Mechanical customized mounting device suitable for pipelines of various specifications
By designing a mechanical customized installation device suitable for pipelines of various specifications, using gears and racks to drive the clamp movement, the problem of frequent replacement of arc clamps in the prior art is solved, and the efficiency and stability of pipeline installation are improved.
Patent Information
- Application Number
- CN202421447935.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2034-06-24
AI Technical Summary
When clamping different types of pipelines, existing pipeline installation equipment needs to frequently replace the models of arc-shaped clamps, which is cumbersome to operate, which increases the labor intensity of employees and reduces the efficiency of pipeline installation.
A mechanical customized installation device suitable for pipelines of various specifications is designed. Through the cooperation of gears and racks, the connecting plate and clamping plate can be driven to move, thereby achieving clamping of different types of pipelines, and improving clamping stability through rubber pads.
The need to replace curved ply plates frequently reduces the labor intensity of employees, improves the efficiency of pipeline installation, and prevents pipeline surface damage during clamping.
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Figure CN222779467U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline installation, and in particular to a mechanical customized installation device suitable for pipelines of various specifications. Background Art
[0002] The installation and fixation of pipelines exist in various projects such as mining, construction, transportation, municipal administration, water and electricity. The uses of pipelines are different, and their installation requirements are also different. Regardless of the working conditions, whether the pipeline can be successfully installed has an important impact on whether it can be put into use as soon as possible. Therefore, it is necessary to use pipeline installation equipment.
[0003] Existing pipeline installation equipment is usually composed of a motor, a screw rod, a nut seat and an arc-shaped clamp. When in use, the screw rod can drive the nut seat and the arc-shaped clamp to move by driving the motor, so that the pipeline can be clamped. At this time, the pipeline can be installed. Although the pipeline can be clamped, there are still some shortcomings. When clamping pipelines of different models, it is necessary to frequently change the model of the arc-shaped clamp to adapt to different pipelines. The operation is cumbersome, which increases the labor intensity of employees. At the same time, the pipeline cannot be installed when the arc-shaped clamp is replaced, which reduces the efficiency of pipeline installation. For this reason, a mechanical customized installation device suitable for pipelines of various specifications is proposed to solve the above problems. Utility Model Content
[0004] In order to remedy the above shortcomings, the utility model provides a mechanical customized installation device suitable for pipelines of various specifications, aiming to improve the existing technology that when clamping pipelines of different models, it is necessary to frequently replace the model of the arc clamp to adapt to different pipelines, which is cumbersome and increases the labor intensity of employees. At the same time, the pipeline cannot be installed when the arc clamp is replaced, thereby reducing the efficiency of pipeline installation.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a mechanical customized installation device suitable for pipelines of various specifications, including a base, a frame is arranged on the top of the base, a displacement assembly is arranged between the frame and the base, a gear is rotatably connected inside the frame, two racks are slidably connected inside the frame, the two racks are meshed with the gear, the bottom of the rack is fixedly connected to a connecting plate, the bottom of the connecting plate is fixedly connected to a clamping plate 1, the bottom of the frame is fixedly connected to a fixed block, the bottom of the gear is fixedly connected to a screw rod, the outer peripheral thread of the screw rod is connected to a movable block, the movable block is slidably connected to the middle part of the fixed block, the bottom of the movable block is fixedly connected to a clamping plate 2, the bottom of the clamping plate 2 and the side close to the two connecting plates are fixedly connected to a rubber pad, the top of the frame is fixedly connected to a driving assembly, the bottom of the base is fixedly connected to a supporting leg, and the bottom of the base is fixedly connected to a moving assembly;
[0006] Through the above technical scheme, when the gear rotates and drives the rack to move, the rack can drive the connecting plate to move. When the connecting plate moves, the first clamp can be close to the pipeline that needs to be clamped. At the same time, when the gear rotates, the screw rod can rotate, and then the movable block can drive the second clamp to move downward. At this time, pipelines of different models can be clamped. At the same time, there is no need for employees to replace the arc clamp, thereby reducing the labor intensity of employees. At the same time, under the action of the rubber pad, the stability of the pipeline clamping can be improved, and damage to the appearance of the pipeline during clamping can be avoided.
[0007] Further, the driving assembly includes a motor 1, the motor 1 is fixedly connected to the top of the frame, and the gear is fixedly connected to the output end of the motor 1;
[0008] Through the above technical solution, the gear can be rotated by driving the motor 1, thereby conveniently clamping the pipeline.
