New energy automobile bearing part surface treatment device
By designing a surface treatment device for new energy vehicle bearing parts including grinding discs, clamping components and dust removal components, the problem of dust pollution during grinding is solved, the dust removal effect is achieved, and the environment and health are protected.
Patent Information
- Application Number
- CN202421646492.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-07-12
AI Technical Summary
When the existing grinding device grinds the bearing, the friction between the abrasive tool and the bearing will produce a large number of fine dust particles, affecting the air quality, and long-term accumulation may cause pollution to the factory environment and pose a threat to the health of users.
A surface treatment device for bearing parts of new energy vehicles is designed, including grinding discs, clamping components and dust removal components. The motor drives the grinding disc to rotate, clamps the assembly to fix the bearing, and collects dust through the dust removal assembly, including the vacuum suction port, the vacuum tube and the dust collector box. The servo motor and the fan generate negative pressure, absorbs the dust and collects it.
It effectively solves the problem of dust pollution, improves air quality, protects the factory environment, reduces the harm to users' health, and achieves dust removal effect.
Smart Images
Figure CN222779385U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile bearings, in particular to a surface treatment device for bearing parts of new energy vehicles. Background Art
[0002] Bearing components are one of the key components of automobiles. Their main function is to bear weight and provide precise guidance for the rotation of wheels. In the manufacturing process of bearings, it is essential to improve their performance through grinding. Grinding not only performs fine treatment on the surface after preliminary processing, but also plays a key role in improving the durability and performance of the final product.
[0003] When grinding bearings with existing grinding devices, the friction between the grinding tool and the bearing will generate a large amount of fine dust particles. Excessive dust will affect the air quality, and long-term accumulation may also cause pollution to the internal environment of the factory. In addition, workers will inhale dust containing metal components for a long time, which will affect the health of users. Utility Model Content
[0004] In order to solve the problems raised in the above-mentioned background technology, the purpose of the utility model is to provide a surface treatment device for new energy vehicle bearing parts, which has the advantage of dust removal and solves the problem that when the existing grinding device grinds the bearing, the friction between the grinding tool and the bearing will generate a large amount of fine dust particles. Excessive dust will affect the air quality, and long-term accumulation may also cause pollution to the internal environment of the factory. In addition, the staff will inhale dust containing metal components for a long time, which will affect the health of the users.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a surface treatment device for bearing components of new energy vehicles, comprising a base plate, a support seat and a mounting frame, the support seat being fixedly connected to the left side of the top of the base plate, the mounting frame being fixedly connected to the right side of the top of the base plate, the right side of the support seat being fixedly connected to a motor, the output end of the motor passing through the support seat and being fixedly connected to a grinding disc, the back side of the mounting frame being fixedly connected to an electric telescopic rod, the output end of the electric telescopic rod passing through the mounting frame and being fixedly connected to a clamping assembly, the left side of the support seat being fixedly connected to a dust cover, and a dust removal assembly being provided at the bottom of the dust cover.
[0006] As a preferred embodiment of the present invention, the clamping assembly comprises an electric clamper, the electric clamper is fixedly connected to the output end of the electric telescopic rod, and clamping plates are movably mounted on the front and rear sides of the electric clamper.
[0007] As a preferred embodiment of the utility model, the dust removal component includes a dust suction port, which is opened at the bottom of the dust cover, and a plurality of dust suction ports are opened and distributed at equal distances. The bottom of the dust cover is fixedly connected with a dust suction pipe, the left side of the back side of the bottom plate is fixedly connected with a dust collecting box, the dust suction pipe is connected to the front of the dust collecting box, the top of the inner wall of the dust collecting box is fixedly connected with a partition, the rear side of the top of the dust collecting box is opened with an air outlet, a servo motor is arranged at the bottom of the air outlet, a fan is fixedly connected to the output end of the servo motor, and the servo motor is fixedly connected to the dust collecting box through a mounting plate.
[0008] As a preferred embodiment of the present invention, a placement groove is provided at the bottom of the left side of the dust collecting box, a collection box is slidably connected to the inside of the placement groove, and a handle is fixedly connected to the left side of the collection box.
