Contact rail insulation support stainless steel bolt forcible entry device

By designing a breaker for removing and replacing the insulated bracket bolts of the subway contact rail, the problem of slip bolt removal is solved, maintenance efficiency is improved, costs and fault hazards are reduced, and the power supply stability of the contact rail is ensured.

CN222779522UActive Publication Date: 2025-04-22青岛地铁运营有限公司
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Patent Information

Application Number
CN202421551313.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-04-22
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

During the maintenance of the subway contact rail system, the bracket bolts of the insulating bracket are prone to slip, resulting in the bolts being unable to be tightened and affecting the normal operation of the equipment. The prior art is difficult to efficiently remove and replace these bolts, resulting in long maintenance time, heavy spare parts, difficulty in handling, increasing replacement costs and potential faults.

Method used

A contact rail insulated bracket stainless steel bolt breaker is designed, including a breaker body, a first nut fixing card, a through hole and a second nut fixing card. The breaker body is made of high-hardness steel, and a torque wrench is inserted through the through hole, and the first nut fixing card and the second nut fixing card are used to fit the nut, and a longitudinal twisting force is applied to break the nut.

Benefits of technology

The breaker significantly improves the replacement efficiency of the insulated bracket slip bolts, reduces the maintenance time and spare parts carrying amount, reduces the personnel handling time and replacement cost, ensures the power supply stability of the contact rail insulation bracket, and avoids the secondary fault risk of driving safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a contact rail insulation support stainless steel bolt forcible entry device, and belongs to the technical field of bracket bolt dismantling tools. Comprising a forcible entry device body, a first nut fixing clamp, through holes and a second nut fixing clamp, the through holes are formed in the two sides of the forcible entry device body, and the first nut fixing clamp and the second nut fixing clamp are arranged in the forcible entry device body; and the first nut fixing clamp and the second nut fixing clamp are fixedly arranged on the inner wall of the forcible entry device body. The utility model solves the problem that in the prior art, the clamping jaw bolt of the insulation support cannot be dismounted and replaced after the thread is slipped, improves the replacement efficiency of the slipped bolt of the insulation support, ensures the power supply stability of the contact rail insulation support, reduces the time of maintenance personnel for dismounting and replacing the whole insulation support body and the bracket, and improves the maintenance efficiency. On the other hand, carrying of a large number of insulation support spare parts can be avoided, and personnel carrying time is greatly shortened due to the large self-weight of the body.
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Description

Technical Field

[0001] The utility model relates to the technical field of bracket bolt removal tools, in particular to a contact rail insulating bracket stainless steel bolt breaker. Background Art

[0002] Both the existing subway lines and the lines under construction use contact rails, which are supported by insulating brackets to ensure insulation from the ground. The insulating brackets consist of three parts: a bracket body, a bracket, and a claw. Each part is connected by stainless steel bolts. As an important part of the contact rail system, it needs to be inspected every year. During the inspection, the torque of the connecting bolts of each part of the insulating bracket needs to be calibrated. During the torque calibration, the bolts may slip and the bolts cannot be tightened in place, affecting the normal operation of the equipment.

[0003] There are still the following defects when dealing with the problem of bracket bolt stripping:

[0004] 1. When the bolts of the insulating bracket are stripped, the insulating bracket needs to be removed to meet the maintenance and protection requirements of the on-site insulating bracket. Due to the structural limitations of the insulating bracket itself, the angle grinder cannot complete the removal of the bracket screws. The claws need to be removed and the lifting rails need to be lifted and the insulating bracket body and bracket need to be removed as a whole before replacement;

[0005] 2. In order to meet the needs of handling the problem of bracket bolt stripping, when the bolts cannot be removed and replaced, on-site personnel need to carry sufficient insulation bracket spare parts for on-site emergency replacement needs. There are problems such as the insulation bracket is heavy and cannot be moved in time, and carrying a large number of spare parts affects the construction efficiency;

[0006] 3. For the dismantled insulation bracket, the bolts between the insulation bracket body and the bracket are thread-stripped and cannot be disassembled, so the insulation bracket body and the bracket can only be scrapped and cannot be used any further, which increases the replacement cost and causes certain economic losses. Utility Model Content

[0007] The purpose of the utility model is to provide a contact rail insulating bracket stainless steel bolt breaker, which improves the efficiency of replacing the insulating bracket threaded bolts and ensures the power supply stability of the contact rail insulating bracket. On the one hand, it reduces the time for maintenance personnel to dismantle and replace the insulating bracket body and the bracket as a whole. On the other hand, it can avoid carrying a large number of insulating bracket spare parts. Moreover, due to the large dead weight of the body, the personnel transportation time is greatly reduced, and the hidden danger of secondary faults caused by untimely replacement of the insulating bracket, intrusion of the faulty insulating bracket, and inability of the contact rail to be effectively supported, which affects the power supply and causes driving safety, and solves the problems in the prior art.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a contact rail insulating bracket stainless steel bolt breaker, comprising a breaker body, a first nut fixing card, a through hole and a second nut fixing card, through holes are opened on both sides of the breaker body, and the first nut fixing card and the second nut fixing card are respectively arranged inside the breaker body, and the first nut fixing card and the second nut fixing card are both fixedly arranged on the inner wall of the breaker body.

[0009] Preferably, the breaker body is made of high-hardness steel.

