Cleaning and straightening equipment for angle steel die

By designing angle steel mold cleaning and straightening equipment, the combination of crushing wheel sets, drive wheel sets and cleaning brush wheel sets is used to solve the problem of warping on the side of the angle steel mold forming plate and adhesion of concrete residues, automatic straightening and cleaning are achieved, and convenience of use and maintenance is improved.

CN222779768UActive Publication Date: 2025-04-22HUANGSHI ZHONGDU ASSEMBLY TECH CO LTD
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Patent Information

Application Number
CN202420756063.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-04-22
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

During use, angle steel laminated plate molds are prone to warping on the side of the molded plate and adhesion of concrete residues, which affects use and maintenance.

Method used

An angle steel mold cleaning and straightening equipment is designed, including a crushing wheel set, a drive wheel set and a cleaning brush wheel set. The toothed structure and adjustment mechanism of these wheel sets are used to achieve straightening and cleaning of the angle steel mold.

Benefits of technology

This equipment can automatically complete the straightening and cleaning of angle steel molds, solving the problems of warping on the side of the mold forming plate and adhesion of concrete residues, which is easy to use and has good maintenance effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an angle steel die cleaning and straightening device which comprises an installation part, a crushing wheel set, a driving wheel set and a cleaning brush wheel set are sequentially arranged on the installation part, and gaps for an angle steel die to pass through are reserved in the crushing wheel set, the driving wheel set and the cleaning brush wheel set respectively. The crushing wheel set comprises a tooth-shaped structure used for crushing concrete, the crushing wheel set is parallel to the driving wheel set in direction, the cleaning brush wheel set is perpendicular to the crushing wheel set in direction, a first adjusting mechanism and a second adjusting mechanism are arranged on the mounting component, the first adjusting mechanism is used for adjusting the gap between the crushing wheel set, and the second adjusting mechanism is used for adjusting the gap between the cleaning brush wheel set and the crushing wheel set. The second adjusting mechanism is used for adjusting the gap of the driving wheel set, the crushing wheel set, the driving wheel set and the cleaning brush wheel set are connected with driving motors correspondingly, and a lateral limiting mechanism is arranged on the mounting component and used for being matched with a connecting plate of the angle steel mold for limiting. The device has the advantages of being convenient to use, good in maintenance effect and high in applicability.
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Description

Technical Field

[0001] The utility model belongs to the technical field of angle steel mould maintenance, and in particular relates to an angle steel mould cleaning and straightening device. Background Art

[0002] With the widespread application of PC (precast concrete) components in construction, various component factories have emerged. Precast composite slabs are an important component of floor slabs, which have good integrity, high rigidity, save formwork, and are flat from top to bottom, and have good building functionality.

[0003] The production process of composite slabs is usually divided into the following steps: cleaning the mold base, installing the main reinforcement of the composite slab, prestressing, installing embedded parts, pouring concrete, steam curing the concrete, tensioning the prestressed steel bars, removing the mold, cutting the reinforcement, and stacking the composite slabs in an orderly manner.

[0004] The problem with the prior art is that the angle steel composite plate mold is an important tool for composite plate production. The angle steel mold includes a forming plate and a connecting plate. Since one side of the angle steel connecting plate is grooved, the forming plate side is prone to warping, affecting use and inconvenient maintenance; and the mold will adhere to concrete during long-term use, and it is not easy to clean after the concrete solidifies, affecting the subsequent component forming effect and the use of the mold. Summary of the invention

[0005] The utility model aims to provide an angle steel mold cleaning and straightening device for the problems existing in the prior art, which has the advantages of convenient use, good maintenance effect and high applicability.

[0006] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: an angle steel mold cleaning and straightening equipment, including a mounting component, on which a crushing wheel group, a driving wheel group and a cleaning brush wheel group are arranged in sequence, and the crushing wheel group, the driving wheel group and the cleaning brush wheel group are respectively reserved with gaps for the angle steel mold to pass through, the crushing wheel group includes a toothed structure for crushing concrete, the crushing wheel group and the driving wheel group are arranged in parallel, and the cleaning brush wheel group is arranged perpendicular to the direction of the crushing wheel group, and the mounting component is provided with an adjusting mechanism 1 and an adjusting mechanism 2, the adjusting mechanism 1 is used to adjust the gap of the crushing wheel group, and the adjusting mechanism 2 is used to adjust the gap of the driving wheel group, the crushing wheel group, the driving wheel group and the cleaning brush wheel group are respectively connected to driving motors, and the mounting component is provided with a lateral limiting mechanism, and the lateral limiting mechanism is used to cooperate with the connecting plate of the angle steel mold for limiting.