[0009] As a preferred embodiment of the present invention, a slide groove is provided on the back side of the dust collecting box, and a filter plate is slidably connected to the interior of the slide groove.
[0010] As a preferred embodiment of the present invention, a buckle groove is provided on the rear side of the top of the filter plate.
[0011] As a preferred embodiment of the utility model, a sealing strip is fixedly connected to the left side of the dust cover, and a baffle is fixedly connected to the surface of the output end of the electric telescopic rod.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. The utility model provides a grinding disc, and the user drives the grinding disc to rotate by starting the motor, and then fixes the bearing through the clamping component so that the bearing contacts the grinding disc for grinding, and then collects the dust through the dust removal component. This solves the problem that when the existing grinding device grinds the bearing, the friction between the grinding tool and the bearing will generate a large amount of fine dust particles, and the excessive dust will affect the air quality. Long-term accumulation may also cause pollution to the internal environment of the factory, and the staff will inhale the dust containing metal components for a long time, which will affect the health of the users, and the dust removal effect is achieved.
[0014] 2. The utility model sets a clamping assembly to fix the electric clamp and the electric telescopic rod, and then movably installs the clamping plate and the electric clamp. The user places the bearing in the clamping plate, starts the electric clamp to clamp it, and then pushes the bearing to the position where grinding is required through the electric telescopic rod, which is convenient for operation.
[0015] 3. The utility model sets a dust removal component, fixes the dust suction pipe and the dust cover, fixes the dust box and the bottom plate, connects the dust suction pipe with the dust box, fixes the partition plate and the dust box, fixes the servo motor and the fan, and then fixes the servo motor to the dust box through the mounting frame. The user starts the servo motor to drive the fan to rotate, and the fan discharges air to the outside, so that negative pressure is generated inside the dust box. The dust inside the dust cover is extracted through the dust suction pipe and the dust suction port, so that the grinding dust will not spread to the surroundings and cause pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 2 It is an exploded schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 3 The utility model is a three-dimensional Figure 2 A magnified view of the structure in the middle.
[0019] In the figure: 1. base plate; 2. support base; 3. mounting bracket; 4. motor; 5. grinding disc; 6. electric telescopic rod; 7. clamping assembly; 71. electric clamp; 72. clamping plate; 8. dust cover; 9. dust removal assembly; 91. dust suction port; 92. dust suction pipe; 93. dust collection box; 94. partition; 95. air outlet; 96. servo motor; 97. fan; 10. placement slot; 11. collection box; 12. handle; 13. slide slot; 14. filter plate; 15. buckle slot; 16. sealing strip; 17. baffle. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] like Figures 1 to 3As shown, the utility model provides a surface treatment device for bearing parts of new energy vehicles, including a base plate 1, a support seat 2 and a mounting frame 3. The support seat 2 is fixedly connected to the left side of the top of the base plate 1, and the mounting frame 3 is fixedly connected to the right side of the top of the base plate 1. The right side of the support seat 2 is fixedly connected with a motor 4, and the output end of the motor 4 passes through the support seat 2 and is fixedly connected to a grinding disc 5. The back side of the mounting frame 3 is fixedly connected with an electric telescopic rod 6, and the output end of the electric telescopic rod 6 passes through the mounting frame 3 and is fixedly connected to a clamping assembly 7. The left side of the support seat 2 is fixedly connected with a dust cover 8, and a dust removal assembly 9 is provided at the bottom of the dust cover 8.
[0022] refer to Figure 2 The clamping assembly 7 includes an electric clamp 71, which is fixedly connected to the output end of the electric telescopic rod 6. The front and rear sides of the electric clamp 71 are movably mounted with clamping plates 72.
[0023] As a technical optimization solution of the utility model, by setting the clamping assembly 7, the electric clamp 71 is fixed to the electric telescopic rod 6, and then the clamping plate 72 and the electric clamp 71 are movably installed. The user places the bearing in the clamping plate 72, starts the electric clamp 71 to clamp it, and then pushes the bearing to the position where grinding is required through the electric telescopic rod 6, which is convenient for operation.