[0009] Further, the displacement assembly includes a second motor, the output end of the second motor is fixedly connected to a turntable, the top of the turntable is fixedly connected to two eccentric columns, the interior of the base is slidably connected to two connecting rods, the two connecting rods are respectively sleeved on the outside of the two eccentric columns, the top of the connecting rod is fixedly connected to a slider, and the frame is fixedly connected to the top of the slider;
[0010] Through the above technical solution, the turntable can be rotated by driving motor 2, and when the turntable rotates, the eccentric column can be rotated with the turntable as the center, and when the eccentric column moves, the connecting rod belt can be driven to move. Finally, the connecting rod belt can be driven by the slider to drive the two frames closer to each other. At this time, the pipeline and the connecting piece can be aligned, thereby improving the installation efficiency of the pipeline.
[0011] Further, the moving assembly includes a hydraulic cylinder, the hydraulic cylinder is fixedly connected to the bottom of the base, and the output end of the hydraulic cylinder is fixedly connected to a wheel;
[0012] Through the above technical solution, the wheels can be brought into contact with the ground and the base can be lifted up by the hydraulic cylinder, thereby conveniently moving the base to the position where it needs to be placed.
[0013] Furthermore, the outer sides of the two bases are provided with notches;
[0014] Through the above technical solution, the gap can facilitate workers to install the pipeline when the two frames are in contact.
[0015] Furthermore, a partition is slidably connected inside the fixed block, and the partition is fixedly connected to the top of the movable block;
[0016] Through the above technical solution, the partition plate can prevent the movable block from being separated from the fixed block when moving.
[0017] Furthermore, a slide groove is provided on the top of the base, and the sliding block is slidably connected to the middle of the slide groove;
[0018] Through the above technical solution, the sliding groove can prevent the connecting rod belt from tilting when the eccentric column drives the connecting rod belt to move, and then the frame can be driven to move by the sliding block.
[0019] Furthermore, a movable groove is provided inside the frame, and the gear and the rack are both arranged in the middle of the movable groove;
[0020] Through the above technical solution, the gear and the rack can be moved inside the frame through the movable groove, and the rack can be driven to move when the gear rotates.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, the gear can be rotated by driving the motor 1, and the two clamping plates 1 and 2 can clamp pipelines of different types. At the same time, the rubber pad can prevent the surface damage of the pipeline when the pipeline is clamped, thereby improving the efficiency of pipeline installation and reducing the labor intensity of employees.
[0023] 2. In the utility model, the turntable can be rotated by driving motor 2. When the turntable rotates, the eccentric column can push the connecting rod belt to move. When the connecting rod belt moves, the slider can drive the frame to move, so that the pipeline and the connecting piece can be aligned, thereby improving the installation efficiency of the pipeline. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a three-dimensional schematic diagram of a mechanical customized installation device applicable to pipelines of various specifications proposed by the utility model;
[0025] Figure 2 This is a schematic diagram of the structure of the gears of the mechanical customized installation device applicable to pipelines of various specifications proposed by the utility model;
[0026] Figure 3 This is a schematic diagram of the structure of a slider of a mechanical customized installation device applicable to pipelines of various specifications proposed by the utility model;
[0027] Figure 4 This is a schematic diagram of the structure of the motor 2 of the mechanical customized installation device applicable to pipelines of various specifications proposed by the utility model;
[0028] Figure 5 This is a schematic structural diagram of an eccentric column of a mechanical customized installation device suitable for pipelines of various specifications proposed by the utility model.