[0007] In the above scheme, each wheel group is connected and positioned by installing components. The installing components can be an integral structure or include multiple split structures. The angle steel mold is allowed to pass through the gaps reserved by the crushing wheel group, the driving wheel group, and the cleaning brush wheel group. The toothed structure of the crushing wheel group is used to crush the solid residue on the angle steel mold to facilitate the removal of the residue. The crushing wheel group and the driving wheel group are parallel in direction and are used for connection, straightening and cleaning of the two sides of the forming plate of the angle steel mold. The cleaning brush wheel group is used to clean the front and rear sides of the connecting plate of the angle steel mold. The first and second adjusting mechanisms can be used to adjust the gaps between the crushing wheel group and the driving wheel group according to the thickness of the angle steel mold to ensure the fitting connection between the wheel group and the angle steel mold, thereby driving the angle steel mold to move forward and straighten the forming plate of the angle steel mold. The operation of the crushing wheel group, the driving wheel group and the cleaning brush wheel group is realized by the driving motor. The connecting plate of the angle steel mold is horizontally limited by the lateral limiting mechanism, thereby ensuring that the angle steel mold corresponds to the position of each wheel group and ensuring the straightening and cleaning effects.

[0008] Furthermore, the crushing wheel group includes an upper crushing wheel and a lower crushing wheel, the driving wheel group includes an upper driving wheel and a lower driving wheel, the axial direction of the crushing wheel is horizontally arranged, the adjustment mechanism 1 is rotationally connected to the upper crushing wheel, and the adjustment mechanism 2 is rotationally connected to the upper driving wheel.

[0009] The gap between the upper crushing wheel and the lower crushing wheel, and the gap between the upper driving wheel and the lower driving wheel are used for positioning and connecting the angle steel mold. This connection method can be used to crush and clean the solid residue on the surface of the angle steel mold and straighten the forming plate of the angle steel mold. The corresponding gaps can be adjusted by adjusting the height of the upper crushing wheel through adjustment mechanism one and the height of the upper driving wheel through adjustment mechanism two.

[0010] Furthermore, the mounting component includes a base and a mounting frame 1, the lower crushing wheel and the lower driving wheel are both rotatably arranged on the base, the lower crushing wheel and the lower driving wheel are respectively connected to a driving motor located on the base, and the top of the adjusting mechanism 1 and the top of the adjusting mechanism 2 are respectively arranged on the mounting frame 1.

[0011] The lower crushing wheel, the lower driving wheel and the driving motor are connected and positioned through the base, and the mechanism is stable. The top of the adjusting mechanism one and the top of the adjusting mechanism two are connected and positioned through the mounting frame one, which is convenient for realizing the height adjustment of the upper driving wheel and the upper crushing wheel.

[0012] Furthermore, the installation component includes a second installation frame, and two driving motors are horizontally arranged on the upper edge of the second installation frame. The bottom ends of the driving motors are respectively connected to cleaning brush wheels, and cleaning brush bodies are arranged on the side and bottom surfaces of the cleaning brush wheels.

[0013] The driving motor and the cleaning brush wheel are horizontally connected through the second mounting frame, and the cleaning work of the two side surfaces of the connecting plate and the top surface of the forming plate is realized through the cleaning brush body of the cleaning brush wheel.

[0014] Furthermore, a bottom brush wheel is rotatably arranged on the base, the bottom brush wheel is connected to a power motor, and the power motor is fixed on the base.

[0015] The power motor is used to drive the bottom brush wheel to rotate, and the bottom brush wheel is used to clean the impurities adhered to the bottom surface of the forming plate.