[0024] refer to Figure 2 and Figure 3 The dust removal component 9 includes a dust suction port 91, which is opened at the bottom of the dust cover 8. There are several dust suction ports 91 and they are distributed at equal distances. A dust suction pipe 92 is fixedly connected to the bottom of the dust cover 8. A dust collecting box 93 is fixedly connected to the left side of the back of the bottom plate 1. The dust suction pipe 92 is connected to the front of the dust collecting box 93. A partition plate 94 is fixedly connected to the top of the inner wall of the dust collecting box 93. An air outlet 95 is opened on the rear side of the top of the dust collecting box 93. A servo motor 96 is arranged at the bottom of the air outlet 95. A fan 97 is fixedly connected to the output end of the servo motor 96. The servo motor 96 is fixedly connected to the dust collecting box 93 through a mounting plate.
[0025] As a technical optimization scheme of the utility model, by setting a dust removal component 9, the dust suction pipe 92 and the dust cover 8 are fixed, and then the dust box 93 is fixed to the bottom plate 1, and then the dust suction pipe 92 is connected to the dust box 93, and then the partition 94 is fixed to the dust box 93, and then the servo motor 96 and the fan 97 are fixed, and then the servo motor 96 is fixed to the dust box 93 through the mounting frame 3. The user starts the servo motor 96 to drive the fan 97 to rotate, and the air is discharged to the outside through the fan 97, so that negative pressure is generated inside the dust box 93, and then the dust inside the dust cover 8 is extracted through the dust suction pipe 92 and the dust suction port 91, so that the grinding dust will not spread to the surroundings and cause pollution.
[0026] refer to Figure 3 A placement groove 10 is provided at the bottom of the left side of the dust collecting box 93 , a collection box 11 is slidably connected inside the placement groove 10 , and a handle 12 is fixedly connected to the left side of the collection box 11 .
[0027] As a technical optimization solution of the utility model, a placement groove 10, a collection box 11 and a handle 12 are provided, so that the collection box 11 and the placement groove 10 are slidably installed, and then the handle 12 and the collection box 11 are fixed, and the dust is blocked by the partition 94 in the dust box 93 and then falls downward into the collection box 11, thereby improving the dust settling efficiency. The user then pulls out the collection box 11 through the handle 12 for cleaning, allowing the user to operate more conveniently.
[0028] refer to Figure 3 A chute 13 is provided on the back of the dust collecting box 93, and a filter plate 14 is slidably connected inside the chute 13.
[0029] As a technical optimization solution of the utility model, by providing a slide groove 13 and a filter plate 14, the filter plate 14 is slidably installed with the slide groove 13, and the filter plate 14 is used to block the remaining fine dust and prevent them from entering the external environment, thereby protecting the health of the user and maintaining the cleanliness of the workplace.
[0030] refer to Figure 3 A buckle groove 15 is provided on the rear side of the top of the filter plate 14 .
[0031] As a technical optimization solution of the utility model, by setting the buckle groove 15, the buckle groove 15 makes the installation and disassembly of the filter plate 14 more convenient and quick, which is conducive to the maintenance and replacement of the filter plate 14. Since the installation and disassembly process is simple, the maintenance personnel can complete the operation quickly, thereby reducing maintenance time and labor costs.
[0032] refer to Figure 1 A sealing strip 16 is fixedly connected to the left side of the dust cover 8, and a baffle 17 is fixedly connected to the surface of the output end of the electric telescopic rod 6.
[0033] As a technical optimization solution of the utility model, a sealing strip 16 and a baffle 17 are provided to fix the sealing strip 16 to the dust cover 8, and then the baffle 17 to the electric telescopic rod 6. The sealing strip 16 makes the dust cover 8 and the baffle 17 fit tightly to prevent the dust inside from escaping into the working environment, thereby reducing the pollution to the external environment.