[0029] Legend:
[0030] 1. Base; 2. Frame; 3. Gear; 4. Rack; 5. Connecting plate; 6. Clamp 1; 7. Fixed block; 8. Screw; 9. Movable block; 10. Clamp 2; 11. Rubber pad; 12. Motor 1; 13. Turntable; 14. Eccentric column; 15. Connecting rod belt; 16. Slider; 17. Motor 2; 18. Slide; 19. Notch; 20. Hydraulic cylinder; 21. Wheel; 22. Support leg. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Reference Figure 1-3 The utility model provides an embodiment: a mechanical customized installation device suitable for pipelines of various specifications, including a base 1, a frame 2 is arranged on the top of the base 1, a displacement assembly is arranged between the frame 2 and the base 1, a gear 3 is rotatably connected inside the frame 2, two racks 4 are slidably connected inside the frame 2, and the two racks 4 are meshed with the gear 3, a movable groove is opened inside the frame 2, the gear 3 and the rack 4 are arranged in the middle of the movable groove, and the gear 3 and the rack 4 can be moved inside the frame 2 through the movable groove, and the rack 4 can be driven to move when the gear 3 rotates, and a connecting plate 5 is fixedly connected to the bottom of the rack 4, and a clamping plate 6 is fixedly connected to the bottom of the connecting plate 5, a fixed block 7 is fixedly connected to the bottom of the frame 2, a screw rod 8 is fixedly connected to the bottom of the gear 3, and a movable block 9 is slidably connected to the middle of the fixed block 7, and a clamping plate 2 10 is fixedly connected to the bottom of the movable block 9, and a rubber pad 11 is fixedly connected to the bottom of the clamping plate 2 10 and the side close to the two connecting plates 5.
[0033] Reference Figure 1-3When the gear 3 rotates and drives the rack 4 to move, the rack 4 can drive the connecting plate 5 to move. When the connecting plate 5 moves, the clamping plate 1 6 can be close to the pipeline to be clamped. At the same time, when the gear 3 rotates, the screw rod 8 can rotate, and then the movable block 9 can drive the clamping plate 2 10 to move downward. At this time, pipelines of different types can be clamped. At the same time, there is no need for employees to replace the arc clamping plate, thereby reducing the labor intensity of employees. At the same time, under the action of the rubber pad 11, the stability of pipeline clamping can be improved, and damage to the appearance of the pipeline during clamping can be avoided. The internal sliding connection of the fixed block 7 is connected with a partition, which is fixedly connected to the top of the movable block 9. The movable block 9 can be limited by the partition to prevent the movable block 9 from separating from the fixed block 7 when moving. The top of the frame 2 is fixedly connected with a driving assembly, the bottom of the base 1 is fixedly connected with a supporting leg 22, and the bottom of the base 1 is fixedly connected with a moving assembly.
[0034] Reference Figure 1 and Figure 3 The driving assembly includes a motor 12, which is fixedly connected to the top of the frame 2, and a gear 3 is fixedly connected to the output end of the motor 12. The gear 3 can be rotated by driving the motor 12, so that the pipeline can be clamped conveniently.
[0035] Reference Figure 4 and Figure 5 The displacement assembly includes a motor 2 17, the output end of the motor 2 17 is fixedly connected to a turntable 13, the top of the turntable 13 is fixedly connected to two eccentric columns 14, the base 1 is internally slidably connected to two connecting rods 15, the two connecting rods 15 are respectively sleeved on the outside of the two eccentric columns 14, the top of the connecting rod 15 is fixedly connected to a slider 16, the frame 2 is fixedly connected to the top of the slider 16, the turntable 13 can be rotated by driving the motor 2 17, and when the turntable 13 rotates, the eccentric columns 14 can be centered on the turntable 13. The center of the connecting rod 15 rotates, and when the eccentric column 14 moves, the connecting rod 15 can be driven to move. Finally, the connecting rod 15 can drive the two frames 2 to approach each other through the slider 16. At this time, the pipeline can be aligned with the connecting piece, thereby improving the installation efficiency of the pipeline. When the two connecting rods 15 are in contact, the motor 17 will stop working. At the same time, the motor 17 can drive the turntable 13 to rotate in the opposite direction until the turntable 13 is reset and then stops working, thereby preventing the two connecting rods 15 from colliding with each other and increasing the service life of the connecting rod 15.
[0036] Reference Figure 1 , Figure 4 and Figure 5A slide groove 18 is provided on the top of the base 1, and the slider 16 is slidably connected to the middle of the slide groove 18. The slide groove 18 can limit the slider 16, thereby preventing the eccentric column 14 from driving the connecting rod 15 to move and preventing the connecting rod 15 from tilting, which causes the frame 2 to be unable to move. The moving component includes a hydraulic cylinder 20, which is fixedly connected to the bottom of the base 1. The output end of the hydraulic cylinder 20 is fixedly connected to a wheel 21. The wheel 21 can be brought into contact with the ground through the hydraulic cylinder 20. At this time, the supporting leg 22 can be separated from the ground, thereby conveniently moving the base 1 to the position where it needs to be placed.