[0016] Furthermore, the base is provided with a plurality of bottom rollers, the bottom rollers are used to cooperate with the bottom surface of the angle steel mold, and the lateral limiting mechanism includes a plurality of lateral rollers.

[0017] Bottom rollers and side rollers are set to position and support the bottom and sides of the angle steel mold, which is convenient for the angle steel mold to enter and exit the equipment and is easy to position, ensuring the cleaning and straightening effect of the angle steel.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] 1. By setting the crushing wheel group, driving wheel group and cleaning brush wheel group, you only need to place the angle steel mold in the gap of the wheel group. The operation of the wheel group can drive the angle steel mold to move, and automatically complete the straightening and cleaning of the angle steel mold. No manual straightening is required, which solves the problem of difficult cleaning of solidified slag. It is easy to use and has good maintenance effect.

[0020] 2. By setting the adjustment mechanism 1 and the adjustment mechanism 2, it is convenient to adjust the gap between the crushing wheel group and the driving wheel group according to the size of the angle steel mold, which has high applicability;

[0021] 3. The angle steel mold is positioned by the bottom roller and the side roller to ensure the connection accuracy between the crushing wheel group, the driving wheel group and the cleaning brush wheel group and the angle steel mold, which is convenient for the mold to enter and exit and easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 The structural three-dimensional diagram of an angle steel mold cleaning and straightening device according to embodiment 1 of the utility model Figure 1 ;

[0023] Figure 2 The structural three-dimensional diagram of an angle steel mold cleaning and straightening device according to embodiment 1 of the utility model Figure 2 ;

[0024] Figure 3 This is a three-dimensional diagram of an optional structure of the toothed structure in Embodiment 1 of the present utility model;

[0025] In the figure: 1. base; 2. mounting frame 1; 3. mounting frame 2; 4. upper crushing wheel; 5. lower crushing wheel; 6. upper driving wheel; 7. lower driving wheel; 8. cleaning brush wheel group; 9. bottom roller; 10. tooth structure; 11. adjustment mechanism 1; 12. adjustment mechanism 2; 13. driving motor; 14. connecting plate; 15. forming plate; 16. cleaning brush body; 17. bottom brush wheel; 18. power motor; 19. lateral roller; 20. mounting plate; 21. positioning screw; 22. locking nut. DETAILED DESCRIPTION

[0026] The technical solution of the utility model will be clearly and completely described below in conjunction with the drawings in the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative labor are within the scope of protection of the utility model. In the description of the utility model, it should be noted that the terms front, back, left, right, etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, or the directions or positional relationships in which the utility model product is usually placed when used. They are only for the convenience of describing the utility model or simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed or operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0027] Example 1

[0028] like Figure 1-3 As shown, an angle steel mold cleaning and straightening equipment comprises a mounting component, on which a crushing wheel group, a driving wheel group and a cleaning brush wheel group 8 are sequentially arranged, the crushing wheel group, the driving wheel group and the cleaning brush wheel group 8 are respectively reserved with gaps for the angle steel mold to pass through, the crushing wheel group comprises a toothed structure 10 for crushing concrete, the crushing wheel group and the driving wheel group are arranged in parallel, the cleaning brush wheel group 8 is arranged perpendicular to the direction of the crushing wheel group, the mounting component is provided with an adjusting mechanism 11 and an adjusting mechanism 2 12, the adjusting mechanism 1 11 is used to adjust the gap of the crushing wheel group, the adjusting mechanism 2 12 is used to adjust the gap of the driving wheel group, the crushing wheel group, the driving wheel group and the cleaning brush wheel group 8 are respectively connected to a driving motor 13, the mounting component is provided with a lateral limiting mechanism, the lateral limiting mechanism is used to cooperate with the connecting plate 14 of the angle steel mold for limiting.