[0034] The working principle and use process of the utility model are as follows: when in use, the user places the bearing in the clamping plate 72, and then starts the electric clamper 71 to clamp it, and then drives the grinding disc 5 to rotate by starting the motor 4, and then pushes the bearing to the position of the grinding disc 5 for grinding by the electric telescopic rod 6, and then makes the sealing strip 16 make the dust cover 8 fit tightly with the baffle 17, and then starts the servo motor 96 to drive the fan 97 to rotate, and exhausts air outwards through the fan 97 to generate negative pressure inside the dust box 93, and then extracts the dust inside the dust cover 8 through the dust suction pipe 92 and the dust suction port 91, and then the dust is blocked by the partition 94 in the dust box 93 and falls downward into the collection box 11, thereby improving the dust settling efficiency, and the remaining fine dust is blocked by the filter plate 14 to prevent them from entering the external environment, thereby protecting the health of the user and maintaining the cleanliness of the workplace.
[0035] To sum up: this new energy vehicle bearing component surface treatment device, by setting a grinding disc 5, the user drives the grinding disc 5 to rotate by starting the motor 4, and then fixes the bearing through the clamping component 7, so that the bearing contacts the grinding disc 5 for grinding, and then collects the dust through the dust removal component 9, which solves the problem that when the existing grinding device grinds the bearing, the friction between the grinding tool and the bearing will generate a large amount of fine dust particles, the excessive dust will affect the air quality, and the long-term accumulation may also cause pollution to the internal environment of the factory, and the staff will inhale the dust containing metal components for a long time, which will affect the health of the users.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A surface treatment device for bearing parts of new energy vehicles, comprising a base plate (1), a support seat (2) and a mounting frame (3), characterized in that: The support seat (2) is fixedly connected to the left side of the top of the base plate (1), the mounting frame (3) is fixedly connected to the right side of the top of the base plate (1), the right side of the support seat (2) is fixedly connected to a motor (4), the output end of the motor (4) passes through the support seat (2) and is fixedly connected to the grinding disc (5), the back side of the mounting frame (3) is fixedly connected to an electric telescopic rod (6), the output end of the electric telescopic rod (6) passes through the mounting frame (3) and is fixedly connected to a clamping assembly (7), the left side of the support seat (2) is fixedly connected to a dust cover (8), and a dust removal assembly (9) is provided at the bottom of the dust cover (8).
2. A surface treatment device for bearing parts of new energy vehicles according to claim 1, characterized in that: The clamping assembly (7) comprises an electric clamp (71), the electric clamp (71) is fixedly connected to the output end of the electric telescopic rod (6), and clamping plates (72) are movably mounted on the front and rear sides of the electric clamp (71).
3. The surface treatment device for bearing parts of new energy vehicles according to claim 1 is characterized in that: The dust removal assembly (9) comprises a dust suction port (91), the dust suction port (91) being arranged at the bottom of the dust cover (8), the dust suction port (91) being arranged in a plurality and being distributed at equal distances, the bottom of the dust cover (8) being fixedly connected with a dust suction pipe (92), the left side of the back side of the bottom plate (1) being fixedly connected with a dust collecting box (93), the dust suction pipe (92) being connected with the front side of the dust collecting box (93), the top of the inner wall of the dust collecting box (93) being fixedly connected with a partition plate (94), the rear side of the top of the dust collecting box (93) being provided with an air outlet (95), the bottom of the air outlet (95) being provided with a servo motor (96), the output end of the servo motor (96) being fixedly connected with a fan (97), and the servo motor (96) being fixedly connected with the dust collecting box (93) via a mounting plate.
4. A surface treatment device for bearing parts of new energy vehicles according to claim 3, characterized in that: A placement groove (10) is provided at the bottom of the left side of the dust collecting box (93), a collection box (11) is slidably connected inside the placement groove (10), and a handle (12) is fixedly connected to the left side of the collection box (11).
5. The surface treatment device for bearing parts of new energy vehicles according to claim 3 is characterized in that: A slide groove (13) is provided on the back of the dust collecting box (93), and a filter plate (14) is slidably connected inside the slide groove (13).
6. A surface treatment device for bearing parts of new energy vehicles according to claim 5, characterized in that: A buckle groove (15) is provided on the rear side of the top of the filter plate (14).
7. The surface treatment device for bearing parts of new energy vehicles according to claim 1 is characterized in that: A sealing strip (16) is fixedly connected to the left side of the dust cover (8), and a baffle (17) is fixedly connected to the surface of the output end of the electric telescopic rod (6).