[0037] Reference Figure 1 A notch 19 is provided on the outer sides of the two bases 1. The notch 19 can leave space for employees to operate when the two frames 2 are in contact, thereby facilitating the installation of pipelines.
[0038] Working principle: When in use, the gear 3 drives the rack 4 to move by driving the motor 12. At this time, the clamping plates 6 can be moved closer to each other under the action of the connecting plate 5. At the same time, the screw rod 8 can rotate when the rack 4 rotates. At this time, the movable block 9 can be limited by the fixed block 7, so that the movable block 9 can drive the clamping plate 2 10 to move downward, so that different types of pipelines can be stably clamped. At the same time, the surface damage of the pipeline can be prevented when the pipeline is clamped under the action of the rubber pad 11;
[0039] Among them, the turntable 13 can be rotated by driving the second motor 17, and when the turntable 13 rotates, the eccentric column 14 can rotate around the turntable 13. At this time, the eccentric column 14 can push the connecting rod belt 15 to move. When the connecting rod belt 15 moves, the slider 16 can drive the frame 2 to move, and the pipeline can be aligned with the connecting piece, thereby improving the installation efficiency of the pipeline.
[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A mechanical customized installation device suitable for pipelines of various specifications, comprising a base (1), characterized in that: A frame (2) is arranged on the top of the base (1), a displacement assembly is arranged between the frame (2) and the base (1), a gear (3) is rotatably connected inside the frame (2), two racks (4) are slidably connected inside the frame (2), both of the two racks (4) are meshed with the gear (3), a connecting plate (5) is fixedly connected to the bottom of the rack (4), a clamping plate (6) is fixedly connected to the bottom of the connecting plate (5), a fixing block (7) is fixedly connected to the bottom of the frame (2), and the bottom of the gear (3) is fixedly connected to the bottom of the rack (4). A screw rod (8) is fixedly connected, and a movable block (9) is threadedly connected to the outer periphery of the screw rod (8), and the movable block (9) is slidably connected to the middle of the fixed block (7). A second clamping plate (10) is fixedly connected to the bottom of the movable block (9), and a rubber pad (11) is fixedly connected to the bottom of the second clamping plate (10) and the side close to the two connecting plates (5). A driving component is fixedly connected to the top of the frame (2), a supporting leg (22) is fixedly connected to the bottom of the base (1), and a moving component is fixedly connected to the bottom of the base (1).
2. The mechanical customized installation device applicable to pipelines of various specifications according to claim 1 is characterized in that: The driving assembly comprises a motor 1 (12), wherein the motor 1 (12) is fixedly connected to the top of the frame (2), and the gear (3) is fixedly connected to the output end of the motor 1 (12).
3. The mechanical customized installation device applicable to pipelines of various specifications according to claim 1 is characterized in that: The displacement assembly comprises a second motor (17), the output end of the second motor (17) is fixedly connected to a rotating disk (13), the top of the rotating disk (13) is fixedly connected to two eccentric columns (14), the interior of the base (1) is slidably connected to two connecting rods (15), the two connecting rods (15) are respectively sleeved on the outside of the two eccentric columns (14), the top of the connecting rod (15) is fixedly connected to a sliding block (16), and the frame (2) is fixedly connected to the top of the sliding block (16).
4. The mechanical customized installation device applicable to pipelines of various specifications according to claim 1 is characterized in that: The moving assembly comprises a hydraulic cylinder (20), wherein the hydraulic cylinder (20) is fixedly connected to the bottom of the base (1), and the output end of the hydraulic cylinder (20) is fixedly connected to a wheel (21).
5. The mechanical customized installation device applicable to pipelines of various specifications according to claim 1 is characterized in that: The outer sides of the two bases (1) are both provided with notches (19).
6. The mechanical customized installation device applicable to pipelines of various specifications according to claim 1, characterized in that: A partition is slidably connected inside the fixed block (7), and the partition is fixedly connected to the top of the movable block (9).
7. The mechanical customized installation device applicable to pipelines of various specifications according to claim 3 is characterized in that: A slide groove (18) is provided on the top of the base (1), and the sliding block (16) is slidably connected to the middle of the slide groove (18).
8. The mechanical customized installation device applicable to pipelines of various specifications according to claim 1, characterized in that: A movable groove is provided inside the frame (2), and the gear (3) and the rack (4) are both arranged in the middle of the movable groove.