[0029] In the above scheme, each wheel group is connected and positioned by installing components. The installing components can be an integral structure or include multiple split structures. The angle steel mold is allowed to pass through the gaps reserved by the crushing wheel group, the driving wheel group, and the cleaning brush wheel group 8. The toothed structure 10 of the crushing wheel group is used to crush the solid residue on the angle steel mold to facilitate the separation of the residue. The crushing wheel group and the driving wheel group are parallel in direction and are used for connection, straightening and cleaning of the two sides of the forming plate 15 of the angle steel mold. The cleaning brush wheel group 8 is used to clean the front and rear sides of the angle steel mold connecting plate 14. During the sweeping work, the clearance between the crushing wheel group and the driving wheel group can be adjusted according to the thickness of the angle steel mold through the adjusting mechanism 11 and the adjusting mechanism 2 12, so as to ensure the fitting connection between the wheel group and the angle steel mold, thereby driving the angle steel mold to move forward, and straightening the forming plate 15 of the angle steel mold. The operation of the crushing wheel group, the driving wheel group and the cleaning brush wheel group 8 is realized by the driving motor 13, and the connecting plate 14 of the angle steel mold is horizontally limited by the lateral limiting mechanism, so as to ensure that the angle steel mold corresponds to the position of each wheel group, and ensure the straightening and cleaning effect.

[0030] Furthermore, the crushing wheel group includes an upper crushing wheel 4 and a lower crushing wheel 5, the driving wheel group includes an upper driving wheel 6 and a lower driving wheel 7, the axial direction of the crushing wheel is horizontally arranged, the adjusting mechanism 1 1 is rotationally connected to the upper crushing wheel 4, and the adjusting mechanism 2 12 is rotationally connected to the upper driving wheel 6.

[0031] The gap between the upper crushing wheel 4 and the lower crushing wheel 5, and the gap between the upper driving wheel 6 and the lower driving wheel 7 are used for positioning and connecting the angle steel mold. This connection method can realize the crushing and cleaning of solid residues on the surface of the angle steel mold and the straightening of the angle steel mold forming plate 15. The corresponding gaps can be adjusted by adjusting the height of the upper crushing wheel 4 through the adjusting mechanism 11 and the height of the upper driving wheel 6 through the adjusting mechanism 2 12.

[0032] The adjustment mechanism 1 11 and the adjustment mechanism 2 12 respectively include a hydraulic cylinder, and a mounting frame is provided at the bottom of the hydraulic cylinder, and the rotation connection between the driving wheel and the crushing wheel is realized through the mounting frame. The adjustment mechanism 1 1 is provided with a driving motor 13 for driving the upper crushing wheel 4 to rotate, and the upper crushing wheel 4 and the lower crushing wheel 5 are driven by the driving motor 13 respectively. The tooth structure 10 includes a plurality of protrusions distributed along the strip shape, which improves the crushing effect of the fixed slag on the surface of the diagonal steel mold. Figure 3 As shown, the toothed structure 10 may include or may include a mesh-like protrusion structure.

[0033] Furthermore, the mounting component includes a base 1 and a mounting frame 2, the lower crushing wheel 5 and the lower driving wheel 7 are both rotatably arranged on the base 1, the lower crushing wheel 5 and the lower driving wheel 7 are respectively connected to a driving motor 13 located on the base 1, and the top of the adjusting mechanism 1 11 and the top of the adjusting mechanism 2 12 are respectively arranged on the mounting frame 2.

[0034] The lower crushing wheel 5, the lower driving wheel 7 and the driving motor 13 are connected and positioned through the base 1, and the mechanism is stable. The top of the adjusting mechanism 1 11 and the top of the adjusting mechanism 2 12 are connected and positioned through the mounting frame 1 2, which facilitates the height adjustment of the upper driving wheel 6 and the upper crushing wheel 4.

[0035] Furthermore, the installation component includes a second installation frame 3, and two driving motors 13 are horizontally arranged on the upper edge of the second installation frame 3. The bottom ends of the driving motors 13 are respectively connected to cleaning brush wheels, and cleaning brush bodies 16 are arranged on the side and bottom surfaces of the cleaning brush wheels.

[0036] The drive motor 13 and the cleaning brush wheel are horizontally connected through the mounting frame 2 3 , and the cleaning brush body 16 of the cleaning brush wheel is used to clean the two side surfaces of the connecting plate 14 and the top surface of the forming plate 15 .

[0037] The bottom ends of the mounting frame 1 2 and the mounting frame 2 3 are respectively fixed to the base 1. The cleaning brush wheel group 8 includes two cleaning brush wheels.