[0010] Preferably, the through hole has a diameter of 2 cm for inserting a torque wrench.

[0011] Preferably, support seats are provided at both the upper and lower ends of the breaker body, and the support seats and the breaker body are an integral structure.

[0012] Preferably, the breaker body is rectangular.

[0013] Preferably, the inner walls of the first nut fixing card and the second nut fixing card fit with the hexagonal nuts and disc washers on the insulating bracket bracket bolts.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] 1. The utility model is a contact rail insulating bracket stainless steel bolt breaker, which improves the efficiency of replacing the insulating bracket threaded bolts and ensures the power supply stability of the contact rail insulating bracket. On the one hand, it reduces the time for maintenance personnel to dismantle and replace the insulating bracket body and the bracket as a whole. On the other hand, it can avoid carrying a large number of insulating bracket spare parts. In addition, due to the large weight of the body, the transportation time of personnel is greatly reduced, and the hidden danger of secondary faults such as untimely replacement of the insulating bracket, intrusion of the faulty insulating bracket, and inability to effectively support the contact rail, which affects the power supply and leads to driving safety, is effectively eliminated. It has certain social benefits.

[0016] 2. The utility model is a contact rail insulating bracket stainless steel bolt breaker. After actual installation and comparison, the contact rail insulating bracket stainless steel bolt breaker has greatly improved the overall cutting and removal efficiency compared with the original insulating bracket, and the device can be operated by a single person, which greatly saves manpower and repair time, saves costs, has certain economic benefits, and can be promoted for use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the overall front section structure of the utility model;

[0019] Figure 3It is a schematic diagram of the overall top view structure of the utility model.

[0020] In the figure: 1. breaker body; 2. first nut fixing clamp; 3. through hole; 4. second nut fixing clamp; 5. support seat. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] In order to solve the problem that the clamping bolt of the insulating bracket cannot be removed and replaced after the thread is slipped in the prior art, please refer to Figure 1-3 , providing the following technical solutions:

[0023] In this embodiment, a contact rail insulating bracket stainless steel bolt breaker includes a breaker body 1, a first nut fixing clip 2, a through hole 3 and a second nut fixing clip 4. Through holes 3 are provided on both sides of the breaker body 1, and the first nut fixing clip 2 and the second nut fixing clip 4 are respectively arranged inside the breaker body 1, and the first nut fixing clip 2 and the second nut fixing clip 4 are both fixedly arranged on the inner wall of the breaker body 1.

[0024] Since the nut to be broken is made of stainless steel, in order to ensure the stability of the breaker body 1, the breaker body 1 is made of high-hardness steel. The breaker body 1 is rectangular. The breaker is small in size, and its size is made according to the size comparison of each connection of the contact rail insulating bracket, which can meet the breaking effect of the connecting bolts of different types of insulating brackets. The internal size of the breaker is adjusted by the size of the insulating bracket connecting nut, which greatly improves the inspection and repair efficiency of the insulating bracket.

[0025] The diameter of the through hole 3 is 2 cm, and is used to insert a torque wrench to apply a longitudinal tightening force to the nut to achieve the effect of breaking the nut, thereby shortening the removal time of the stripped bolt, reducing the time for tightening the nut, and greatly improving the removal efficiency.

[0026] A support seat 5 is disposed at the upper end and the lower end of the breaker body 1 , and the support seat 5 and the breaker body 1 are an integral structure.

[0027] The inner walls of the first nut fixing clamp 2 and the second nut fixing clamp 4 fit with the M12 hexagonal nuts and disc washers on the insulating bracket bracket bolts.

[0028] Working principle: When in use, place the nut to be broken into the breaker body 1, and make the inner walls of the first nut fixing card 2 and the second nut fixing card 4 fit the insulating bracket bracket bolt disc gasket and nut, then insert the torque wrench into the through hole 3 and apply longitudinal twisting force to the nut to break the nut, the nut can be easily removed from the screw, and then the screw can be pulled out to separate the two parts connected by bolts.

[0029] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A contact rail insulating bracket stainless steel bolt breaker, comprising a breaker body (1), a first nut fixing clamp (2), a through hole (3) and a second nut fixing clamp (4), characterized in that: Through holes (3) are provided on both sides of the breaker body (1), and a first nut fixing clamp (2) and a second nut fixing clamp (4) are respectively provided inside the breaker body (1), and the first nut fixing clamp (2) and the second nut fixing clamp (4) are both fixedly arranged on the inner wall of the breaker body (1).

2. The contact rail insulation bracket stainless steel bolt breaker according to claim 1, characterized in that: The breaker body (1) is made of high-hardness steel.

3. The contact rail insulation bracket stainless steel bolt breaker according to claim 1, characterized in that: The through hole (3) has a diameter of 2 cm and is used for inserting a torque wrench.

4. The contact rail insulation bracket stainless steel bolt breaker according to claim 1, characterized in that: A support seat (5) is provided at the upper end and the lower end of the breaker body (1), and the support seat (5) and the breaker body (1) are an integral structure.

5. The contact rail insulation bracket stainless steel bolt breaker according to claim 1, characterized in that: The breaker body (1) is rectangular.

6. The contact rail insulation bracket stainless steel bolt breaker according to claim 1, characterized in that: The inner walls of the first nut fixing clamp (2) and the second nut fixing clamp (4) fit the hexagonal nuts and disc washers on the insulating bracket bracket bolts.