting pipes 28 passes through the processing box 1 and corresponds to the drill chuck 11. The coolant flows into the two connecting pipes 28 through the diverter, and can be sprayed to the drill bit on the drill chuck 11 through the connecting pipe 28, thereby cooling the drill bit.
[0027] Two fixing blocks 29 are symmetrically installed on the outer wall of the protection box 9, and the connecting pipe 28 passes through the fixing blocks 29. The connecting pipe 28 is a flexible telescopic pipe structure. The connecting pipe 28 passes through the fixing blocks 29 when entering the processing box 1, thereby supporting the connecting pipe 28. Since the protection box 9 will be lifted and lowered, the connecting pipe 28 is designed to be a flexible telescopic pipe structure to facilitate the adjustment of its length. The connecting pipe 28 can adopt a corrugated pipe structure.
[0028] A connecting hole 30 communicating with the cavity 13 is provided on the processing box 1, and a through hole is also provided on the inner bottom wall of the support frame 2. A filter screen is installed on the connecting hole 30, and a protection box 2 31 is installed inside the support frame 2. The drive motor 17 is installed in the protection box 2 31. The coolant sprayed from the connecting pipe 28 can return to the cavity 13 through the connecting hole 30 for reuse, and the waste chips generated by drilling are filtered through the filter screen to prevent them from entering the cavity 13. Part of the coolant will enter the support frame 2 through the trapezoidal slide 20 on the processing table 3. The coolant can be discharged by providing a through hole at the bottom of the support frame 2, and the drive motor 17 is protected by installing the protection box 2 31.
[0029] Working principle: When processing the compressor cylinder head, first place the cylinder head between the clamping blocks 5 and start the driving assembly 6. The driving assembly 6 rotates through the second bevel gear 16 to drive the screw 19 to rotate. The trapezoidal slider 21 is driven by the screw 19 to slide so that the clamping blocks 5 can slide. The cylinder head is clamped and fixed by the synchronous sliding of the clamping blocks 5.
[0030] After the cylinder head is clamped and fixed, the electric slide rail 4 can be started to drive the support frame 2 to move, and then the support frame 2 drives the processing table 3 and the cylinder head on top of it to move forward and backward, and then the moving component 12 is started. The moving component 12 drives the moving block 7 to slide in the limiting slide groove 24 through the screw 22, so that the moving block 7 can move left and right, and finally the drill bit can be moved to the processing position of the cylinder head.
[0031] When the position adjustment of the drill bit is completed, the drive motor 10 can be started, and the drill chuck 11 can be driven to rotate by the drive motor 10. The drill bit will be installed on the drill chuck 11, and the drill bit can be driven to rotate by the drill chuck 11. At this time, the electric push rod 8 is started to push the drill bit to achieve height adjustment, thereby realizing the drilling processing of the cylinder head.
[0032] When drilling, the cooling component 14 can be started, and the cooling component 14 can extract the coolant in the cavity 13 through the liquid extraction pump 26. The coolant is discharged through the connecting pipe 28 to cool the drill bit. The ejected coolant can then return to the cavity 13 through the connecting hole 30 for reuse.
Claims
1. A processing device for a compressor cylinder head, comprising a processing box (1), a support frame (2) and a processing table (3), characterized in that: An electric slide rail (4) is installed on the inner bottom wall of the processing box (1), the support frame (2) is installed on the electric slide rail (4), the support frame (2) is moved by the electric slide rail (4), the processing table (3) is fixed to the top of the support frame (2) by bolts, a clamping block (5) is slidably arranged above the processing table (3), and a driving component (6) for driving the clamping block (5) to move is arranged on the support frame (2), a moving block (7) is slidably arranged on the top of the processing box (1), and an electric push rod (8) is fixed to the bottom of the moving block (7), A protection box (9) is installed on the piston rod of the electric push rod (8), a drive motor (10) is installed in the protection box (9), the output shaft of the drive motor (10) passes through the bottom of the protection box (9) and is fixed with a drill chuck (11), a moving component (12) for moving the moving block (7) is also arranged on the top of the processing box (1), a cavity (13) is opened inside the processing box (1), a coolant is arranged in the cavity (13), and a cooling component (14) for cooling the drilling process is also arranged in the processing box (1).
2. A processing device for a compressor cylinder head according to claim 1, characterized in that: The driving assembly (6) comprises a first bevel gear (15) and a plurality of second bevel gears (16); a driving motor (17) is fixedly mounted on the inner bottom wall of the support frame (2); an output shaft of the driving motor (17) is fixed to the first bevel gear (15); a plurality of connecting rods (18) are rotatably arranged on the inner wall of the support frame (2); an end of the connecting rod (18) away from the support frame (2) is fixed to one end of the second bevel gear (16); and the second bevel gear (16) The second bevel gear (16) is meshed with the first bevel gear (15), and the second bevel gear (16) is rotated by the first bevel gear (15). A screw rod (19) is fixed to the other end of the second bevel gear (16). A trapezoidal slide groove (20) is provided on the processing table (3). A trapezoidal slider (21) is threadedly matched on the screw rod (19). The upper end of the trapezoidal slider (21) is slidably arranged in the trapezoidal slide groove (20), and the clamping block (5) is fixed to the top wall of the trapezoidal slider (21).
3. A processing device for a compressor cylinder head according to claim 1, characterized in that: The moving assembly (12) comprises a second screw rod (22) and a third drive motor (23); a limit slide groove (24) is also provided on the inner top wall of the processing box (1); the second screw rod (22) is rotatably arranged in the limit slide groove (24); the third drive motor (23) is fixed to the outside of the processing box (1); the output shaft of the third drive motor (23) passes through the processing box (1) and is fixed to the second screw rod (22); the moving block (7) is threadedly matched with the second screw rod (22); and the top end of the moving block (7) is slidably arranged in the limit slide groove (24).
4. A processing device for a compressor cylinder head according to claim 1, characterized in that: The cooling assembly (14) comprises a delivery pipe (25) and a liquid pump (26), wherein the liquid pump (26) is installed on the back of the processing box (1), one end of the delivery pipe (25) is connected to the cavity (13) of the processing box (1), the other end of the delivery pipe (25) passes through the processing box (1) and is connected to the liquid pump (26), the liquid outlet end of the liquid pump (26) is connected to a discharge pipe (27), the end of the discharge pipe (27) away from the delivery pipe (25) is installed with a diverter, and two connecting pipes (28) are installed on the diverter, and one end of the two connecting pipes (28) passes through the processing box (1) and corresponds to the drill chuck (11).
5. A processing device for a compressor cylinder head according to claim 4, characterized in that: Two fixing blocks (29) are symmetrically mounted on the outer wall of the protection box (9); the connecting pipe (28) passes through the fixing blocks (29); the connecting pipe (28) plays a supporting role through the fixing blocks (29); and the connecting pipe (28) is a flexible telescopic pipe structure.
6. A processing device for a compressor cylinder head according to claim 2, characterized in that: The processing box (1) is provided with a connection hole (30) communicating with the cavity (13); the inner bottom wall of the support frame (2) is also provided with a through hole; a filter is installed on the connection hole (30); a second protection box (31) is installed inside the support frame (2); and the first drive motor (17) is installed in the second protection box (31).
7. A processing device for a compressor cylinder head according to claim 6, characterized in that: The clamping block (5) is an L-shaped structure.