[0038] Furthermore, a bottom brush wheel 17 is rotatably provided on the base 1 , and the bottom brush wheel 17 is connected to a power motor 18 , and the power motor 18 is fixed on the base 1 .

[0039] The power motor 18 is used to drive the bottom brush wheel 17 to rotate, and the bottom brush wheel 17 is used to clean the impurities adhered to the bottom surface of the forming plate 15.

[0040] A side cleaning brush body 16 is provided on the side of the bottom brush wheel 17 .

[0041] Furthermore, the base 1 is provided with a plurality of bottom rollers 9 , and the bottom rollers 9 are used to cooperate with the bottom surface of the angle steel mold, and the lateral limiting mechanism includes a plurality of lateral rollers 19 .

[0042] The bottom roller 9 and the side roller 19 are arranged to position and support the bottom and the side of the angle steel mold, so as to facilitate the angle steel mold to enter and exit the equipment, facilitate positioning, and ensure the cleaning and straightening effect of the angle steel.

[0043] The lateral roller 19 is connected to a positioning screw 21, on which a locking nut 22 is arranged. A mounting plate 20 is arranged on the base 1, on which a mounting hole matching the positioning screw 21 is opened. The position of the lateral roller 19 can be adjusted by adjusting the locking nut 22, and is suitable for various angle steel mold specifications.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An angle steel mold cleaning and straightening device, characterized in that: The invention comprises an installation component, on which a crushing wheel group, a driving wheel group and a cleaning brush wheel group are sequentially arranged, wherein the crushing wheel group, the driving wheel group and the cleaning brush wheel group are respectively provided with gaps reserved for the angle steel mold to pass through, the crushing wheel group comprises a toothed structure for crushing concrete, the crushing wheel group and the driving wheel group are arranged in parallel, and the cleaning brush wheel group is arranged perpendicular to the direction of the crushing wheel group, the installation component is provided with an adjusting mechanism 1 and an adjusting mechanism 2, the adjusting mechanism 1 is used for adjusting the gap of the crushing wheel group, and the adjusting mechanism 2 is used for adjusting the gap of the driving wheel group, the crushing wheel group, the driving wheel group and the cleaning brush wheel group are respectively connected to driving motors, and the installation component is provided with a lateral limiting mechanism, and the lateral limiting mechanism is used for cooperating with the connecting plate of the angle steel mold for limiting.

2. The angle steel mold cleaning and straightening equipment according to claim 1 is characterized in that: The crushing wheel group includes an upper crushing wheel and a lower crushing wheel, the driving wheel group includes an upper driving wheel and a lower driving wheel, the axial direction of the crushing wheel is horizontally arranged, the adjusting mechanism 1 is rotationally connected to the upper crushing wheel, and the adjusting mechanism 2 is rotationally connected to the upper driving wheel.

3. The angle steel mold cleaning and straightening equipment according to claim 2 is characterized in that: The mounting component includes a base and a mounting frame 1, the lower crushing wheel and the lower driving wheel are both rotatably arranged on the base, the lower crushing wheel and the lower driving wheel are respectively connected to a driving motor located on the base, and the top of the adjusting mechanism 1 and the top of the adjusting mechanism 2 are respectively arranged on the mounting frame 1.

4. The angle steel mold cleaning and straightening equipment according to claim 1 is characterized in that: The installation component comprises a second installation frame, and two driving motors are horizontally arranged on the upper edge of the second installation frame. The bottom ends of the driving motors are respectively connected to cleaning brush wheels, and cleaning brush bodies are arranged on the side and bottom surfaces of the cleaning brush wheels.

5. The angle steel mold cleaning and straightening equipment according to claim 3 is characterized in that: A bottom brush wheel is rotatably arranged on the base, the bottom brush wheel is connected to a power motor, and the power motor is fixed on the base.

6. The angle steel mold cleaning and straightening equipment according to claim 3 is characterized in that: The base is provided with a plurality of bottom rollers, the bottom rollers are used to cooperate with the bottom surface of the angle steel mold, and the lateral limiting mechanism includes a plurality of lateral rollers.